CN208127356U - One kind entering shell apparatus for bending and lead-acid accumulator cast welding machine - Google Patents

One kind entering shell apparatus for bending and lead-acid accumulator cast welding machine Download PDF

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Publication number
CN208127356U
CN208127356U CN201820565829.XU CN201820565829U CN208127356U CN 208127356 U CN208127356 U CN 208127356U CN 201820565829 U CN201820565829 U CN 201820565829U CN 208127356 U CN208127356 U CN 208127356U
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China
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lead
acid accumulator
workbench
cast welding
bending
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CN201820565829.XU
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Chinese (zh)
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郑圣泉
黎派龙
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ZHUZHOU YINGDING AUTOMATION EQUIPMENT TECHNOLOGY Co Ltd
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ZHUZHOU YINGDING AUTOMATION EQUIPMENT TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses one kind to enter shell apparatus for bending and lead-acid accumulator cast welding machine, wherein entering shell apparatus for bending includes the jacking block mechanism that workbench bottom is arranged in, the support plate being arranged at the top of workbench and the top flap mechanism for being arranged at the top of workbench and being located at support plate top position;It is provided with opening one in the middle part of support plate, horizontal baffle mechanism is additionally provided on the supporting plate, opening two is provided on workbench;Horizontal baffle is inserted into the position between bridge weldering and pole group, so that horizontal baffle is contacted with pole faciation, to which lead-acid accumulator is upside down on horizontal baffle, the jacking block for controlling jacking block mechanism again, which is moved up, to be in contact after opening two and opening one with busbar connector, it is moved up together by the drive lead-acid accumulator that continues to move up of jacking block, during moving up, it is in contact by bridge weldering and horizontal baffle and is in contact by battery case and top flap, so that bridge is welded bending and pushes into pole group in battery case.

Description

One kind entering shell apparatus for bending and lead-acid accumulator cast welding machine
Technical field
The utility model relates to a kind of component of lead-acid accumulator cast-weld equipment and lead-acid accumulator cast-weld equipments, especially relate to And one kind enters shell apparatus for bending and lead-acid accumulator cast welding machine.
Background technique
Nearly ten years with the rapid growth of new-energy automobile and renewable energy energy storage demand, China's lead-acid accumulator is produced Amount and export amount are increased with every year about 20% speed, are ranked first place in starting, energy storage, power battery, total amount is about 1.5 Hundred million KVA.H/.Relative to other batteries, lead-acid accumulator mainly has following advantage:1), realize industrialization production time longest, Technology is most mature, and performance is stable, reliable, safe, and application field is wide;2), production cost it is minimum, only lithium battery and Ni-H cell 1/3 or so;3), regeneration and resources reserve it is with the obvious advantage.Therefore, lead-acid accumulator will rise within 20 years futures The application fields such as dynamic, energy storage, power occupy dominant position.
In lead-acid accumulator manufacturing process, cast welding is a vital procedure in lead-acid accumulator manufacturing process. In the cast welding method of existing lead-acid accumulator, two ways is generallyd use:
First way is that busbar connector mold is immersed in the lead liquid of lead furnace, so that the type chamber on busbar connector mold is saturated with lead Then liquid takes out Bus bar mould from lead furnace, then the battery back box equipped with multiple pole groups is tipped upside down on busbar connector mold, makes Carries out cast welding in the lead liquid of the tab insertion busbar connector mold upper impression of multiple poles group, then after being cooled down to busbar connector mold Battery back box is taken out from busbar connector mold, this mode can guarantee that busbar connector mold temperature is identical as lead liquid temperature, cast welding Temperature is uniform and stable, and cast welding effect is good.
