CN105458539B - A kind of anode steel claw head welding equipment for electrolytic aluminium factory - Google Patents
A kind of anode steel claw head welding equipment for electrolytic aluminium factory Download PDFInfo
- Publication number
- CN105458539B CN105458539B CN201510923509.8A CN201510923509A CN105458539B CN 105458539 B CN105458539 B CN 105458539B CN 201510923509 A CN201510923509 A CN 201510923509A CN 105458539 B CN105458539 B CN 105458539B
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- welding
- head
- fixed
- wire
- anode steel
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- 238000003466 welding Methods 0.000 title claims abstract description 104
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 45
- 239000010959 steel Substances 0.000 title claims abstract description 45
- 210000000078 claw Anatomy 0.000 title claims abstract description 31
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 16
- 239000004411 aluminium Substances 0.000 title claims abstract description 13
- 238000005868 electrolysis reaction Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
The invention belongs to aluminum electrolysis technical field, more particularly to a kind of anode steel claw head welding equipment for electrolytic aluminium factory, the equipment includes the fixed platform and welder for fixed anode steel pawl head, the fixed platform includes fixed mount, the both ends of fixed mount are all provided with groove, and clamp system is additionally provided with fixed mount；Welder includes welding machine platform, welding machine platform is slidably connected by return pulley and guide rail, and welding machine platform side is provided with control cabinet, and opposite side is towards fixed platform and is provided with two upright slide rails, two upright slide rails are slidably connected with horizontal slide rail, and horizontal slide rail is slidably connected with welding head.The present invention is simple in construction, reasonable in design, easy to operate, operating efficiency is high, can efficiently accomplish the welding job of anode steel claw head.
Description
Technical field
The invention belongs to aluminum electrolysis technical field, and in particular to a kind of anode steel claw head for electrolytic aluminium factory welds
Equipment.
Background technology
During aluminum electrolysis, with the increase of anode steel claw access times, steel pawl centriciput occurs in various degree
Attenuate, be continuing with that conductive and load bearing effect can be influenceed, but whole steel pawl header portion is intact, other supporting legs（Steel pawl head）Can
With normal use, most of aluminium manufacturers' selection replacings now attenuate supporting leg（Steel pawl head）Method, increase life-span of whole branch steel pawl.Mesh
The welding manner of preceding main flow is mainly human weld：In human weld, steel pawl head or steel pawl crossbeam need to beat larger slope
Mouthful, manpower and consumables cost are added, and welding quality has larger association with personnel's technical ability and working attitude；Welded section is accumulated
50%-80% can only be reached, electric conductivity is affected；Big groove welding labor intensity is larger, and working environment is severe.Human weld
Anode steel claw is during the use of reality, and resistance and pressure drop are larger at position while welding, and this aspect can cause electrolyzer electric
Bias current flow, influence the stability of whole electrolytic cell；On the other hand a ton aluminium direct current consumption increase can be caused again.
The content of the invention
It is an object of the invention to provide a kind of anode steel claw head welding equipment for electrolytic aluminium factory, structure letter of the present invention
It is single, it is reasonable in design, it is easy to operate, operating efficiency is high, the welding job of anode steel claw head can be efficiently accomplished.
In order to solve the above technical problems, the technical solution adopted by the present invention is as follows：
A kind of anode steel claw head welding equipment for electrolytic aluminium factory is designed, the equipment includes being used for fixed anode steel pawl
The fixed platform and welder of head, the fixed platform include fixed mount, and the both ends of fixed mount are all provided with groove, on fixed mount
It is additionally provided with clamp system；Welder includes welding machine platform, and welding machine platform is slidably connected by return pulley and guide rail, welding machine platform one
Side is provided with control cabinet, and opposite side is towards fixed platform and is provided with two upright slide rails, and two upright slide rails slide with horizontal slide rail
Connection, horizontal slide rail are slidably connected with welding head.
Preferably, described fixed platform also includes circumferentially rotating mechanism, and circumferentially rotating mechanism includes base, and base is in arc
Type curved surface tabular, fixed mount are fixedly connected with the negative camber of base, are circumferentially installed with the first sliding block on the positive camber of base, and first
Sliding block is slidably connected with fixed pulley.
