CN204584632U - Aluminum alloy pattern plate robot welding system frock for building - Google Patents

Aluminum alloy pattern plate robot welding system frock for building Download PDF

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Publication number
CN204584632U
CN204584632U CN201520172402.XU CN201520172402U CN204584632U CN 204584632 U CN204584632 U CN 204584632U CN 201520172402 U CN201520172402 U CN 201520172402U CN 204584632 U CN204584632 U CN 204584632U
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China
Prior art keywords
aluminum alloy
alloy pattern
pattern plate
plate
crossbeam
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Withdrawn - After Issue
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CN201520172402.XU
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Chinese (zh)
Inventor
张光先
刘增晓
王井林
许崇杰
李守波
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SHANDONG AOTAI ELECTRIC CO Ltd
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SHANDONG AOTAI ELECTRIC CO Ltd
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Abstract

The utility model discloses a kind of aluminum alloy pattern plate robot welding system frock for building, comprising: welding bench matrix, be fixed on power transmission shaft on welding bench matrix and at least one aluminum alloy pattern plate reinforcement with elastic pressuring clamping device compresses crossbeam; Aluminum alloy pattern plate front end positioning compression device and aluminum alloy pattern plate tail end hold down gag is fixed with respectively at the two ends in described welding bench length thereof direction; Described aluminum alloy pattern plate reinforcement compresses crossbeam and is arranged on power transmission shaft, and described power transmission shaft is by jockey and at least one cylinders, and cylinder produces power and is delivered on power transmission shaft, drives aluminum alloy pattern plate reinforcement to compress crossbeam and realizes rotary movement.The utility model beneficial effect: drive whole aluminum alloy pattern plate reinforcement to compress crossbeam by pneumatic system and realize turning lifting action simultaneously, dramatically saves on the workload of operating personnel, shorten the clamping workpiece time.

Description

Aluminum alloy pattern plate robot welding system frock for building
Technical field
The utility model relates to the frock of a kind of aluminum alloy pattern plate robot welding system for building for being applicable to Multiple Type aluminum alloy pattern plate.
Background technology
At present in aluminum alloy pattern plate industry for building, aluminum alloy pattern plate welding, primarily of human weld, because human weld exists the factors such as workman's level is uneven, labour cost is high, welding surroundings is poor, uses aluminum alloy pattern plate robot welding system to become trend gradually.Because the frock frock that exists in various degree of existing various aluminum alloy pattern plate robot welding system on the market uses operation inconvenience, locates inaccurate, frock to problems such as the poor universality of each model aluminum alloy pattern plate, in use all not satisfactory.
Utility model content
The purpose of this utility model is exactly to solve the problem, and proposes a kind ofly to shorten the operating time, increase security and can be applicable to the aluminum alloy pattern plate robot welding tooling for building of multiple different model aluminum alloy pattern plate workpiece.
To achieve these goals, the utility model adopts following technical scheme:
A kind of aluminum alloy pattern plate robot welding system frock for building, comprising: welding bench matrix, be fixed on power transmission shaft on welding bench matrix and at least one aluminum alloy pattern plate reinforcement with elastic pressuring clamping device compresses crossbeam; Aluminum alloy pattern plate front end positioning compression device and aluminum alloy pattern plate tail end hold down gag is fixed with respectively at the two ends in described welding bench length thereof direction; Described aluminum alloy pattern plate reinforcement compresses crossbeam and is arranged on power transmission shaft, and described power transmission shaft is by jockey and at least one cylinders, and cylinder produces power and is delivered on power transmission shaft, drives aluminum alloy pattern plate reinforcement to compress crossbeam and realizes rotary movement.
The described aluminum alloy pattern plate reinforcement with elastic pressuring clamping device compresses on crossbeam and is fixed with at least one reinforcement location link plate, and the junction that described reinforcement location link plate and aluminum alloy pattern plate reinforcement compress crossbeam is provided with strip hole, and link plate is finely tuned in the height direction; Described reinforcement location link plate can compress free adjustment in the T-slot on crossbeam length direction at aluminum alloy pattern plate reinforcement; Described reinforcement location link plate end is provided with protruding positioning table.
