CN201483146U - Pneumatic double-faced spot welding machine of EPS wire inserting net board - Google Patents
Pneumatic double-faced spot welding machine of EPS wire inserting net board Download PDFInfo
- Publication number
- CN201483146U CN201483146U CN200920092167XU CN200920092167U CN201483146U CN 201483146 U CN201483146 U CN 201483146U CN 200920092167X U CN200920092167X U CN 200920092167XU CN 200920092167 U CN200920092167 U CN 200920092167U CN 201483146 U CN201483146 U CN 201483146U
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- frame
- eps
- plate
- sliding seat
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Abstract
The utility model discloses a pneumatic double-faced spot welding machine of an EPS (expanded polystyrene) wire inserting net board, which mainly comprises a pulley (2) arranged on a rack (1), a welding machine frame (3), an electrical apparatus box (4) of the welding machine, and the spot welding machine (5); the rack (1) is provided with an upper rail, a lower rail and a connecting frame; inserting plates are arranged on an upper beam and a lower beam of the pulley; inserting rods are connected with the upper and the lower inserting plates; U-shaped shafts are arranged on the upper and the lower beams; the welding machine frame is fixedly connected with the connecting frame on the rack; a counterbalance rope wheel frame is arranged at the upper part of the welding machine frame, an angle steel guide rail is arranged on the side surface of the welding machine, and an electrical apparatus bracket is arranged at the central part thereof; two copper gun heads of the spot welding machine are symmetrically arranged up and down; an upper gun head seat is connected with a piston rod of an air cylinder, and a lower gun head seat is fixedly connected with a welding gun support; and a bearing seat is arranged on the lower surface of the air cylinder, and a plurality of groups of bearing in sliding connection with the angle steel guide rail of the welding machine frame is arranged in the sliding seat. The pneumatic double-faced spot welding machine solves the prior problems that abdominal wires welded in the insulation board can not be welded firmly and are easy to loose, thereby effectively increasing the work efficiency and reducing the labor intensity of workers.
Description
Technical field
The utility model belongs to the mash welder technical field, and what relate generally to is that a kind of EPS inserts the pneumatic direct welding machine of silk screen plate.
Background technology
Advantages such as the EPS plate heat preserving system is being used in the most of area of northern China, and this system has that good effect of heat insulation, intensity height, integral waterproofing performance are excellent, easy construction, system's cracking resistance, cost cost are low.At present the abdomen wire bond T-Ring of the EPS plate in the production process of EPS plate heat preserving system and slotting silk screen plate saves and is finished by artificial spot welding, and its labour intensity is big, and production efficiency is low, also is easy to generate the abdomen wire bond and connects phenomenons such as insecure, sealing-off.Become the weak link of producing the EPS plate heat preserving system.
Summary of the invention
The utility model purpose promptly produces thus, proposes a kind of EPS and inserts the pneumatic direct welding machine of silk screen plate.Solve the abdomen wire bond of existing warming plate abdomen wire bond in connecing and connect phenomenons such as insecure, sealing-off, effectively improved operating efficiency, reduced working strength of workers.
The utility model realizes that the technical scheme that above-mentioned purpose is taked is: it mainly is made up of the coaster, welding machine frame, welding machine electric appliance box and the mash welder that are arranged on the frame, the lower railway of frame and getting on the right track is fixed between two door frames, at lower railway with get on the right track and be provided with link; The upper beam of coaster and underbeam are connected the fixedly two ends of strut, upper beam is provided with plate, underbeam is provided with lower plugboard, on upper and lower plate, be connected with inserted link, underbeam with put the beams in place on all be provided for frame on lower railway and the U profile shaft that gets on the right track and be connected; The welding machine frame is fixedlyed connected with the link on the frame, and its top is provided with the counterweight rope sheave frame that is used for fixing rope sheave, and the side is provided with and is used to angle steel guide rail that mash welder is moved up and down, and the middle part is provided with the electric appliance box carriage that is used for fixing the welding machine electric appliance box; The copper rifle head of mash welder for up and down two be symmetrical arranged, rifle headstock is connected with the piston rod of cylinder on it, following rifle headstock is fixedly connected on the welding gun support, cylinder is fixed on the welding gun support, below cylinder, be provided with bearing block, this bearing block and intermediate plate and sliding seat are provided with many group bearings by the formation hinge arrangement of shipping and reselling on another market in sliding seat, mash welder is slidingly connected by these the many group bearings of sliding seat and the angle steel guide rail of welding machine frame; Sliding seat is provided with the hole of a reeve, and steel wire rope connects counterweight by rope sheave.