For first way, applicant has applied for a patent of invention, i.e. Publication No. on July 11st, 2017 CN107127321A, publication date are on September 5th, 2017, entitled " a kind of lead-acid accumulator cast welding device and its cast welding side The application for a patent for invention of method ", it discloses a kind of lead-acid accumulator cast welding devices comprising the lift rail above lead furnace is arranged in Road, the workbench that lead furnace side is arranged in are arranged trapped orbit on the table and are arranged on the table and are located at and fix Water spraying mechanism at track, busbar connector mold is slidably arranged on trapped orbit and fluctuating orbit and busbar connector mold can be in fixation Move back and forth between track and fluctuating orbit, be provided with lifting supporting plate on the table and positioned at the top position of trapped orbit, Battery back box back-off equipped with multiple pole groups is fixed in lifting supporting plate;Busbar connector mold is driven to immerse lead furnace by fluctuating orbit In carry out leaching lead after, busbar connector mold is moved on trapped orbit, the tab for driving multiple poles group is moved down using lifting supporting plate It is inserted into the lead liquid of busbar connector mold upper impression and carries out cast welding.
The second way is to inject lead liquid in the type chamber of busbar connector mold, then the battery back box with multiple poles groups is fallen It is buckled on busbar connector mold and carries out cast welding, then busbar connector is subjected to demoulding taking-up by thimble cooperation after the mold is cooled.This side The non-uniform temperature of busbar connector mold in formula, cast-on lead liquid temperature is inadequate, can welding effect is affected.
As shown in Figure 1, lead-acid accumulator includes battery case 1, the multiple poles being arranged in inside battery case 1 group 2 and connection pole The busbar connector 3 of group 2, it is vertical in busbar connector 3 to be provided with bridge weldering 311.
In order to form the busbar connector for having the weldering of vertical bridge, as shown in Fig. 2, some technique is to first pass through cast welding to form level Bridge weldering 311 and busbar connector 3, then horizontal bridge is welded into 311 bendings, to form the busbar connector with vertical bridge weldering 311 3.In the prior art, bending is carried out usually by the way of artificial, but has both been increased by the way of artificial bending The working strength of operator, and cannot be guaranteed the quality of bending, thus it cannot be guaranteed that the quality of product.
In addition, as shown in figure 3, multiple pole groups 2 are not completely inserted into battery case 1, i.e., multiple poles after carrying out cast welding One end of group 2 exposes to the open end of battery case 1, at this moment, it is necessary to multiple pole groups 2 are completely inserted into electricity in generating process In pond shell 1.It but in the prior art, is mostly also to be completed by way of manual, this reduces production efficiencys.
By retrieval, same as the present application or similar patent document is not found temporarily.
To sum up, a kind of tooling and the cast welding machine comprising the tooling how are designed, makes it after lead-acid accumulator cast welding, can be incited somebody to action Bridge weldering bending process and pole group enter shell process and are fused together completion, to improve production efficiency, reduce the work of operator Intensity and it can guarantee that product quality is technical problem urgently to be solved.
Utility model content
Technical problem to be solved in the utility model is in view of the deficiencies in the prior art, to provide one kind and enter shell folding Bridge can be welded bending process and pole group enters shell work by bending apparatus and lead-acid accumulator cast welding machine after lead-acid accumulator cast welding Sequence is fused together completion, improves production efficiency, reduces the working strength of operator and ensure that product quality.
In order to solve the above technical problems, technical solution adopted in the utility model is:One kind entering shell apparatus for bending, packet It includes the jacking block mechanism that workbench bottom is set, the support plate being arranged at the top of workbench and is arranged on workbench top Top flap mechanism in portion and positioned at support plate top position;It is provided with opening one in the middle part of support plate, is also set up on the supporting plate There is horizontal baffle mechanism, opening two is provided on workbench;
Horizontal baffle in horizontal baffle mechanism is inserted into the position between the bridge weldering of lead-acid accumulator and pole group, so that Horizontal baffle is contacted with the pole faciation of lead-acid accumulator, so that lead-acid accumulator is upside down on horizontal baffle, then controls jacking block The jacking block of mechanism, which is moved up, to connect after the opening two of workbench and the opening one of support plate with the busbar connector of lead-acid accumulator Touching is moved up by continue the to move up battery case for driving lead-acid accumulator, pole group, busbar connector and the bridge weldering of jacking block, together upper During shifting, the top flap phase for being in contact with horizontal baffle and passing through battery case and top flap mechanism is welded by bridge Contact, so that bridge is welded bending and pushes into pole group in battery case.
