CN101704150A - Polar group welder of battery - Google Patents

Polar group welder of battery Download PDF

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Publication number
CN101704150A
CN101704150A CN200910154185A CN200910154185A CN101704150A CN 101704150 A CN101704150 A CN 101704150A CN 200910154185 A CN200910154185 A CN 200910154185A CN 200910154185 A CN200910154185 A CN 200910154185A CN 101704150 A CN101704150 A CN 101704150A
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China
Prior art keywords
polar group
battery
welder
welding
group welder
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Application number
CN200910154185A
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Chinese (zh)
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CN101704150B (en
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王昕勇
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王昕勇
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Priority to CN200910154185A priority Critical patent/CN101704150B/en
Publication of CN101704150A publication Critical patent/CN101704150A/en
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Publication of CN101704150B publication Critical patent/CN101704150B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a polar group welder of a battery, comprising a continuous production platform, loading and unloading fixing finishing devices, a grinding polar ear device, a mould clamping mechanism, an anode welding zone, a cathode welding zone, a cooling device and a welder cover. The polar group welder has the advantages that each loading and unloading fixing finishing device is accurately transported to the specific position of a next procedure by the continuous production platform; two mould plates customized by a polar group are used for finishing and fixing the polar group; a motor is used for driving steel wheels to clean polar ear oxides and absorbing out dust; an upper mould plate and the two mould plates for finishing are clamped into a welding melting bath; the anode welding zone and the cathode welding zone finish welding by a lead wire delivering device and a flame welding gun; a mobile station provides a straight welding distance; a lifting arm is used for lifting welding equipment; and the polar group welder is provided with the cooling device and the welder cover with a dust absorbing function. The invention has the advantage of enhancing the production efficiency and the automatic degree under the condition of low energy consumption, centrally collects lead smoke and dust, hardly has harm to human bodies and has simple operation and low labor strength.