The utility model adopts microcomputer program control, can guarantee the solder joint quality, and no-spark is splashed, not burning, and stop sealing-off, rosin joint, fall a phenomenon.Not only solved phenomenons such as sealing-off during warming plate abdomen wire bond connects, rosin joint, burning, key is to have improved operating efficiency greatly, has reduced working strength of workers.The abdomen wire bond that 20 EPS plates and slotting silk screen plate are finished in artificial spot welding for each person every day connects work; Use EPS to insert the pneumatic direct welding machine of silk screen plate, the abdomen wire bond that can finish 50 EPS plates and slotting silk screen plate for each person every day connects work; It is big thoroughly to have solved traditional-handwork welding labour intensity, the situation that work efficiency is low, and workman's work situation also is improved, and has improved product quality.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the vertical view of Fig. 1.
Fig. 4 is the structural representation of frame.
Fig. 5 is the side view of Fig. 4.
Fig. 6 is the vertical view of Fig. 4
Fig. 7 is the structural representation of coaster.
Fig. 8 is the vertical view of Fig. 7.
Fig. 9 is the side view of Fig. 7.
Figure 10 is the structural representation of welding machine frame.
Figure 11 is the side view of Figure 10.
Figure 12 is the profile of Figure 10 A-A, B-B, C-C
Figure 13 is the structural representation of mash welder.
Among the figure: 1, frame, 2, coaster, 3, the welding machine frame, 4, the welding machine electric appliance box, 5, mash welder, 6, steel wire rope, 7, base plate, 8,9, adjust bolt, 10～14, connector, 15, lower railway, 16, get on the right track 17, link, 18, door frame, 19, underbeam, 20, fixing strut, 21, put the beams in place 22, bearing, 23, minor axis, 24, lower plugboard, 25, inserted link, 26, last plate, 27, the U profile shaft, 28, bearing, 29, nut, 30, counterweight rope sheave frame, 31,32,33, square steel tube, 34, angle steel, 35, the electric appliance box carriage, 36, gripper shoe, 37, angle steel, 38, nut, 39, sheave shaft, 40, rope sheave, 41, nut, 42, insulation tube, 43, binding post, 44, copper rifle head, 45, bolt, 46, following rifle headstock, 47, insulation spacer, 48, last rifle headstock, 49, the welding gun support, 50, bolt, 51, cylinder, 52, the bullet pad, 53, bolt, 54, bearing, 55, bearing block, 56, pad, 57, the bullet pad, 58, bolt, 59, intermediate plate, 60, nut, 61, bolt, 62, ship and resell on another market 63, sliding seat, 64, the axle of having strong market potential, 65, long cover, 66, bearing, 67, packing ring, 68, nut, 69, short cover, 70, short pin shaft.
The specific embodiment
In conjunction with the accompanying drawings, it is as follows to provide embodiment of the present utility model:
As Figure 1-3, present embodiment mainly is made up of the coaster 2, welding machine frame 3, welding machine electric appliance box 4 and the mash welder 5 that are arranged on the frame 1.
Shown in Fig. 4～6, frame 1 is a frame structure, lower railway 15 and getting on the right track 16 is fixed between two door frames 18, get on the right track and 16 fixedly connected with the top of door frame 12 by connector 10,11,12,14, lower railway 15 is fixedlyed connected with the bottom of door frame 18 by connector 10,11,12,13, is provided with spring washer at the connecting portion of lower railway 15 and door frame 18 and in use gets loose because of vibrations to prevent connector.Be provided with base plate 7 in the bottom of door frame 18, and base plate 7 is provided with and adjusts bolt 8,9, with convenient when equipment is installed owing to the ground injustice to the equipment adjustment.Respectively be welded with the link 17 that with welding machine frame 3 be connected with getting on the right track on 10 at lower railway 9.