Preferably, the horizontal baffle mechanism further includes the driving cylinder one of setting on the supporting plate, driving cylinder one Piston rod is connected with horizontal baffle, is additionally provided with guide housing on the supporting plate, and lead-acid accumulator inversion is inserted into guide housing, Lead-acid accumulator is upside down on horizontal baffle.
Preferably, at the top of the workbench on be additionally provided with side plate one and side plate two, one end of side plate one and side plate two is set It sets at the top of workbench, is respectively arranged with side guide groove one and side on the other end side of side plate one and side plate two Guide groove two, the two sides of support plate are respectively clamped into side guide groove one and side guide groove two, at the top of the workbench on be additionally provided with Cylinder two is driven, driving cylinder two is connect with support plate, and under the drive of driving cylinder two, support plate can be along one He of side guide groove Side guide groove two, return it is dynamic.
Preferably, the top flap mechanism further includes side plate three and side plate four;The setting of one end of side plate three and side plate four On at the top of the workbench, side guide groove three is respectively arranged on the other end side of side plate three and side plate four and side is led Slot four, the two sides of top flap are respectively clamped into side guide groove three and side guide groove four, are arranged on side plate three or on side plate four There is driving cylinder three, driving cylinder three is connect with top flap, and under the drive of driving cylinder three, top flap can be led along side Slot three and side guide groove four, return it is dynamic.
A kind of lead-acid accumulator cast welding machine, including workbench, the lead-acid accumulator cast welding is also disclosed in the utility model Machine further includes the cast welding agent carrying case being arranged on workbench one end, the lead-acid accumulator cast welding being arranged in the middle part of workbench Device and the basis being arranged on workbench in other end enter shell apparatus for bending as described above, on workbench and position In cast welding agent carrying case, lead-acid accumulator cast welding device and enters the top position of shell apparatus for bending and be additionally provided with for clamping plumbic acid The manipulator of battery, the manipulator can cast welding agent carrying case, lead-acid accumulator cast welding device and enter shell apparatus for bending it Between come, return it is dynamic.
Preferably, the lead-acid accumulator cast welding device includes lead furnace, the fluctuating orbit being arranged in above lead furnace and setting Trapped orbit on workbench, busbar connector mold is slidably arranged on trapped orbit and fluctuating orbit and busbar connector mold energy Move back and forth between trapped orbit and fluctuating orbit, is provided with liter on workbench and positioned at the top position of trapped orbit Supporting plate drops, and the battery case back-off equipped with multiple pole groups is fixed in lifting supporting plate;The leaching of busbar connector mold is driven by fluctuating orbit Enter after carrying out leaching lead in lead furnace, busbar connector mold is moved on trapped orbit, recycles lifting supporting plate to move down and drive multiple poles Cast welding is carried out in the lead liquid of one end insertion busbar connector mold upper impression of group.
The beneficial effects of the utility model are:The utility model drives lead-acid accumulator integrally to move up using jacking block, The resistance to be formed is welded to horizontal bridge using horizontal baffle during moving up and battery case is formed using top flap Resistance, complete bending and enter shell work.Therefore, bridge can be welded bending after lead-acid accumulator cast welding by the utility model Process and pole group enter shell process and are fused together completion, improve production efficiency, reduce the working strength of operator and guarantor Product quality is demonstrate,proved.By the way that driving cylinder one and guide housing are arranged on the supporting plate, can be inserted into convenient for the inversion of lead-acid accumulator, Precise positioning is carried out to the inversion insertion of lead-acid accumulator.The opening two of opening one and workbench in the middle part of jacking block, support plate In busbar connector vertical on the same line, in this way convenient for jacking lead-acid accumulator.Branch is driven by driving cylinder two Fagging moves back and forth between the upper discharge position of lead-acid accumulator and the feeding position of lead-acid accumulator, can be convenient for lead-acid accumulator Feeding and feeding, improve production efficiency.Drive top flap mobile by driving cylinder three, setting in this way easily facilitates lead The feeding of acid accumulator operates.Cast welding machine in the utility model is able to achieve the cast welding of lead-acid accumulator, enters shell and bending one Change is automatically brought into operation, and be further reduced the working strength of operator, is improved production efficiency.
