CN200998765Y - Computer full-automatic casting-welding machine - Google Patents

Computer full-automatic casting-welding machine Download PDF

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Publication number
CN200998765Y
CN200998765Y CNU2007200074335U CN200720007433U CN200998765Y CN 200998765 Y CN200998765 Y CN 200998765Y CN U2007200074335 U CNU2007200074335 U CN U2007200074335U CN 200720007433 U CN200720007433 U CN 200720007433U CN 200998765 Y CN200998765 Y CN 200998765Y
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China
Prior art keywords
frame
cast
weldmould
cylinder
base plate
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Expired - Lifetime
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CNU2007200074335U
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Chinese (zh)
Inventor
陈义忠
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Zhejiang Haiyue Automation Machinery Co Ltd
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陈义忠
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Abstract

The utility model discloses a computer full auto cast welding machine, which comprises a frame, a lower die, a cheek pattern, a top part, a lead smelting furnace, which is characterized in that: the lead smelting furnace for smelting lead is arranged under the frame, the lower die is arranged under the frame, which comprises a cast welding mould, a cooling tube system and a cast welding mould pneumatic lifting device. The cast welding mould can pass through the cooling tube system to cool and is controlled by the cast welding mould pneumatic lifting device to move up and forth; the cheek pattern comprises a rundown groove punch and a pneumatic driving and reversing mechanism, the punch of the rundown groove punch makes a pole class enter into a pole class groove in a battery box and moves back and forth by the pneumatic lifting device; the top part comprises a fixing frame, a clamping battery groove device and a top part mould pneumatic lifting device, a pole class collating device and the battery box are positioned on the fixing frame, the battery box can be clamped or loosen by a clamping battery groove device, the fixing frame uses the lifting cylinder of the top part mould pneumatic lifting device to control lifting. The utility model has the characters of occupying small space, simple structure and automation of high degree.

Description

The full-automatic cast welding machine of computer
Affiliated technical field:
The utility model belongs to lead-acid battery and makes the field, relates in particular to the full-automatic cast welding machine of a kind of computer.
Background technology:
Existing patent " orthoscopic cast welding machine; the patent No. is 200520089999.8 ", it comprises conveyer chain, casting flux bath, brush, cast welding machine, lead pan and plumbous pump, it is characterized in that casting flux bath, the cast welding machine connects by conveyer chain successively, conveyer chain is the groove shape, and the casting flux bath is arranged on the below of groove.Owing to be linear type structure, thus volume big, take up space.
Summary of the invention:
The purpose of this utility model is to provide a kind of simple in structure and few full-automatic cast welding machine of computer in occupation of land space.
The purpose of this utility model is achieved in that the full-automatic cast welding machine of described computer, comprises frame, counterdie, middle mould, patrix, lead melting furnace and electric control box, and its design feature is that described frame below is provided with the lead melting furnace that molten lead is used; 1) described counterdie is located at the bottom of frame, comprise cast-weldmould, cooling pipe system and cast-weldmould Pneumatic power elevator apparatus, A) be provided with the busbar channel that bus-bar number and shape with battery are complementary above the cast-weldmould, be provided with cooling chamber in the cast-weldmould below busbar channel; B) cooling pipe system comprises water and/or source of the gas, influent gas pipeline and goes out water and gas conduit, and cooling chamber one side in the cast-weldmould of influent gas pipeline below busbar channel connects feeding, and cooling chamber is connected with out water and gas conduit; C) cast-weldmould Pneumatic power elevator apparatus comprises bracing frame and cylinder, and cast-weldmould is fixed on the bracing frame, and bracing frame connects cylinder that frame is provided with and moves up and down by the cylinder that frame is provided with; 2) mould in described includes geosynclinal convex mould and pneumatic driving and reversing mechanism, A) describedly go into the geosynclinal convex mould and comprise punch and punch base plate, punch erect and the solid punch base plate on, its arrangement mode is corresponding with the busbar channel of cast-weldmould with the position; B) pneumatic driving and reversing mechanism comprises the advance and retreat cylinder, and the advance and retreat cylinder is contained on the crosswise fixed plate of frame back, and the punch base plate is fixed on the advance and retreat cylinder axis front end, and the punch base plate can seesaw by the advance and retreat cylinder; 3) patrix, comprise fixed frame, clamp battery case device and patrix Pneumatic power elevator apparatus, be positioned with utmost point group collating unit and battery case on the described fixed frame, battery case is by clamping the clamping of battery case device or unclamping, and fixed frame is by the lift cylinder control lifting of patrix Pneumatic power elevator apparatus.