Shown in Fig. 7～9, coaster 2 mainly comprise put the beams in place 21, underbeam 19, fixedly strut 20, bearing 22, minor axis 23, lower plugboard 24, inserted link 25, last plate 26, U profile shaft 27, bearing 28 and nut 29, upper beam 21 and underbeam 19 are square tube, be connected with the fixing two ends of strut 20 by welding, fixedly strut 20 is a plurality of, and present embodiment is five, is arranged between upper beam 21 and the underbeam 19, space between stay near the coaster two ends is slightly little, and the spacing at middle part is big slightly.The outside that is welded with plate 26, underbeam 19 in the outside of upper beam 21 is welded with lower plugboard 24, be provided with the inserted link hole on the upper and lower plate, the upper end of inserted link 25 is inserted in the inserted link hole of plate 26, the lower end is inserted in the inserted link hole of lower plugboard 24, and inserted link 25 mainly is to be used for fixing the EPS plate to connect so that insert wire bond.On underbeam 19 and upper beam 21, all be welded with three U profile shafts 27 (because coaster length is bigger, for guaranteeing the steady of motion, be provided with three U profile shafts) respectively with frame 1 on lower railway 15 16 be connected with getting on the right track, respectively there is a bearing 28 to be fixed on the U profile shaft 27 in U profile shaft 27 both upper ends thereof by nut 29, its effect is to make the coaster orbital motion, prevents that coaster from dropping.Position at underbeam 19 close two ends respectively is provided with a minor axis 23, all is fixed with a bearing 22 on the minor axis 23, mainly plays the supporting coaster and makes coaster smoothly motion successfully on the track cross level direction.
Shown in Figure 10～12, welding machine frame 3 is mainly by counterweight rope sheave frame 30, structure square steel tube 31,32,33, angle steel guide rail 34, electric appliance box carriage 35, gripper shoe 36, support angle steel 37, nut 38, sheave shaft 39, rope sheave 40 constitutes, structure square steel tube 31,32,33 have constituted the main body of welding machine frame 3 by welding, and welding machine frame top is welded with the counterweight rope sheave frame 30 that is used for fixing rope sheave 40, and the side is welded with the angle steel guide rail 34 that constitutes T shape by two angle steel and is used to make mash welder to move up and down, the middle part is welded with the electric appliance box carriage 35 that is used for fixing welding machine electric appliance box 4, and gripper shoe 36 and support angle steel 37 are welded in electric appliance box carriage below and play the support reinforcing effect.Rope sheave 40 is fixed on the counterweight rope sheave frame by sheave shaft 39 and nut 38.In addition, welding machine frame 3 is fixed together by the 32 usefulness bolts of the structure square steel tube on it, pad, nut etc. and link 17 on the frame 1.Here adopt securing member connections such as bolt, mainly consider the convenience of installing and transporting.The adjustment bolt is also arranged at welding machine frame bottom, is used for the adjustment that equipment adapts to ground.
Welding electric appliance box 4 is fixedly connected on the electric appliance box carriage 35 of welding machine frame 3 to be fixed by screw.