Described elastic pressuring clamping device comprises: active grab one, connecting plate, guider screw, guider screw adjusting nut, spring adjusting nut, holddown spring and pressure head;
Described active grab one is fixed on aluminum alloy pattern plate reinforcement by connecting plate and compresses on crossbeam, and guider screw is connected with active grab one by guider screw adjusting nut, and described spring adjusting nut, holddown spring and pressure head are connected on guider screw in turn; Realized the lifting action of pressure head by the opening and closing movement of active grab one, and utilize the locking characteristic of active grab to keep locking.
The end that described aluminum alloy pattern plate reinforcement compresses crossbeam is connected with branch sleeve by U-shaped connecting plate; Described U-shaped connecting plate both sides are equipped with tightening levelling screw respectively, vertical with the positioning datum on workbench matrix for keeping aluminum alloy pattern plate reinforcement to compress crossbeam; Two orthogonal directions are respectively equipped with mounting screw with described branch sleeve, and described mounting screw holds out against with power transmission shaft and is connected.
Described positioning datum is the boss of one or more strip, and continuous or interrupted is arranged on welding bench matrix, fits locate with the flat die plate both sides of the edge in aluminum alloy pattern plate section bar.
Welding bench matrix has the storage slag chute running through welding bench matrix working face of strip, for the welding slag splashed in temporary welding process near longitudinal register benchmark place.
Described power transmission shaft is provided with transmission arm, and the front end of described transmission arm is processed with U-type groove, and described U-type groove is by being connected with cylinder jointing with bearing pin.
Described aluminum alloy pattern plate front end positioning compression device comprises a base, described seat base is fixed with at least one active grab two, for compressing separately aluminum alloy pattern plate end plate or compress the termination of aluminum alloy pattern plate end plate and flat die plate and end plate joint place simultaneously.
Aluminum alloy pattern plate tail end hold down gag comprises: mounting plate, backing board, active grab three and push away pincers fast;
Described mounting plate is fixed on backing board, backing board is provided with the screwed hole of some constant spacings, according to screwed hole position adjustments mounting plate installation site; Welding bench matrix is processed with the screwed hole of some different spacing in a lateral direction, according to the installation site of screwed hole position adjustments backing board; Described mounting plate and backing board are all fixed with active grab three and push away pincers fast.
The beneficial effects of the utility model are:
1, drive whole aluminum alloy pattern plate reinforcement to compress crossbeam by pneumatic system to realize turning lifting action simultaneously, dramatically saves on the workload of operating personnel, shorten the clamping workpiece time.
The compression crossbeam of 2, frock adopts location cladding panel structure, reinforcement accurate work piece positioning.
3, adopt elastic clamp device, when each crossbeam is compressed, have certain surplus, avoid between each reinforcement because of interference that rigidity there will be more greatly.
4, in frock some compression crossbeams can on propeller shaft length direction free adjustment spacing, each crossbeam being located link plate can free adjustment in the direction of the width, extends the accommodation to different model aluminum alloy pattern plate greatly.
5, front end and tail end positioning clamping device adopt multiple active grab, can correct the partial twist phenomenon that flat die plate section bar causes in blanking process, ensure that workpiece welding quality.