The purpose of this utility model also can be achieved through the following technical solutions, the full-automatic cast welding machine of described computer, its characteristics are for to have scraper plate at the punch base plate, described scraper plate, comprise scraping blade and scraping blade geometrical clamp, scraping blade is clipped on the scraping blade geometrical clamp, and the scraping blade geometrical clamp comprises clamping plate and wrench device, is connected with the punch base plate by wrench device.The full-automatic cast welding machine of described computer, its characteristics are on the cylinder axis of described cast-weldmould Pneumatic power elevator apparatus buffer unit to be housed; Describedly go in the geosynclinal convex mould buffer unit is housed; Described crosswise fixed plate is equipped with buffer unit.The full-automatic cast welding machine of described computer, its characteristics are that described fixed frame is the hollow fixed frame, its top is connected with the lift cylinder axle head head of patrix Pneumatic power elevator apparatus, two outsides are connected with the frame medial surface by guide rail about fixed frame, the inner top surface of fixed frame is equipped with and clamps the battery case device, the base plate of fixed frame is provided with the half opening that battery case can be inserted, the bottom surface of the base plate of fixed frame is provided with the suspension groove that utmost point group collating unit dual-side can snap in suspension, suspension groove is two cuboid draw-in grooves that the base plate both sides of utmost point group collating unit can be snapped at a distance of suitable distance, and the rear portion between two cuboid draw-in grooves is provided with navigation button; Load the utmost point group of battery in the groove of utmost point group collating unit; Described clamping battery case device comprises clamping cylinder and jacking block, and jacking block is contained in and clamps on the cylinder axis termination, clamps cylinder and is contained on the inner top surface of fixed frame.
Advantage of the present utility model: the utility model is owing to adopt vertical structure, with the linear type structure contrast, occupies little space, simple in structure, and adopt full-automatic computer control, with manual gas welding contrast, automaticity height, the production efficiency height is saved manually, has realized greenhouse gases CO 2Zero-emission.
Description of drawings:
Fig. 1 is the structural representation of the utmost point group collating unit of not packing into of the present utility model.
Fig. 2 is pack into the structural representation of utmost point group collating unit of the utility model.
Fig. 3 is the main TV structure schematic diagram of Fig. 2.
Fig. 4 is the backsight structural representation of Fig. 2.
Fig. 5 is the left TV structure schematic diagram of Fig. 2.
Fig. 6 is the plan structure schematic diagram of Fig. 2.
Fig. 7 is a cast-weldmould perspective view of the present utility model.
Fig. 8 is the structural representation of cast-weldmould of the present utility model.
Fig. 9 is the forward sight structural representation of Fig. 8.
Figure 10 goes into geosynclinal convex mould perspective view for of the present utility model.
Figure 11 is the main TV structure schematic diagram of Figure 10.
Figure 12 is a screeding device perspective view of the present utility model.
Figure 13 is the main TV structure schematic diagram of Figure 12.
Figure 14 is the left TV structure schematic diagram of Figure 12.
Figure 15 is the perspective view of the utmost point of the present utility model group collating unit.
Figure 16 is the main TV structure schematic diagram of Figure 15.
Figure 17 is the following TV structure schematic diagram of Figure 16.
Among the figure: frame 1, counterdie 2, cast-weldmould 21, busbar channel 22, bracing frame 23, slide plate 24, cylinder 25, guide pillar 26, middle mould 3, punch 31, punch base plate 32, advance and retreat cylinder 33, crosswise fixed plate 34, horizontal line slideway 35, scraping blade geometrical clamp 36, clamping plate 37, wrench device 38, scraping blade 39, patrix 4, fixed frame 41, guide rail 42, half opening 43, suspension groove 44, utmost point group collating unit 45 clamps cylinder 46, jacking block 47, the groove 48 of utmost point group collating unit, lift cylinder 49, lead melting furnace 5, electric control box 6.