As shown in figure 13, mash welder 5 is to be used to insert the major part that wire bond connects, it is fixed on the welding machine frame 3, mainly comprise rifle head 44, cylinder 51, welding gun support 49, bearing block 55, the intermediate plate 59 that plays the connection effect and sliding seat 63, copper rifle head 44 is two and is symmetrical arranged, and its upper and lower rifle headstock 46,48 with separately binding post 43 links together by bolt 45 and nut 41.On binding post 43,, electric current that insulation tube 42 and insulation spacer 47 bring binding post keeps apart with rifle headstock up and down by being set.The last rifle headstock 48 of binding post 43 is connected with the piston rod of cylinder 51 by bolt 50, the following rifle headstock 46 of binding post 43 is fixedly connected on the welding gun support 49, cylinder 51 is fixed on the welding gun support 49 by bullet pad 52 and bolt 53, its effect is that folding and the welding pressure for copper rifle head provides power, and copper rifle head 44 is realized folding and kept welding pressure under the drive of piston rod.There is a turning cylinder welding gun support 49 belows, and two ends are separately installed with bearing 54 on the axle, and these two bearings 54 fit together with bearing block 55.Bolt 53 and bullet pad 52 are used for fixing bearing 54, make it in bearing block 55 to rotate and do not deviate from.Bearing block 55 and intermediate plate 59, have each other more flexibly and rotate by the 62 formation hinge arrangements of shipping and reselling on another market by ship and resell on another market 62 formation hinge arrangements, intermediate plate 59 and sliding seat 63, make welding gun in the horizontal direction bigger scope of activities can be arranged.
Mash welder 5 is slidingly connected with angle steel guide rail 34 with the bearing 66 that passes through on the sliding seat 63 of welding machine frame 3.Be provided with six groups of 12 bearings 66 in sliding seat 63, each bearing 66 is used length bearing pin 64,70 respectively, length cover 65,69, and packing ring 67 and nut 68 are fixing.These six groups of bearings 66 are distributed on the welding machine frame 3 upper and lower surface on each limit that is made of the angle steel guide rail 34 of T shape two angle steel, rely on the rolling of these bearings 66 on T shape angle steel guide rail 34, prevent that simultaneously sliding seat 63 from uncertain rotation taking place, sliding seat 63 can steadily successfully move up and down along angle steel guide rail 34, thereby realizes that mash welder 5 moves both vertically on welding machine frame 3.The hole that a reeve is arranged on sliding seat 63, steel wire rope 6 connects counterweight by rope sheave, can stop on any point of upper-lower position with the guarantee point welding machine.Move along the vertical of angle steel guide rail 34 along moving horizontally of track by the EPS plate that is fixed on the coaster 2, make mash welder on the EPS plate, to implement welding in any one position with mash welder 5.
The spot welding host capacity is 3200W, is single-phase 380V with electrical specification, and control panel is that LED shows, operation is regulated very convenient.Its operation principle: workpiece is fixed on the coaster of frame, promote coaster, make welding gun aim at the institute welding position, depress the welding switch, the air pressure welding gun can be worked automatically workpiece is welded together, welding gun can move up and down as required simultaneously, and workpiece can move horizontally, thereby realizes the welding of all solder joints of plate face.The action of rifle head is by chip controls air pressure action, and discharge was welded as for two steps and finishes, and beginning power is less, only for destroying Steel Wire Surface coating, along with power progressively strengthens, reaches the welding purpose.Made the interval of welding in the chip and stopped, whenever depressed the welding switch and all will finish a complete welding procedure.And the Cu alloy material manufacturing is adopted in rifle head contact, resistance to wears.
Claims (6)
1. an EPS inserts the pneumatic direct welding machine of silk screen plate, it is characterized in that: it mainly is made up of the coaster (2), welding machine frame (3), welding machine electric appliance box (4) and the mash welder (5) that are arranged on the frame (1), the lower railway (15) of frame (1) and get on the right track (16) are fixed between two door frames (18), are provided with link (17) at lower railway (15) and get on the right track (16); The upper beam (21) of coaster (2) and underbeam (19) are connected the fixedly two ends of strut (20), upper beam is provided with plate (26), underbeam is provided with lower plugboard (24), on upper and lower plate, be connected with inserted link (25), underbeam with put the beams in place on all be provided for frame on lower railway and the U profile shaft (27) that gets on the right track and be connected; Welding machine frame (3) is fixedlyed connected with the link (17) on the frame (1), its top is provided with the counterweight rope sheave frame (30) that is used for fixing rope sheave (40), the side is provided with and is used to angle steel guide rail (34) that mash welder is moved up and down, and the middle part is provided with the electric appliance box carriage (35) that is used for fixing welding machine electric appliance box (4); The copper rifle head (44) of mash welder (5) for up and down two be symmetrical arranged, rifle headstock (48) is connected with the piston rod of cylinder (51) on it, following rifle headstock (46) is fixedly connected on the welding gun support (49), cylinder is fixed on the welding gun support, below cylinder, be provided with bearing block (55), this bearing block and intermediate plate (59) constitute hinge arrangement with sliding seat (63) by ship and resell on another market (62), be provided with many group bearings (66) in sliding seat, mash welder (5) is slidingly connected by these the many group bearings of sliding seat (63) and the angle steel guide rail (34) of welding machine frame; Sliding seat is provided with the hole of a reeve, and steel wire rope (6) connects counterweight by rope sheave.