Accompanying drawing explanation
Fig. 1 is above-mentioned aluminum alloy pattern plate robot welding system frock overall structure figure for building;
Fig. 2 is for compressing beam structure figure;
Fig. 3 is elastic clamp device structure chart;
Fig. 4 is pneumatic gearing part and front end positioning clamping device structure chart;
Fig. 5 is tail end clamping device structure chart;
Fig. 6 is frock overall structure figure front view;
Fig. 7 is frock overall structure figure top view;
Fig. 8 is frock overall structure figure left view;
Fig. 9 is typical aluminum alloy pattern plate structural representation for building;
Wherein, 1. welding bench matrix, 2. cylinder, 3. jockey, 4. aluminum alloy pattern plate tail end hold down gag, 5. aluminum alloy pattern plate reinforcement compresses crossbeam, 6. elastic pressuring clamping device, 7. power transmission shaft, 8. aluminum alloy pattern plate front end positioning compression device, 9. mounting screw, 10. branch sleeve, 11. tightening levelling screws, 12. bolt and nuts, 13. reinforcement location link plates, 14.T type nut, 15. active grabs one, 16. connecting plates, 17. screw adjusting nuts, 18. guider screws, 19. spring adjusting nuts, 20. holddown springs, 21. pressure heads, 22. transmission arms, 23. bearing pins, 24. cylinder jointings, 26. rolling bearing units, 27. positioning datums, 28. storage slag chutes, 29. active grabs two, 30. aluminum alloy pattern plate end plates one, 31. flat die plates, the seat base of 32. aluminum alloy pattern plate front end positioning compression devices, 33. active grabs three, 34. push away pincers fast, 35. second active grabs three, 36. second push away pincers fast, 37. mounting plates, 38. backing boards, 39. cylinder control valves, 40. aluminum alloy pattern plate end plates two, 41. stop screws, 42. aluminum alloy pattern plate reinforcement workpiece.
Detailed description of the invention:
Below in conjunction with accompanying drawing and embodiment, the utility model is described further:
The frock of a kind of aluminum alloy pattern plate robot welding system for building, as Figure 1-5, the aluminum alloy pattern plate reinforcement comprised with flexible adjustment device compresses crossbeam 5, compressing crossbeam is installed on power transmission shaft 7, can step-less adjustment, power transmission shaft 7 is connected with at least one cylinder 2 by jockey 3, and cylinder 2 produces power and is delivered on power transmission shaft 7, drives compression crossbeam to realize rotary movement; Aluminum alloy pattern plate positioning datum 27 is all arranged on welding bench matrix 1.
Preferably, welding bench matrix 1 is provided with some aluminum alloy pattern plate reinforcements and compresses crossbeam 5, each reinforcement of each crossbeam difference positioning compression aluminum alloy pattern plate inside.
Preferably, as shown in Figure 2, a compression crossbeam is integrated with at least one reinforcement location link plate 13, reinforcement location link plate 13 is designed with protruding positioning table; Two reinforcements location link plates 13 are connected respectively by screw, T-nut 14 with crossbeam, can free adjustment in the T-slot on crossbeam length direction; Location link plate is designed with strip hole, link plate can be finely tuned in the height direction.
Preferably, compression crossbeam is integrated with elastic pressuring clamping device 6.As shown in Figure 3, elastic pressuring clamping device 6 is assembled with pressure head 21 in turn by active grab 1, guider screw 18 guider screw 18 adjusting nut 17, spring adjusting nut 19, holddown spring 20, guider screw 18 adjusting nut 17 can be carried on the back with active grab 1 end and tightly keep guider screw 18 and pressure head 21 position in the height direction, spring adjusting nut 19 adjustable springs pressure; Elastic pressuring clamping device 6 uses screw by connecting plate 16, T-nut 14 is integrated on crossbeam; The lifting action of pressure head 21 can be realized by active grab 1, and keep locking.
Preferably, compression crossbeam is integrated with horizontal direction alignment device.There is U-shaped structural connecting plates 16 branch sleeve 10 front end, is connected by bolt and nut 12 with crossbeam bar end, and U-shaped connecting plate 16 both sides are equipped with a tightening levelling screw 11 respectively, keeps crossbeam overall vertical with positioning datum 27 by regulating; Sleeve two mutually perpendicular directions is equipped with respectively two mounting screws 9, holds out against with power transmission shaft 7 and be connected.
Preferably, the power transmission shaft 7 on welding bench matrix 1 matrix is arranged on by least two rolling bearing units 26.Power transmission shaft 7 is processed with two orthogonal working faces, locks with the holding screw on branch sleeve 10 and transmission arm 22 respectively, carry-over moment.