Preferably, described clamp system includes oil cylinder and two pieces of folders for being arranged oppositely and being connected with the piston rod of oil cylinder
Piece.
Preferably, described welding head includes the second sliding block, wire feeder and head, and head passes through the second sliding block and water
Smooth rail is slidably connected, and the wire feeder of head upper includes wire reel fixed mount and welding wire guiding mechanism, is provided with below head
Consumable nozzle.
Preferably, described head includes frame, hand adjustment leading screw, horizontal guide rail, welding oscillator, is installed with and send in frame
Silk motor, frame are slidably connected with horizontal guide rail, and horizontal guide rail is connected with hand adjustment leading screw, and hand adjustment leading screw is connected with the second sliding block.
Preferably, described head also includes the welding wire top-pressure mechanism being arranged in frame, and welding wire top-pressure mechanism includes hand
Bolt and the spring being set in hand-tighten bolts are twisted, welding wire top-pressure mechanism fixes the relative position of welding wire and frame by spring.
Preferably, described welding wire guiding mechanism, including support, support are provided with array pulley, and every group of pulley is by upper and lower
Two set compress pulley composition.
Above-mentioned anode steel claw head welding equipment occupation mode is as follows：
1. before work, fixed anode steel pawl first：
By anode steel claw as on fixed mount, the pawl head of anode steel claw is leaked outside fixed mount cruelly, the guide rod of anode steel claw
In groove, and between two pieces of intermediate plates of clamp system, oil cylinder control piston rod drives two intermediate plates to clamp anode steel claw
Guide rod, complete the position fixed operation of anode steel claw；When needing the position of circumferential 0-90 ° of adjustment anode steel claw, control is fixed
Pulley rotation, the first sliding block and base is driven to circumferentially rotate to angle on target.
2. the secondly position of adjustment welding machine platform and head：
1）Control welding machine platform is slided by return pulley on guide rail, to adjust the front and back position of welding machine platform and head；Control
Horizontal slide rail processed slides on upright slide rail, and to adjust the high and low position of head, the second sliding block of control slides on horizontal slide rail,
To adjust the right position of head；
Above-mentioned adjustment work can be made by control cabinet according to predetermined parameter by corresponding motor or oil cylinder, cylinder
Realize that specific operating method and annexation belong to prior art for power source, admittedly repeat no more.
2）In order to ensure head can accurate welding, so as needed, can be finely adjusted to the position of head：
Control the movement of hand adjustment leading screw, to drive frame and welding oscillator and corresponding mechanism to make upper-lower position fine setting, control
Frame moves along horizontal guide rail, makees right position fine setting.
Above-mentioned position adjustment operation to consumable nozzle to weld seam bottom 30mm at be advisable.
3. and then adjust the wire feeding mode of welding wire：
Several wire reels are fixed on corresponding wire reel fixed mount, will extract out and will be each passed through corresponding per root wire
Every group of pulley so that two of every group compress pulleys and can compress welding wire, are welded after welding wire then is delivered into wire feeding motor again
The spring compression of silk top-pressure mechanism, and manual bolts are adjusted to adjust compression dynamics of the spring to welding wire, the activity of final welding wire
Termination is located at consumable nozzle.
During work, fixed in weld seam both sides by liner plate, to form stable molten bath, then control cabinet is according to default ginseng
Number, control welding oscillator are swung, and welding wire is at the uniform velocity sent downwards and passed by wire feeding motor, consumable nozzle welding consumption.