The specific embodiment:
Below in conjunction with accompanying drawing and example structure of the present utility model and operation principle and the course of work are elaborated:
As Fig. 1, Fig. 2 and shown in Figure 3, the utility model comprises frame 1, counterdie 2, middle mould 3, patrix 4, lead melting furnace 5 and electric control box 6, and its design feature is that described frame 1 below is provided with the lead melting furnace 5 that molten lead is used; 1) described counterdie 2 is located at the bottom of frame 1, comprise cast-weldmould 21, cooling pipe system (figure does not draw) and cast-weldmould Pneumatic power elevator apparatus, A) cast-weldmould 21 is block iron plate, face is provided with the busbar channel 22 that bus-bar number and shape with battery are complementary onboard, the cylindrical groove that concrete shape can be the band tapering adds trapezoidal rectangular slot, be provided with cooling chamber in the cast-weldmould below busbar channel, the cooling chamber shape can be complementary with the busbar channel shape above it, general cast-weldmould 21 is positioned at lead melting furnace 5 tops, and can immerse in the lead melting furnace 5; B) cooling pipe system (figure does not draw), comprise water and/or source of the gas, influent gas pipeline and go out water and gas conduit, cooling chamber one side in the cast-weldmould of influent gas pipeline below busbar channel connects feeding, cooling chamber is connected with out water and gas conduit, the water of water and/or source of the gas and/or gas enter cooling chamber from the influent gas pipeline, carry out discharging from going out water and gas conduit after the heat exchange, thereby allow the interior bus-bar of busbar channel cool off fast, reach the purpose of the demoulding as early as possible, independent water or air cooling but effect do not have the both to make good use of, but available yet; C) cast-weldmould Pneumatic power elevator apparatus, cast-weldmould 21 is fixed on the bracing frame 23, bracing frame can be concave character type, bracing frame 23 both sides connect slide plate 24, slide plate 24 is enclosed within the guide pillar 24 that is fixed in frame 1 side and can moves up and down along guide pillar, each side is fixed with cylinder 25 in frame 1, and the cylinder axis of both sides is connected on the slide plate 24 of bracing frame respective side, buffer unit such as buffer spring etc. also are housed on the cylinder axis, and cylinder axis moves up and down bracing frame by promoting slide plate; 2) described middle mould 3, include geosynclinal convex mould and pneumatic driving and reversing mechanism, also can comprise scraper plate, A) describedly go into the geosynclinal convex mould and comprise punch 31 and punch base plate 32, punch is generally rectangle cuboid 31, it be erected in and solid punch base plate 32 on, its arrangement mode is corresponding with the collecting tray 22 of cast-weldmould 21 with the position, go in the geosynclinal convex mould buffer unit can be housed, buffer unit can be spring body or elastomer etc., its objective is that the protection bus-bar avoids impulsive force when contacting with punch and damage; B) pneumatic driving and reversing mechanism, comprise advance and retreat cylinder 33, advance and retreat cylinder 33 is contained on the crosswise fixed plate 34 of frame 1 back, the crosswise fixed plate can be equipped with buffer unit, punch base plate 32 is fixed on the advance and retreat cylinder axis front end, punch base plate about 32 respectively has a horizontal line slideway 35, and by seesawing of advance and retreat cylinder, pulling punch base plate 32 seesaws along two horizontal line slideways 35; C) described scraper plate, comprise scraping blade 39 and scraping blade geometrical clamp 36, scraping blade is clipped on the scraping blade geometrical clamp 36, scraping blade geometrical clamp 36 comprises clamping plate 37 and wrench device 38, by being connected of wrench device 38 and punch base plate 32, make scraper plate along with punch base plate advance and retreat move by pneumatic driving and reversing mechanism, the scraping blade of scraper plate is swung in the cast-weldmould mantle friction, reach the purpose on cleaning and cleaning cast-weldmould surface, if without the also available manual cleaning of scraper plate; 3) patrix 4, comprise fixed frame 41, clamp battery case device and patrix Pneumatic power elevator apparatus, A) described fixed frame 41 can be the hollow fixed frame, its top is connected with the axle head head of the lift cylinder 49 of patrix Pneumatic power elevator apparatus, two outsides are connected with frame 1 medial surface by guide rail 42 about fixed frame, the inner top surface of fixed frame is equipped with and clamps the battery case device, the base plate of fixed frame is provided with the half opening 43 that battery case can be inserted, the bottom surface of the base plate of fixed frame is provided with the suspension groove 44 that utmost point group collating unit 45 dual-sides can snap in suspension, the trough body structure of suspension groove specifically can be two cuboid draw-in grooves that the base plate both sides of utmost point group collating unit can be snapped at a distance of suitable distance, rear portion between two cuboid draw-in grooves can be provided with navigation button, suitable in order to make utmost point group collating unit snap in cuboid draw-in groove position, avoid excessive or not in place; The utility model can be loaded the utmost point groups of batteries with having commercially available utmost point group collating unit now in the groove 48 of utmost point group collating unit 45; B) clamp the battery case device and comprise clamping cylinder 46 and jacking block 47, jacking block 47 is contained in and clamps on the cylinder axis termination, clamping cylinder 46 is contained on the inner top surface of fixed frame, clamp battery case battery case is cooperated with the utmost point group of utmost point group collating unit by the flexible jacking block that reaches of the axle head head that clamps cylinder, or the purpose of jacking block disengaging battery case; 4) electric control box 6, the technology that electric part can be realized for those skilled in the art in it, and available relay circuit control or single chip circuit control can realize manual or automatic operating function.