Preferably, transmission arm 22 device be arranged on power transmission shaft 7, as shown in Figure 4, transmission arm 22 sleeve part is equipped with two mounting screws 9, locks install with the corresponding working face on power transmission shaft 7; Transmission arm 22 lever arm front end is processed with U groove, is connected with cylinder jointing 24 by bearing pin 23.
Preferably, be integrated on the aluminum alloy pattern plate longitudinal register benchmark 27 on welding bench matrix 1 matrix, positioning datum 27 shape is the boss of strip, on continuous or interrupted layout and desktop matrix, fits locate with flat die plate 31 edge in aluminum alloy pattern plate section bar.
Preferably, welding bench matrix 1 matrix working face has the storage slag chute 28 running through welding bench matrix 1 matrix working face of strip, in order to the welding slag etc. splashed in temporary welding process near longitudinal register benchmark 27 place.
Preferably, at two ends, welding bench matrix 1 length thereof direction, be connected by screw and be separately installed with aluminum alloy pattern plate front end positioning compression device 8 and aluminum alloy pattern plate tail end hold down gag 4, be respectively used to the front and back end of fixing aluminum alloy pattern plate.
Preferably, the seat base 32 of aluminum alloy pattern plate front end positioning compression device 8 being connected by screw and being fixed with at least one active grab 2 29, for compressing separately aluminum alloy pattern plate end plate, or compressing the termination of aluminum alloy pattern plate end plate and flat die plate 31 and end plate joint place simultaneously; Be aluminum alloy pattern plate fore-end positioning datum 27 inside seat base.
Preferably, be connected by screw by mounting plate 37 and be installed on backing board 38 as shown in Figure 5, backing board 38 is processed with the screwed hole of some constant spacings, can according to screwed hole position adjustments mounting plate 37 installation site.First active grab 3 33 and first pushes away pincers 34 fast and is arranged on mounting plate 37 by screwed hole, can follow mounting plate 37 and change installation site; Second active grab 3 35 and second is pushed away pincers 36 fast and is arranged on backing board 38 by screwed hole.Welding bench matrix 1 matrix is transversely processed with the screwed hole of some different spacing, can according to the installation site of screwed hole position adjustments backing board 38.
Fixed on the ground by equipment, after the infrastructure such as source of the gas connect, equipment can use.Specific works method is as follows:
As shown in figs 6-8, stir cylinder control valve 39 to position 1, the action simultaneously of two, left and right cylinder 2, drives power transmission shaft 7 to rotate by transmission arm 22 mechanism, and power transmission shaft 7 drives each compression crossbeam on it to carry out upset simultaneously and rises action; Due to the restriction of cylinder 2 stroke, compress crossbeam and just stop after rise certain angle.
Start material loading operation; Aluminum alloy pattern plate workpiece end plate 1 is positioned in the align clamp pedestal of front end on side-locating face, and uses the active grab 2 29 in the middle of on pedestal to clamp; Flat die plate 31 is placed in welding bench matrix 1 plane, its end portion and aluminum alloy pattern plate workpiece end plate 1 are fitted, its U-shaped edge is divided and is fitted with positioning datum 27, on rear use pedestal, aluminum alloy pattern plate two ends compresses by the active grab of both sides, and flat die plate 31 bottom surface and welding bench matrix 1 are fitted; In clamp pedestal side-locating face and positioning datum 27 and welding bench matrix 1 mutually vertical, ensure that aluminum alloy pattern plate welding end plate 1 and end plate 2 40 and flat die plate 31 bottom surface and lateral vertical.
Stir cylinder control valve 39 to position 2, the action simultaneously of two, left and right cylinder 2, drive power transmission shaft 7 to rotate by transmission arm 22 mechanism, power transmission shaft 7 drives each compression crossbeam on it to carry out upset down maneuver simultaneously; Owing to being equipped with stop screw 41 inside transmission arm 22, when crossbeam drops to welding bench matrix 1 parallel position, stop screw 41 contacts with limit base and clamps, and cylinder 2 action stops.