Description

Polar group welder of battery
Technical field
The present invention relates to a kind of polar group welder of battery.
Technical background
Utmost point group welding is a labor-intensive production process together in battery assembling industry at present, and the existing market capital equipment is the cast welding machine, and the cast welding machine adopts lug among the utmost point group is immersed in the plumbous liquation in the concave groove mould and cools off, and reaches welding.This cast welding machine is existing certain application in large density battery, the start type battery of using as automobile.And the cast welding machine is promoted difficulty in compacted accumulator, as the full-automatic cast welding machine of computer, the patent No. is 200720007433.5, because of this machine concave groove mould liquation few, easily produce phenomenons such as rosin joint, slag inclusion, winter especially severe, the operative employee is more in addition, efficient is not high, can not fill a part advantage that embodies automaticity.Compacted accumulator manufacturing enterprise adopts comparatively original artificial welding also to account for major part now, produces lead steam in this operating process, the easy lead poisoning of long period of operation people, and efficient is not high.
Summary of the invention
The object of the invention is, provide a kind of on a workbench, the people only need load and unload storage battery utmost point group, just can finish the process of mill lug in the storage battery utmost point group welding, dress mould, anodal welding, negative pole welding, cooling automatically, and each operation can be carried out water operation simultaneously, improve production efficiency and automaticity greatly, also be provided with the device of centralized collection lead fume in addition, almost nil to human body harm.
In order to achieve the above object, solution of the present invention is: a kind of polar group welder of battery, by the continuous productive process platform, loading and unloading are collating unit fixedly, mill lug device, clamping, anodal weld zone, the negative pole weld zone, cooling device, hood is formed. and described continuous productive process platform is the revolution workbench by band calibration and positioning function, it also can be the operation in tandem platform of orthoscopic, each loading and unloading of continuous productive process platform are after fixedly collating unit moves a certain distance, under its positioner, forwarding the assigned address of next process to. described loading and unloading fixedly collating unit are by two templates according to utmost point group customization, template is under the effect of external force, separately or close up formation to the location of utmost point group loading and unloading and each grid lug and fixing. described mill lug device is by motor, the high speed polishing wire wheel, dust shield is formed, storage battery utmost point group is after this operation, carry out the oxide cleaning work of utmost point group lug, dust is sucked away simultaneously. and described clamping is by a rotational structure, the matched moulds cylinder that moves up and down, cope match-plate pattern is formed. and wherein rotational structure is finished by a pair of gear of driven by motor, cope match-plate pattern is adsorbed on the template fixed block of matched moulds cylinder end by vacuum cup or magnetic force, cope match-plate pattern and matched moulds cylinder are fixed on an end of rotational structure, after cope match-plate pattern forwards the position to, the matched moulds cylinder begins action, forms welding pool with two template matched moulds of arrangement usefulness. rotational structure when manually placing matched moulds, the matched moulds cylinder that moves up and down can. and described anodal weld zone is by sending the lead welding wire device, the flame welding gun, structure such as travelling carriage and lifting arm is formed. and wherein sending the lead welding wire device is by a motor, a pair of wire feed rolls, guide pad is finished the conveying to lead welding wire; The flame welding gun is made up of electromagnetic valve in a welding gun with acetylene (or coal gas) pipe, oxygen hose, control valve and the pipeline, can control size, the Kai Heguan of flame; Travelling carriage is by motor reducer, line slideway, slide plate is formed, slide plate is fixed on the motor reducer, send lead welding wire device and flame welding gun to be fixed on the slide plate, moving on line slideway with motor reducer. described negative pole weld zone is to send the lead welding wire device by band, the flame welding gun, structure such as travelling carriage and lifting arm is formed (concrete structure is with anodal welding). and described lifting arm is to be enclosed within transverse arm on the central shaft at turntable center by an end, form with the lift cylinder that moves up and down. in order to reduce cost, just, the negative pole welding can be fixed on the transverse arm of lifting arm simultaneously. and described cooling device is made up of the cooling tube and the magnetic valve of pressure in one, can be in the cooling tube by air or liquid cools (also available gas-liquid spraying cooling), the working time of solenoid control cooling tube. described hood is to have the protective cover that can collect the lead fume function by covering in the workbench top.
Compared with prior art, the invention has the advantages that operating efficiency is more than six times of single people, lead dust, lead fume are collected easily, concentrate discharging, are convenient to handle, and the people does not directly contact and operates each operation, and lead contamination is almost nil; The work of cast welding machine the time need be heated plumbous stove, thereby reduces by more than 50 than cast welding machine power consumption, and does not have the cast welding machine and easily produce slag inclusion, the high phenomenon of rosin joint rate.
Description of drawings
Fig. 1 is matched moulds of the present invention and welding planar structure schematic diagram.
Fig. 2 is a mansion of the present invention view plane structural representation.
Fig. 3 is mill lug of the present invention and cooling and plane structural representation.
Fig. 4 is loading and unloading of the present invention planar structure schematic diagram when fixedly collating unit unclamps.
Fig. 5 is loading and unloading of the present invention planar structure schematic diagrames when fixedly collating unit clamps.
Planar structure schematic diagram when Fig. 6 is a matched moulds of the present invention.
In institute's drawings attached, the corresponding relation of parts and numbering thereof is as follows: 1-template deciliter executive item; The 2-active grab; The 3-wire feed rolls; The 4-contact roller; 5-flame welding gun; The 6-slide plate; The 7-guide pad; The 8-motor reducer; The 9-line slideway; The 10-lift cylinder; The 11-dust shield is collected mouth; The 12-transverse arm; The 13-central shaft; The 14-rotary electric machine; The 15-fixed platform; The 16-alignment sensor; The 17-cursor; 18-matched moulds executive item; 19-template fixed block; The 20-turntable; The 21-frame; The 22-travelling gear; The 23-fixed gear; 24-turntable calibration location structure; The right template of 25-; 26-left side template; The 27-cope match-plate pattern; 28-lead discharging dirt pipe; The 29-wire wheel; 30-polishes wheel cover; The 31-cooling tube; The 32-motor; The 33-belt; The 34-belt pulley; 35-polishing wheel transmission device; The 36-trailing arm; The 37-wire feeding motor; The 38-hood; The 39-framework; 40-welds bath; 41-carries on the back locating piece.