Detailed description of the invention
Fig. 1 is the sectional perspective structural schematic diagram of lead-acid accumulator;
Fig. 2 is sectional perspective structural schematic diagram when lead-acid accumulator does not carry out into shell bending;
Fig. 3 is local main view structure figure when lead-acid accumulator does not carry out into shell bending;
Fig. 4 is the schematic perspective view for entering shell apparatus for bending in the utility model embodiment 1;
Fig. 5 is the schematic view of the front view for entering shell apparatus for bending in the utility model embodiment 1;
Fig. 6 is the left view structural representation for entering shell apparatus for bending in the utility model embodiment 1;
Fig. 7 is the principle schematic diagram one carried out to lead-acid accumulator in the utility model embodiment 1 into shell bending;
Fig. 8 is the principle schematic diagram two carried out to lead-acid accumulator in the utility model embodiment 1 into shell bending;
Fig. 9 is the principle schematic diagram three carried out to lead-acid accumulator in the utility model embodiment 1 into shell bending;
Figure 10 is the principle schematic diagram four carried out to lead-acid accumulator in the utility model embodiment 1 into shell bending;
Figure 11 is that the stereochemical structure entered after removing top flap mechanism in shell apparatus for bending of the utility model embodiment 1 is shown It is intended to;
Figure 12 is the enlarged structure schematic diagram in the portion A in Fig. 4;
Figure 13 is the schematic perspective view of lead-acid accumulator cast welding machine in the utility model embodiment 1;
Figure 14 is the schematic perspective view of manipulator in the utility model embodiment 1;
Figure 15 is the schematic view of the front view of manipulator in the utility model embodiment 1;
Figure 16 is the schematic perspective view of lead-acid accumulator cast welding device in the utility model embodiment 1;
Figure 17 is the sectional perspective structural schematic diagram being located at lifting supporting plate in Figure 16;
Figure 18 is the overlooking structure diagram of horizontal baffle mechanism in the utility model embodiment 2;
Figure 19 is that the horizontal baffle of horizontal baffle mechanism in the utility model embodiment 2 is inserted into the bridge of lead-acid accumulator Overlooking structure diagram after between weldering and pole group;
In figure:1. battery case, 2. poles group, 3. busbar connectors, the weldering of 311. bridges, 4. workbenches, 5. jacking block mechanisms, 511. jacking blocks, 512. connection frames, 513. jacking cylinders, 6. support plates, 7. top flap mechanisms, 711. top flaps, 8. horizontal baffle mechanism, 811. horizontal baffles, 8111. left horizontal baffles, 8112. right horizontal baffles, 812. driving cylinders One, 8121. left driving cylinders one, 8122. right driving cylinders one, 9. guide housings, 10. side plates one, 101. side guide grooves One, 11. side plates two, 12. driving cylinders two, 13. side plates three, 131. side guide grooves three, 14. side plates four, 15. driving gas Cylinder three, 16. cast welding agent carrying cases, 17. lead-acid accumulator cast welding devices, 18. enter shell apparatus for bending, 19. manipulators, and 20. Rack, 21. leading screw and nut mechanisms one, 22. nut seats, 23. lifting cylinders, 24. bottom plates, 25. affixed side clamping plates, 26. adjust Whole plate, 27. lateral cylinders, 28. active side clamping plates, 29. adjustment blocks, 30. adjusting holes, 31. lead furnaces, 32. fluctuating orbits, 33. trapped orbit, 34. busbar connector molds, 35. lifting supporting plates, 36. lifting supporting plate cylinders, 37. openings three, 38. is fixed Fixture block, 39. fixture block cylinders, 40. movable clip blocks, 41. leading screw and nut mechanisms two, the 42. opening gaps one, L1. one, between L2. Gap two.
Specific embodiment
Further details of elaboration is done to the technical solution of the utility model in the following with reference to the drawings and specific embodiments.