Concrete workflow is: to be operating as the example explanation automatically; the battery case and the utmost point group collating unit 45 of the respective battery of on the base plate of fixed frame 41, packing into earlier; the utmost point group of utmost point group collating unit 45 internal batteries; and the cast-weldmould 21 of respective battery is fixed on the bracing frame 23; corresponding punch 31 is fixed on the punch base plate 32; back power supply energising finishes; the real-time clock (RTC) timing; lead melting furnace 5 does not heat when not at operation interval; and lead melting furnace heating when operation interval; heating is melted fully until lead; when reaching the lower limit operating temperature, the lead melting furnace temperature do not work; when reaching the lower limit operating temperature; press starting switch; clamp the work of battery case device and clamp battery case; counterdie 2 rises in lead melting furnace; when cast-weldmould puts in place; the scraper plate of middle mould 3 cast-weldmould surface to counterdie 2 under pneumatic driving and reversing mechanism effect is cleaned and cleaning; the cleaning number of times can be set; after reaching cleaning; the scraper plate return; patrix decline makes the lug of the utmost point group of utmost point group collating unit carry out cast welding with the corresponding contact of busbar channel of cast-weldmould; the cast welding timing, the time, cooling available gas cooling or liquid cools or gas-liquid mixture cooling all could to cooling; but the air-water mixture cooling effect is preferable; generally be that first water flowing is ventilated during cooling again, and pick up counting that the time arrives; cut off the water earlier and stop the supple of gas or steam again; counterdie falls with the patrix liter and carries out the demoulding then, and patrix is got back to upper limit site, middle mould go into the geosynclinal convex mould forward shift-in to the prosodetic site; patrix descends; timing, punch enter in the interior utmost point group groove of battery case utmost point group, and the time arrives; patrix rises to upper limit site; middle mould retreats, and clamps battery case device return, can take out the battery case of the utmost point group of having gone into groove.
In machine works, any link all can be pressed emergency stop switch, and machine is quit work.Screw out emergency stop switch, machine just resets to holding state.
The also available manual operation of any action of above-mentioned auto-action of the present utility model is finished.