The present invention compared with prior art, has the following advantages that：
1）In addition to the whole welding process of the present invention needs artificial lining plate except commissure, remaining process can pass through control
Case automatically controls progress, suitable for each aluminium manufacturer's different size anode steel claw, and to the anode steel claw head after welding in weld part
Position carries out ultrasonic examination detection, and commissure does not press from both sides substantially in addition to having a small amount of slag inclusion and stomata in surrounding inside weld seam
Slag and cavitations；
2）Relative position of the welding wire in frame is fixed by the spring of welding wire top-pressure mechanism, can both ensure welding wire in wire feed
When position without skew, and welding wire is not by excessive top pressure, when welding wire blocks in the upper end of welding wire top-pressure mechanism or lower end, welding wire
It can automatically be skidded at welding wire top-pressure mechanism, prevent welding wire top-pressure mechanism to be damaged in welding process；
3）Welding wire, by the guiding and compression plastotype of welding wire guiding mechanism, prevents welding wire because of itself during wire feed
Shape distortion and can not use.
Brief description of the drawings
Fig. 1 is the structural representation for the anode steel claw head welding equipment for being used for electrolytic aluminium factory in embodiment；
Fig. 2 is the close-up schematic view of wire feeder in Fig. 1；
Fig. 3 is the structural representation of head in embodiment；
Fig. 4 is the structural representation of fixed platform in embodiment 2；
It is labeled as in figure：Fixed mount 1, groove 2, oil cylinder 3, intermediate plate 4, the pole 5 of anode steel claw, the pawl first 6 of anode steel claw,
Welding machine platform 7, control cabinet 8, return pulley 9, guide rail 10, upright slide rail 11, horizontal slide rail 12, wire reel fixed mount 13, welding wire are oriented to
The support 14 of mechanism, compression pulley 15, the second sliding block 16, hand adjustment leading screw 17, horizontal guide rail 18, welding oscillator 19, frame 20,
Wire feeding motor 21, welding wire top-pressure mechanism 22, consumable nozzle 23, the base 24 of mechanism is circumferentially rotated, the first sliding block 25, fixed pulley 26, is welded
Silk guiding mechanism 27, head 28.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not
For limiting the present invention.
Embodiment 1
A kind of anode steel claw head welding equipment for electrolytic aluminium factory, the equipment are included for fixed anode steel pawl head
Fixed platform and welder, the fixed platform include fixed mount 1, and both ends are all provided with groove 2 on fixed mount 1, on fixed mount 1
Clamp system is additionally provided with, described clamp system includes oil cylinder 3 and two pieces of folders for being arranged oppositely and being connected with the piston rod of oil cylinder 3
Piece 4；Welder includes welding machine platform 7, and welding machine platform 7 is slidably connected by return pulley 9 and guide rail 10, and the side of welding machine platform 7 is set
There is control cabinet 8, opposite side is towards fixed platform and is provided with two upright slide rails 11, and two upright slide rails 11 are slided with horizontal slide rail 12
Dynamic connection, horizontal slide rail 12 are slidably connected with welding head；Described welding head includes the second sliding block 16, wire feeder and machine
First 28, head 28 is slidably connected by the second sliding block 16 with horizontal slide rail 12, and the wire feeder of the top of head 28 includes wire reel
Fixed mount 13 and welding wire guiding mechanism 27, the lower section of head 28 are provided with consumable nozzle 23, and welding wire guiding mechanism 27 includes support 14, support 14
Array pulley is provided with, every group of pulley compresses pulley 15 by setting up and down two and formed；
Described head 28 includes frame 20, hand adjustment leading screw 17, horizontal guide rail 18, welding oscillator 19 and welding wire high pressure apparatus
Structure 22, wire feeding motor 21 is installed with frame 20, frame 20 is slidably connected with horizontal guide rail 18, horizontal guide rail 18 and hand adjustment leading screw
17 connections, hand adjustment leading screw 17 are connected with the second sliding block 16, and welding wire top-pressure mechanism 22 includes hand-tighten bolts and is set in hand-tighten bolts
On spring, welding wire top-pressure mechanism passes through the relative position that spring fixes welding wire and frame 20.