The specific embodiment
In polar group welder of battery shown in the drawings, entire machine by continuous productive process platform, loading and unloading fixedly collating unit, grind each big parts such as lug device, clamping, anodal weld zone, negative pole weld zone, cooling device, hood 38 and form.
In the polar group welder of battery shown in the accompanying drawing 1, described continuous productive process platform is made up of turntable calibration location structure 24, frame 21, turntable 20, fixed platform 15, framework 39 and central shaft 13.Turntable calibration location structure 24 can be finished calibration and positioning function (also can be the operation in tandem platform of orthoscopic) with pneumatic or Electric Machine Control rotational angle.Each loading and unloading forwards the assigned address of next process to after fixedly collating unit moves a certain distance on the continuous productive process platform under its positioner, finishes the function of making a detour of each operation.Frame 21 is lower cases of polar group welder of battery, and turntable calibration location structure 24, turntable 20 are installed in its inside.Required fixing platform for placing when turntable 20 is each process operations of storage battery utmost point group, the center of turntable calibration location structure 24 is connected with turntable 20 center fixation, and rotates with turntable calibration location structure 24.Fixed platform 15 is installed in turntable 20 middle motionless platforms, and lift cylinder 10, motor 32, polishing wheel transmission device 35 etc. are housed above.Framework 39 is to fixedly connected with frame 21, between frame 39 crown centers and the fixed platform 15 central shaft 13 is housed, and two ends are fixed with it respectively, and central shaft 13 can not be rotated.
At accompanying drawing 1, accompanying drawing 2, in the polar group welder of battery shown in accompanying drawing 4 and the accompanying drawing 5, turntable 20 is equipped with fixedly collating unit of cover loading and unloading respectively at each operation place of circumference. and described loading and unloading fixedly collating unit are by two clamping plate according to utmost point group customization, be right template 25 and left template 26, back of the body locating piece 41, template deciliter executive item 1 and active grab 2 are formed. and template deciliter executive item 1 is one and is fixed on the executing agency that can separate or close up on the turntable 20, as the gas pawl. right template 25 and left template 26 are separately fixed at the both sides of template deciliter executive item 1, with template deciliter executive item 1 separately or close up formation the lug location and the arrangement of storage battery utmost point group loading and unloading and each grid is fixed to the desired position. active grab 2 is clamping tools fast easily, be fixed on the turntable 20,, be convenient to two templates and close up the storage battery utmost point auxiliary function that clamps of all rising with back of the body locating piece 41.
In the polar group welder of battery shown in accompanying drawing 2 and the accompanying drawing 3, described mill lug device is made up of lead discharging dirt pipe 28, wire wheel 29, polishing wheel cover 30, motor 32, belt 33, belt pulley 34, polishing wheel transmission device 35.Motor 32 is installed on the fixed platform 15, by a pair of belt pulley 34 and belt 33 transmissions, pass to and be fixed on the fixed platform 15 on 35 of the polishing wheel transmission devices, drive wire wheel 29 high speed rotating on the axle, polishing wheel cover 30 and the lead discharging dirt pipe 28 of collecting lead dust are housed on wire wheel 29 excircles.
In the polar group welder of battery shown in accompanying drawing 1, accompanying drawing 2 and the accompanying drawing 6, described clamping is made up of a rotational structure, the matched moulds cylinder that moves up and down, cope match-plate pattern 27.Described rotational structure is made up of the fixed gear 23, travelling gear 22 rotary electric machines 14, cursor 17 and the alignment sensor 16 that are fixed on the central shaft 13, drive the rotation of travelling gear 22 by rotary electric machine 14, and pass through alignment sensor 16 control rotational angles.The described matched moulds cylinder that moves up and down is made up of the matched moulds cylinder 18 and the template fixed block 19 that are fixed on the rotational structure.Cope match-plate pattern 27 is adsorbed on by modes such as vacuum cup or magnetic force on the template fixed block 19 of matched moulds cylinder 18 ends, and cope match-plate pattern 27 forwards the back, position to and moves downward with matched moulds cylinder 18, finishes with right template 25 and left template 26 matched moulds and forms welding pool 40.When artificial matched moulds, rotational structure, the matched moulds cylinder that moves up and down can.
In the polar group welder of battery shown in accompanying drawing 1 and the accompanying drawing 2, described anodal weld zone is made up of structures such as sending lead welding wire device, flame welding gun 5, travelling carriage and lifting arm.The described lead welding wire device that send is the conveying of being finished lead welding wire by wire feeding motor 37, wire feed rolls 3, contact roller 4, guide pad 7; Described flame welding gun 5 is the welding guns that have acetylene (or coal gas) pipe, oxygen hose, control valve by, and pipeline can be joined electromagnetic valve in addition, can control size, the Kai Heguan of flame; Described travelling carriage is made up of motor reducer 8, line slideway 9, slide plate 6, slide plate 6 is fixed on the motor reducer 8, send lead welding wire device and flame welding gun 5 to be fixed on the slide plate 6 simultaneously, when motor reducer 8 is mobile on line slideway 9, slide plate 6, send lead welding wire device and flame welding gun 5 also all to follow to move.
In the polar group welder of battery shown in accompanying drawing 1 and the accompanying drawing 2, described negative pole weld zone send lead welding wire device and structures such as flame welding gun 5, travelling carriage and lifting arm to form (concrete structure is with anodal weld zone) by band.Described lifting arm is to be enclosed within transverse arm 12 on the central shaft 13 of turntable 20 centers tops by an end, and lift cylinder 10 that moves up and down and trailing arm 36 are formed.In order to reduce cost, the positive and negative electrode weld zone can be fixed on the two ends of two trailing arms 36 under the transverse arm 12 in the same lifting arm.
In the polar group welder of battery shown in the accompanying drawing 3, described cooling device is the cooling tube 31 that pressure is arranged in, other adds magnetic valve and forms, and can pass through air, liquid or gas-liquid spraying cooling in the cooling tube 31, the working time of solenoid control cooling tube (not drawing among the magnetic valve figure).
In the polar group welder of battery shown in accompanying drawing 1 and the accompanying drawing 3, described hood 38 has the protective cover that can collect lead fume by covering in the workbench top, and hood 38 tops are provided with dust shield and collect mouth 11, reach the effect of centralized collection lead fume.