Claims (4)

1, the full-automatic cast welding machine of a kind of computer comprises frame (1), counterdie (2), middle mould (3), patrix (4), lead melting furnace (5) and electric control box (6), it is characterized in that described frame (1) below is provided with the lead melting furnace (5) that molten lead is used; 1) described counterdie (2) is located at the bottom of frame (1), comprise cast-weldmould (21), cooling pipe system and cast-weldmould Pneumatic power elevator apparatus, A) be provided with the busbar channel (22) that bus-bar number and shape with battery are complementary above the cast-weldmould (21), be provided with cooling chamber in the cast-weldmould below busbar channel; B) cooling pipe system comprises water and/or source of the gas, influent gas pipeline and goes out water and gas conduit, and cooling chamber one side in the cast-weldmould of influent gas pipeline below busbar channel connects feeding, and cooling chamber is connected with out water and gas conduit; C) cast-weldmould Pneumatic power elevator apparatus, comprise bracing frame (23) and cylinder (25), cast-weldmould (21) is fixed on the bracing frame (23), and cylinder (25) that bracing frame (23) connection frame (1) is provided with and the cylinder (25) that is provided with by frame (1) move up and down; 2) described middle mould (3), include geosynclinal convex mould and pneumatic driving and reversing mechanism, A) describedly go into the geosynclinal convex mould and comprise punch (31) and punch base plate (32), punch erect and solid punch base plate (32) on, its arrangement mode is corresponding with the busbar channel (22) of cast-weldmould (21) with the position; B) pneumatic driving and reversing mechanism comprises advance and retreat cylinder (33), and advance and retreat cylinders (33) are contained on the crosswise fixed plate (34) of frame (1) back, and punch base plate (32) is fixed on the advance and retreat cylinder axis front end, and punch base plate (32) can seesaw by the advance and retreat cylinder; 3) patrix (4), comprise fixed frame (41), clamp battery case device and patrix Pneumatic power elevator apparatus, be positioned with utmost point group collating unit (45) and battery case on the described fixed frame (41), battery case is by clamping the clamping of battery case device or unclamping, and fixed frame (41) is by the lift cylinder control lifting of patrix Pneumatic power elevator apparatus.
2, the full-automatic cast welding machine of computer according to claim 1, it is characterized in that having scraper plate at punch base plate (32), described scraper plate, comprise scraping blade (39) and scraping blade geometrical clamp (36), scraping blade is clipped on the scraping blade geometrical clamp (36), scraping blade geometrical clamp (36) comprises clamping plate (37) and wrench device (38), is connected with punch base plate (32) by wrench device (38).
3, the full-automatic cast welding machine of computer according to claim 1 and 2 is characterized in that on the cylinder axis of described cast-weldmould Pneumatic power elevator apparatus buffer unit being housed; Describedly go in the geosynclinal convex mould buffer unit is housed; Described crosswise fixed plate is equipped with buffer unit.
4, the full-automatic cast welding machine of computer according to claim 1 and 2, it is characterized in that described fixed frame (41) is the hollow fixed frame, its top is connected with the lift cylinder axle head head of patrix Pneumatic power elevator apparatus, two outsides are connected with frame (1) medial surface by guide rail (42) about fixed frame, the inner top surface of fixed frame is equipped with and clamps the battery case device, the base plate of fixed frame is provided with half-open (43) that battery case can be inserted, the bottom surface of the base plate of fixed frame is provided with the suspension groove (44) that utmost point group collating unit (45) dual-side can snap in suspension, suspension groove is two cuboid draw-in grooves that the base plate both sides of utmost point group collating unit can be snapped at a distance of suitable distance, and the rear portion between two cuboid draw-in grooves is provided with navigation button; Load the utmost point group of battery in the groove (48) of utmost point group collating unit; Described clamping battery case device comprises clamping cylinder (46) and jacking block, and jacking block is contained in and clamps on the cylinder axis termination, clamps cylinder (46) and is contained on the inner top surface of fixed frame.