2. EPS according to claim 1 inserts the pneumatic direct welding machine of silk screen plate, and it is characterized in that: the bottom of described frame (1) door frame (18) is provided with base plate (7), and this base plate (7) is provided with adjusts bolt (8), (9).
3. EPS according to claim 1 inserts the pneumatic direct welding machine of silk screen plate, it is characterized in that: described to be arranged on underbeam and put the beams in place to go up U profile shaft (27) be three, and respectively be provided with a bearing (28) in the both upper ends thereof of each U profile shaft (27) and be fixedly connected on the U profile shaft by nut (29).
4. EPS according to claim 1 inserts the pneumatic direct welding machine of silk screen plate, it is characterized in that: the position at the close two ends of described underbeam (19) respectively is provided with a minor axis (23), is provided with a bearing (22) on each minor axis (23).
5. EPS according to claim 1 inserts the pneumatic direct welding machine of silk screen plate, it is characterized in that: described copper rifle head (44) links together by bolt (45) and nut (41) with binding post (43) separately, last rifle headstock (46), following rifle headstock (48), and binding post (43) is provided with insulation tube (42) and insulation spacer (47).
6. EPS according to claim 1 inserts the pneumatic direct welding machine of silk screen plate, it is characterized in that: be provided with six groups 12 bearings (66) in the described sliding seat (63).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920092167XU CN201483146U (en) | 2009-08-04 | 2009-08-04 | Pneumatic double-faced spot welding machine of EPS wire inserting net board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920092167XU CN201483146U (en) | 2009-08-04 | 2009-08-04 | Pneumatic double-faced spot welding machine of EPS wire inserting net board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201483146U true CN201483146U (en) | 2010-05-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920092167XU Expired - Fee Related CN201483146U (en) | 2009-08-04 | 2009-08-04 | Pneumatic double-faced spot welding machine of EPS wire inserting net board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201483146U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934561A (en) * | 2014-05-14 | 2014-07-23 | 郑州清大绿建节能科技有限公司 | Automatic wire inserting machine for steel mesh polystyrene board |
| CN103170716B (en) * | 2012-11-27 | 2015-08-19 | 彭可欣 | Structure changed by resistance welder coaster |
| CN105014215A (en) * | 2015-07-04 | 2015-11-04 | 艾尼科环保技术(安徽)有限公司 | Double-surface welder for mobile pole plate of electrostatic precipitator |
-
2009
- 2009-08-04 CN CN200920092167XU patent/CN201483146U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103170716B (en) * | 2012-11-27 | 2015-08-19 | 彭可欣 | Structure changed by resistance welder coaster |
| CN103934561A (en) * | 2014-05-14 | 2014-07-23 | 郑州清大绿建节能科技有限公司 | Automatic wire inserting machine for steel mesh polystyrene board |
| CN103934561B (en) * | 2014-05-14 | 2016-05-25 | 郑州清大绿建节能科技有限公司 | The automatic plugging wire machine of steel mesh styrofoam |
| CN105014215A (en) * | 2015-07-04 | 2015-11-04 | 艾尼科环保技术(安徽)有限公司 | Double-surface welder for mobile pole plate of electrostatic precipitator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100526 Termination date: 20120804 |