Above-mentioned anode steel claw head welding equipment occupation mode is as follows：
Before work, fixed anode steel pawl first：
By anode steel claw as on fixed mount 1, the pawl first 6 of anode steel claw is leaked outside fixed mount 1 cruelly, and anode steel claw is led
Bar 5 is located in groove 2, and between two pieces of intermediate plates 4 of clamp system, oil cylinder 3 controls piston rod to drive two intermediate plates 4 to clamp sun
The guide rod 5 of pole steel pawl, complete the position fixed operation of anode steel claw；
Secondly the position of adjustment welding machine platform and head：
1）Control welding machine platform 7 is slided by return pulley 9 on guide rail 10, before and after adjusting welding machine platform 7 and head 28
Position；Controlled level slide rail 12 slides on upright slide rail 11, and to adjust the high and low position of head 28, the second sliding block 16 of control exists
Slided on horizontal slide rail 11, to adjust the right position of head 28；
Above-mentioned adjustment work can be made by control cabinet 8 according to predetermined parameter by corresponding motor or oil cylinder, cylinder
Realize that specific operating method and annexation belong to prior art for power source, admittedly repeat no more.
2）In order to ensure head 28 can accurate welding, so as needed, can be finely adjusted to the position of head 28：
Control hand adjustment leading screw 17 moves, with drive frame 20 and welding oscillator 19 and corresponding mechanism to make upper-lower position micro-
Adjust, control frame 20 moves along horizontal guide rail 18, makees right position fine setting.
Above-mentioned position adjustment operation to consumable nozzle 23 to weld seam bottom 30mm at be advisable.
Then the wire feeding mode of welding wire is adjusted：
Several wire reels are fixed on corresponding wire reel fixed mount 13, will be extracted out per root wire and phase will be each passed through
The every group of pulley answered so that two of every group, which compress pulley 15, can compress welding wire, and welding wire then is delivered into wire feeding motor 21 again
Afterwards by the spring compression of welding wire top-pressure mechanism 22, and manual bolts are adjusted to adjust compression dynamics of the spring to welding wire, final weldering
The movable end of silk is located at consumable nozzle 23.
During work, fixed in weld seam both sides by liner plate, to form stable molten bath, then control cabinet 8 is according to default
Parameter, control welding oscillator 19 are swung, and wire feeding motor 21, which at the uniform velocity send downwards welding wire, to be passed, the welding consumption of consumable nozzle 23.
Embodiment 2
A kind of anode steel claw head welding equipment for electrolytic aluminium factory, also wrapped except its fixed platform and circumferentially rotate mechanism
Outside, remaining component and structure annexation are all same as Example 1.
The described mechanism that circumferentially rotates includes base 24, and base 24 is in camber curved surface tabular, and fixed mount 1 is interior with base 24
Curved surface is fixedly connected, and the first sliding block 25 is circumferentially installed with the positive camber of base 24, and the first sliding block 25 slides with fixed pulley 26 to be connected
Connect.
When needing the position of circumferential 0-90 ° of adjustment anode steel claw, control fixed pulley 26 rotates, and drives the He of the first sliding block 25
Base 24 is circumferentially rotated to angle on target.
Claims (3)
1. a kind of anode steel claw head welding equipment for electrolytic aluminium factory, it is characterised in that including for fixed anode steel pawl head
Fixed platform and welder, the fixed platform include fixed mount, the both ends of the fixed mount are all provided with groove, the fixation
Clamp system is additionally provided with frame, the clamp system includes oil cylinder and two pieces of folders for being arranged oppositely and being connected with the piston rod of oil cylinder
Piece；The welder includes welding machine platform, and the welding machine platform is slidably connected by return pulley and guide rail, the welding machine platform side
Provided with control cabinet, opposite side is towards fixed platform and is provided with two upright slide rails, and two upright slide rails slide with horizontal slide rail to be connected
Connect, the horizontal slide rail is slidably connected with welding head；The welding head includes the second sliding block, wire feeder and head, described
Head is slidably connected by the second sliding block with horizontal slide rail；The head includes frame, hand adjustment leading screw, horizontal guide rail, welding pendulum
Device is moved, wire feeding motor is installed with the frame, the frame is slidably connected with horizontal guide rail, the horizontal guide rail and hand adjustment leading screw
Connection, the hand adjustment leading screw are connected with the second sliding block；Being arranged at the wire feeder of the head upper includes welding wire guiding mechanism
With the wire reel fixed mount being installed on the second sliding block, consumable nozzle is provided with below the head；Described fixed platform also includes
Mechanism is circumferentially rotated, it includes base, and base is in camber curved surface tabular, and fixed mount is fixedly connected with the negative camber of base, described
The first sliding block is circumferentially installed with the positive camber of base, first sliding block is slidably connected with fixed pulley.