CNU2007200074335U 2007-06-25 2007-06-25 Computer full-automatic casting-welding machine Expired - Lifetime CN200998765Y (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102039397A (en) * 2011-01-11 2011-05-04 长兴欧德申机械有限公司 Storage battery pole group cast-weld machine
CN102069333A (en) * 2011-01-11 2011-05-25 长兴欧德申机械有限公司 Cooling device of storage battery polar group cast welding machine
CN102128546A (en) * 2011-04-08 2011-07-20 陈义忠 Improved structure of lead melting furnace of cast welding machine
CN102126687A (en) * 2011-04-08 2011-07-20 陈义忠 Balancing structure of lifting device for cast welding machine
CN101704150B (en) * 2009-11-10 2012-10-17 王昕勇 Polar group welder of battery
CN102779969A (en) * 2012-07-24 2012-11-14 浙江海悦自动化机械设备有限公司 Forming mechanism of bus bar of storage battery
CN103042198A (en) * 2012-11-30 2013-04-17 理士电池私人有限公司 Air cooling structure and cast-weld battery mould
CN103071781A (en) * 2013-01-11 2013-05-01 浙江欧德申自动化设备有限公司 In-mold and demolding mechanism for casting and welding storage battery
CN103084767A (en) * 2013-01-11 2013-05-08 浙江欧德申自动化设备有限公司 Storage battery cast-welder fixture locating structure
CN103100699A (en) * 2012-12-25 2013-05-15 浙江天能动力能源有限公司 Semi-automatic bus-bar cast-weld machine and bus-bar cast-weld method
CN103394670A (en) * 2013-08-01 2013-11-20 广东中商国通电子有限公司 Small dense storage battery aluminothermic welding machine
CN103612041A (en) * 2013-11-27 2014-03-05 江门市江海区佑昌自动化设备有限公司 Full-automatic welding system for assembling storage battery
WO2015123955A1 (en) * 2014-02-21 2015-08-27 浙江海悦自动化机械股份有限公司 Cast-weld die for storage battery busbar
CN104889370A (en) * 2015-06-23 2015-09-09 长兴杰盛机械制造厂 Cast welding die for busbar of storage battery
CN106392042A (en) * 2016-05-20 2017-02-15 天能电池(芜湖)有限公司 Storage battery plate grid cast welder with buffer devices
CN107919456A (en) * 2017-11-07 2018-04-17 肇庆中特能科技投资有限公司 A kind of accumulator terminal automatic cast welding device and method

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101704150B (en) * 2009-11-10 2012-10-17 王昕勇 Polar group welder of battery
CN102039397A (en) * 2011-01-11 2011-05-04 长兴欧德申机械有限公司 Storage battery pole group cast-weld machine
CN102069333A (en) * 2011-01-11 2011-05-25 长兴欧德申机械有限公司 Cooling device of storage battery polar group cast welding machine
CN102039397B (en) * 2011-01-11 2012-07-18 长兴欧德申机械有限公司 Storage battery pole group cast-weld machine
CN102128546A (en) * 2011-04-08 2011-07-20 陈义忠 Improved structure of lead melting furnace of cast welding machine
CN102126687A (en) * 2011-04-08 2011-07-20 陈义忠 Balancing structure of lifting device for cast welding machine
CN102779969A (en) * 2012-07-24 2012-11-14 浙江海悦自动化机械设备有限公司 Forming mechanism of bus bar of storage battery
CN102779969B (en) * 2012-07-24 2014-10-08 浙江海悦自动化机械股份有限公司 Forming mechanism of bus bar of storage battery
CN103042198A (en) * 2012-11-30 2013-04-17 理士电池私人有限公司 Air cooling structure and cast-weld battery mould
CN103042198B (en) * 2012-11-30 2016-04-06 理士电池私人有限公司 A kind of air-cooled structure and cast-weld batteries mould
CN103100699A (en) * 2012-12-25 2013-05-15 浙江天能动力能源有限公司 Semi-automatic bus-bar cast-weld machine and bus-bar cast-weld method
CN103100699B (en) * 2012-12-25 2014-08-20 浙江天能动力能源有限公司 Semi-automatic bus-bar cast-weld machine and bus-bar cast-weld method
CN103084767A (en) * 2013-01-11 2013-05-08 浙江欧德申自动化设备有限公司 Storage battery cast-welder fixture locating structure
CN103071781A (en) * 2013-01-11 2013-05-01 浙江欧德申自动化设备有限公司 In-mold and demolding mechanism for casting and welding storage battery
CN103394670A (en) * 2013-08-01 2013-11-20 广东中商国通电子有限公司 Small dense storage battery aluminothermic welding machine
CN103612041A (en) * 2013-11-27 2014-03-05 江门市江海区佑昌自动化设备有限公司 Full-automatic welding system for assembling storage battery
WO2015123955A1 (en) * 2014-02-21 2015-08-27 浙江海悦自动化机械股份有限公司 Cast-weld die for storage battery busbar
CN104889370A (en) * 2015-06-23 2015-09-09 长兴杰盛机械制造厂 Cast welding die for busbar of storage battery
CN106392042A (en) * 2016-05-20 2017-02-15 天能电池(芜湖)有限公司 Storage battery plate grid cast welder with buffer devices
CN107919456A (en) * 2017-11-07 2018-04-17 肇庆中特能科技投资有限公司 A kind of accumulator terminal automatic cast welding device and method

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