Fitted by the locating surface of the side of aluminum alloy pattern plate reinforcement workpiece 42 with location link plate, rear unlatching active grab 3 33, compresses aluminum alloy pattern plate reinforcement workpiece 42; All aluminum alloy pattern plate reinforcement workpiece 42 are installed successively.
Fit outside the end plate 2 40 in aluminum alloy pattern plate workpiece and another end of flat die plate 31, and use the active grab 3 33 on afterbody clamping part respectively push-tight fix and compress, keep flat die plate 31 bottom surface and welding bench matrix 1 to fit.
After having operated above-mentioned steps, robot welding starts.
After robot welding, stir cylinder control valve 39 to position 1, the action simultaneously of two, left and right cylinder 2, power transmission shaft 7 is driven to rotate by transmission arm 22 mechanism, power transmission shaft 7 drives each compression crossbeam on it to carry out upset simultaneously and rises action, open clamps all on welding bench matrix 1 front end and end pieces simultaneously, take off the aluminum alloy pattern plate workpiece welded.
By reference to the accompanying drawings detailed description of the invention of the present utility model is described although above-mentioned; but the restriction not to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection domain of the present utility model.

Claims (9)

1. an aluminum alloy pattern plate robot welding system frock for building, is characterized in that, comprising: welding bench matrix, be fixed on power transmission shaft on welding bench matrix and at least one aluminum alloy pattern plate reinforcement with elastic pressuring clamping device compresses crossbeam; Aluminum alloy pattern plate front end positioning compression device and aluminum alloy pattern plate tail end hold down gag is fixed with respectively at the two ends in described welding bench length thereof direction; Described aluminum alloy pattern plate reinforcement compresses crossbeam and is arranged on power transmission shaft, and described power transmission shaft is by jockey and at least one cylinders, and cylinder produces power and is delivered on power transmission shaft, drives aluminum alloy pattern plate reinforcement to compress crossbeam and realizes rotary movement.
2. a kind of aluminum alloy pattern plate robot welding system frock for building as claimed in claim 1, it is characterized in that, the described aluminum alloy pattern plate reinforcement with elastic pressuring clamping device compresses on crossbeam and is fixed with at least one reinforcement location link plate, the junction that described reinforcement location link plate and aluminum alloy pattern plate reinforcement compress crossbeam is provided with strip hole, and link plate is finely tuned in the height direction; Described reinforcement location link plate can compress free adjustment in the T-slot on crossbeam length direction at aluminum alloy pattern plate reinforcement; Described reinforcement location link plate end is provided with protruding positioning table.
3. a kind of aluminum alloy pattern plate robot welding system frock for building as claimed in claim 1 or 2, it is characterized in that, described elastic pressuring clamping device comprises: active grab one, connecting plate, guider screw, guider screw adjusting nut, spring adjusting nut, holddown spring and pressure head;
Described active grab one is fixed on aluminum alloy pattern plate reinforcement by connecting plate and compresses on crossbeam, and guider screw is connected with active grab one by guider screw adjusting nut, and described spring adjusting nut, holddown spring and pressure head are connected on guider screw in turn; Realized the lifting action of pressure head by the opening and closing movement of active grab one, and utilize the locking characteristic of active grab to keep locking.
4. a kind of aluminum alloy pattern plate robot welding system frock for building as claimed in claim 1, is characterized in that, the end that described aluminum alloy pattern plate reinforcement compresses crossbeam is connected with branch sleeve by U-shaped connecting plate; Described U-shaped connecting plate both sides are equipped with tightening levelling screw respectively, vertical with the positioning datum on workbench matrix for keeping aluminum alloy pattern plate reinforcement to compress crossbeam; Two orthogonal directions are respectively equipped with mounting screw with described branch sleeve, and described mounting screw holds out against with power transmission shaft and is connected.
5. a kind of aluminum alloy pattern plate robot welding system frock for building as claimed in claim 4, it is characterized in that, described positioning datum is the boss of one or more strip, and continuous or interrupted is arranged on welding bench matrix, fits locate with the flat die plate both sides of the edge in aluminum alloy pattern plate section bar.