2. welding equipment as claimed in claim 1, it is characterised in that described head also includes the welding wire being arranged in frame
Top-pressure mechanism, the welding wire top-pressure mechanism include hand-tighten bolts and the spring being set in hand-tighten bolts, the welding wire top-pressure mechanism
The relative position of welding wire and frame is fixed by spring.
3. welding equipment as claimed in claim 1, it is characterised in that described welding wire guiding mechanism includes support and the branch
The array pulley set on frame, every group of pulley compress pulley by setting up and down two and formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510923509.8A CN105458539B (en) | 2015-12-14 | 2015-12-14 | A kind of anode steel claw head welding equipment for electrolytic aluminium factory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510923509.8A CN105458539B (en) | 2015-12-14 | 2015-12-14 | A kind of anode steel claw head welding equipment for electrolytic aluminium factory |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105458539A CN105458539A (en) | 2016-04-06 |
| CN105458539B true CN105458539B (en) | 2017-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510923509.8A Active CN105458539B (en) | 2015-12-14 | 2015-12-14 | A kind of anode steel claw head welding equipment for electrolytic aluminium factory |
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| CN (1) | CN105458539B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624260A (en) * | 2017-02-28 | 2017-05-10 | 白银中科威远环境科技设备有限公司 | Quick repair welding machine for anode steel claw |
| CN111545946B (en) * | 2020-06-15 | 2023-08-29 | 焦作智造机电设备有限公司 | High-efficiency automatic welding system for electrolytic aluminum anode steel claw and implementation method |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5635086A (en) * | 1995-10-10 | 1997-06-03 | The Esab Group, Inc. | Laser-plasma arc metal cutting apparatus |
| CN200998812Y (en) * | 2006-09-26 | 2008-01-02 | 中国有色金属工业十一冶安装工程公司金属容器结构厂 | Turning clamping fixture for welding |
| CN101362244B (en) * | 2008-09-27 | 2012-02-08 | 沈阳哈维尔表面工程技术有限公司 | Automatic surfacing device capable of adding special alloy in visible arc |
| CN201283466Y (en) * | 2008-11-03 | 2009-08-05 | 刘宪福 | Portal type longitudinal girder welding machine |
| NZ594683A (en) * | 2011-08-19 | 2014-05-30 | Eigen Systems Ltd | Coolant recovery and waste separation system |
| CN202344180U (en) * | 2011-11-29 | 2012-07-25 | 郑州龙祥铝业有限公司 | Spin welding frame for anode guide rod |
| CN202741905U (en) * | 2012-09-14 | 2013-02-20 | 郑州越达自动化焊接设备有限公司 | Numerical control gantry automatic welding and formed gantry automatic welding assembly thereof |
| CN203765233U (en) * | 2014-03-06 | 2014-08-13 | 福建省南平铝业有限公司 | Welding device for aluminum electrolysis anode steel claw |
| CN204262603U (en) * | 2014-10-24 | 2015-04-15 | 无锡华联科技集团有限公司 | Portal robot bonding machine |
| CN204366239U (en) * | 2014-10-31 | 2015-06-03 | 安徽省绩溪家德钢结构有限责任公司 | A kind of gate-type automatic welding all-in-one |
| CN204295106U (en) * | 2014-12-19 | 2015-04-29 | 江西长林鑫源通信科技有限公司 | Gantry submerged arc welding machine |
| CN205200834U (en) * | 2015-12-14 | 2016-05-04 | 郑州经纬科技实业有限公司 | A first welding equipment of anode steel claw for electrolysis aluminium manufacturer |
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- 2015-12-14 CN CN201510923509.8A patent/CN105458539B/en active Active
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