Claims (7)

1. polar group welder of battery, entire machine by continuous productive process platform, loading and unloading fixedly collating unit, grind lug device, clamping, anodal weld zone, negative pole weld zone, cooling device, hood 38 and form.
2. polar group welder of battery according to claim 1 after it is characterized in that on the continuous productive process platform of polar group welder of battery each loading and unloading fixedly collating unit moving a certain distance, forwards the assigned address of next process to by location structure 24.
3. polar group welder of battery according to claim 1 is characterized in that the loading and unloading of polar group welder of battery fixedly have two right template 25 and left templates 26 according to utmost point group customization in the collating unit, can separate and close up.
4. polar group welder of battery according to claim 1 is characterized in that being equipped with in the mill lug device of polar group welder of battery high speed rotating wire wheel 29 and polishing wheel cover 30.
5. polar group welder of battery according to claim 1 is characterized in that the clamping of polar group welder of battery is formed welding pool 40 by cope match-plate pattern 27 and right template 25 and left template 26 matched moulds.
6. polar group welder of battery according to claim 1 is characterized in that sending lead welding wire device, flame welding gun 5, travelling carriage in just (or negative) weld zone of polar group welder of battery; The described lead welding wire device that send comprises wire feeding motor 37, wire feed rolls 3, contact roller 4, guide pad 7; Described flame welding gun 5 is to have acetylene (or coal gas) pipe, oxygen hose, control valve welding gun by one, and pipeline can be joined electromagnetic valve in addition; Described travelling carriage comprises motor reducer 8, line slideway 9, slide plate 6.
7. polar group welder of battery according to claim 1, the cooling device that it is characterized in that polar group welder of battery are the cooling tubes 31 that pressure is arranged in, and be interior by air or liquid, also can be gas-liquid spraying cooling.
CN200910154185A 2009-11-10 2009-11-10 Polar group welder of battery Expired - Fee Related CN101704150B (en)

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Application Number Priority Date Filing Date Title
CN200910154185A CN101704150B (en) 2009-11-10 2009-11-10 Polar group welder of battery

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Application Number Priority Date Filing Date Title
CN200910154185A CN101704150B (en) 2009-11-10 2009-11-10 Polar group welder of battery