6. a kind of aluminum alloy pattern plate robot welding system frock for building as claimed in claim 5, it is characterized in that, welding bench matrix has the storage slag chute running through welding bench matrix working face of strip, for the welding slag splashed in temporary welding process near longitudinal register benchmark place.
7. a kind of aluminum alloy pattern plate robot welding system frock for building as claimed in claim 1, it is characterized in that, described power transmission shaft is provided with transmission arm, and the front end of described transmission arm is processed with U-type groove, and described U-type groove is by being connected with cylinder jointing with bearing pin.
8. a kind of aluminum alloy pattern plate robot welding system frock for building as claimed in claim 1, it is characterized in that, described aluminum alloy pattern plate front end positioning compression device comprises a base, described seat base is fixed with at least one active grab two, for compressing separately aluminum alloy pattern plate end plate or compress the termination of aluminum alloy pattern plate end plate and flat die plate and end plate joint place simultaneously.
9. a kind of aluminum alloy pattern plate robot welding system frock for building as claimed in claim 1, it is characterized in that, aluminum alloy pattern plate tail end hold down gag comprises: mounting plate, backing board, active grab three and push away pincers fast;
Described mounting plate is fixed on backing board, backing board is provided with the screwed hole of some constant spacings, according to screwed hole position adjustments mounting plate installation site; Welding bench matrix is processed with the screwed hole of some different spacing in a lateral direction, according to the installation site of screwed hole position adjustments backing board; Described mounting plate and backing board are all fixed with active grab three and push away pincers fast.
CN201520172402.XU 2015-03-25 2015-03-25 Aluminum alloy pattern plate robot welding system frock for building Withdrawn - After Issue CN204584632U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759825A (en) * 2015-03-25 2015-07-08 山东奥太电气有限公司 Aluminum template robot welding system fixture for building and working method thereof
CN105345335A (en) * 2015-12-15 2016-02-24 天津彼洋科技有限公司 Aluminum template welding system
CN105364383A (en) * 2015-12-15 2016-03-02 天津彼洋科技有限公司 Aluminum template welding and fixing mechanism
CN108942051A (en) * 2018-08-31 2018-12-07 杜宗英 Aluminum alloy pattern plate semi-automation Intelligent welding equipment time rib hold-down mechanism
CN110434451A (en) * 2019-07-08 2019-11-12 南京中车浦镇城轨车辆有限责任公司 A kind of subway sleeper beam type material welding tool for friction stir welding
CN112475739A (en) * 2020-12-15 2021-03-12 广东斯丹诺智能装备有限公司 Scaffold welding tool
CN113601098A (en) * 2021-07-20 2021-11-05 晟通科技集团有限公司 Template turning device and welding equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759825A (en) * 2015-03-25 2015-07-08 山东奥太电气有限公司 Aluminum template robot welding system fixture for building and working method thereof
CN105345335A (en) * 2015-12-15 2016-02-24 天津彼洋科技有限公司 Aluminum template welding system
CN105364383A (en) * 2015-12-15 2016-03-02 天津彼洋科技有限公司 Aluminum template welding and fixing mechanism
CN105345335B (en) * 2015-12-15 2017-12-29 天津彼洋科技有限公司 Aluminum alloy pattern plate welding system
CN108942051A (en) * 2018-08-31 2018-12-07 杜宗英 Aluminum alloy pattern plate semi-automation Intelligent welding equipment time rib hold-down mechanism
CN110434451A (en) * 2019-07-08 2019-11-12 南京中车浦镇城轨车辆有限责任公司 A kind of subway sleeper beam type material welding tool for friction stir welding
CN112475739A (en) * 2020-12-15 2021-03-12 广东斯丹诺智能装备有限公司 Scaffold welding tool
CN113601098A (en) * 2021-07-20 2021-11-05 晟通科技集团有限公司 Template turning device and welding equipment

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Granted publication date: 20150826

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