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CN101704150B CN101704150B (en) 2012-10-17

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102091895A (en) * 2011-01-11 2011-06-15 长兴欧德申机械有限公司 Automatic casting and welding machine front-end auxiliary equipment
CN102615372A (en) * 2012-04-10 2012-08-01 昆山迈致治具科技有限公司 Clamping head for automatic soldering machine
CN103028808A (en) * 2013-01-14 2013-04-10 宁波海湖蓄电池有限公司 Automatic connection machine for storage battery
CN104043889A (en) * 2014-06-12 2014-09-17 龙泉市恒丰汽车空调配件有限公司 Vehicle air conditioner accessory welding unit
CN104551331A (en) * 2014-12-11 2015-04-29 张涛 Lead acid battery polar group welding machine
CN105057906A (en) * 2015-08-21 2015-11-18 长兴精盛液压机械有限公司 Automatic plate group welding machine for storage battery
CN107538750A (en) * 2017-10-27 2018-01-05 胡武平 A kind of plastic conduit welding device
CN107717171A (en) * 2017-10-12 2018-02-23 新昌县科创自动化设备有限公司 A kind of straight line flame welding machine and its welding method
CN109378481A (en) * 2018-08-30 2019-02-22 广州倬粤动力新能源有限公司 Grid connect with tab and uses production method

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4198736A (en) * 1975-10-02 1980-04-22 General Battery Corporation Automated burnishing apparatus and method for burnishing the terminal posts of lead-acid batteries
JP2001185121A (en) * 1999-12-28 2001-07-06 Matsushita Electric Ind Co Ltd Welding device for interconnector of lead acid battery
JP4547854B2 (en) * 2002-10-24 2010-09-22 パナソニック株式会社 Terminal welding method for lead acid battery
CN1202585C (en) * 2003-02-12 2005-05-18 温海泉 Pole group welder for accumulator
CN200998765Y (en) * 2007-06-25 2008-01-02 陈义忠 Computer full-automatic casting-welding machine
CN201287252Y (en) * 2008-10-24 2009-08-12 江苏华富控股集团有限公司 Medium-density accumulator welding machine

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102091895A (en) * 2011-01-11 2011-06-15 长兴欧德申机械有限公司 Automatic casting and welding machine front-end auxiliary equipment
CN102091895B (en) * 2011-01-11 2012-10-17 长兴欧德申机械有限公司 Automatic casting and welding machine front-end auxiliary equipment
CN102615372A (en) * 2012-04-10 2012-08-01 昆山迈致治具科技有限公司 Clamping head for automatic soldering machine
CN103028808A (en) * 2013-01-14 2013-04-10 宁波海湖蓄电池有限公司 Automatic connection machine for storage battery
CN104043889A (en) * 2014-06-12 2014-09-17 龙泉市恒丰汽车空调配件有限公司 Vehicle air conditioner accessory welding unit
CN104043889B (en) * 2014-06-12 2016-05-04 龙泉市恒丰汽车空调配件有限公司 A kind of automobile air conditioner accessories bonding machine
CN104827158A (en) * 2014-12-11 2015-08-12 张涛 Horizontal conveying apparatus for lead-acid cell plate group welding machine
CN104551331A (en) * 2014-12-11 2015-04-29 张涛 Lead acid battery polar group welding machine
CN105057906A (en) * 2015-08-21 2015-11-18 长兴精盛液压机械有限公司 Automatic plate group welding machine for storage battery
CN105057906B (en) * 2015-08-21 2017-07-07 浙江创为智能装备股份有限公司 A kind of accumulator pole group automatic welding machine
CN107717171A (en) * 2017-10-12 2018-02-23 新昌县科创自动化设备有限公司 A kind of straight line flame welding machine and its welding method
CN107717171B (en) * 2017-10-12 2019-09-06 新昌县科创自动化设备有限公司 A kind of straight line flame welding machine and its welding method
CN107538750A (en) * 2017-10-27 2018-01-05 胡武平 A kind of plastic conduit welding device
CN109378481A (en) * 2018-08-30 2019-02-22 广州倬粤动力新能源有限公司 Grid connect with tab and uses production method

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