Embodiment 1:As shown in Figures 4 to 6, one kind entering shell apparatus for bending, the jacking block including 4 bottom of workbench is arranged in Mechanism 5, the support plate 6 being arranged on 4 top of workbench and setting above and are located above support plate 6 at the top of workbench 4 The top flap mechanism 7 of position;Opening one is provided in the middle part of support plate 6(It is not shown in the figure), level is additionally provided in support plate 6 Baffle mechanism 8 is provided with opening two on workbench 4(It is not shown in the figure);
It is as follows that the bending of the present embodiment enters shell principle:As shown in Figure 7 to 10, the horizontal baffle in horizontal baffle mechanism 8 811 are inserted into the position between the bridge weldering 311 of lead-acid accumulator and pole group 2, so that horizontal baffle 811 and lead-acid accumulator Pole group 2 is in contact, so that lead-acid accumulator is upside down on horizontal baffle 811, then controls the jacking block 511 of jacking block mechanism 5 and moves up It is in contact after the opening two of workbench 4 and the opening one of support plate 6 with the busbar connector 3 of lead-acid accumulator, passes through jacking block 511 continue the to move up battery case 1 for driving lead-acid accumulator, pole group 2, busbar connector 3 and bridge weldering 311 moves up together, is moving up During, pass through bridge weldering 311 and the top that is in contact and passes through battery case 1 and top flap mechanism 7 of horizontal baffle 811 Baffle 711 is in contact, so that bridge is welded 311 bendings and pushes into pole group 2 in battery case 1.
As shown in fig. 7, the bridge weldering 311 of lead-acid accumulator and pole group expose between one end of battery case after cast welding It is there are one L1 of gap, horizontal baffle 811 can be just inserted into one L1 of gap, as shown in figure 8, working as horizontal baffle Be after 811 are inserted into one L1 of gap, before jacking block 511 does not jack, between the bottom and top flap 711 of battery case 1 there are Two L2's of gap.As shown in figure 9, jacking block 511 when jacking is contacted with busbar connector 3, without being contacted with the bridge of busbar connector 3 weldering 311, When jacking block 511 jacks busbar connector 3, battery case 1, pole group 2, busbar connector 3 and the bridge weldering 311 of lead-acid accumulator will drive together It moves up, during moving up, bridge weldering 311 and horizontal baffle 811 can be in contact, and battery case 1 and top flap 711 also can phases Contact, still, due to horizontal baffle 811 and top flap 711 be on vertical it is fixed, jacking block 511 after It is continuous to move up under drive, horizontal bridge weldering 311 can be bent by the resistance of bridge weldering 311 using horizontal baffle 811 vertical Bridge weldering 311, while the pole for exposing to battery case 1 group 2 is fully pressed by the resistance of battery case 1 using top flap 711 In battery case 1, to complete bending and enter shell work.
The present embodiment drives lead-acid accumulator integrally to move up by said structure design, using jacking block, in the process moved up The middle resistance for welding the resistance to be formed to horizontal bridge using horizontal baffle and being formed using top flap to battery case, is completed Bending and enter shell work.Therefore, bridge can be welded bending process and pole group enters shell by the present embodiment after lead-acid accumulator cast welding Process is fused together completion, improves production efficiency, reduces the working strength of operator and ensure that product quality.
As shown in figure 11, the horizontal baffle mechanism 8 further includes the driving cylinder 1 being arranged in support plate 6, driving The piston rod of cylinder 1 is connected with horizontal baffle 811, before lead-acid accumulator is inverted insertion, drives the work of cylinder one Stopper rod is in retracted state, and horizontal baffle is in avoidance state, is inserted into convenient for the inversion of lead-acid accumulator, when lead-acid accumulator falls It sets after being inserted in place, then controls the piston rod stretching of driving cylinder one, horizontal baffle is driven to be inserted into the bridge of lead-acid accumulator In one L1 of gap between weldering and pole group.Guide housing 9 is additionally provided in support plate 6, the lead-acid accumulator with multiple pole groups Battery case 1 inversion be inserted into guide housing 9(As shown in Figure 6), lead-acid accumulator is upside down on horizontal baffle 811, is passed through Guide housing is set on the supporting plate, can be inserted into convenient for the inversion of lead-acid accumulator, essence is carried out to the inversion insertion of lead-acid accumulator Certainly position.In the present embodiment, on guide housing setting there are two frame mouth station, can be inverted simultaneously two lead-acid accumulators of insertion into Row operation, improves production efficiency in this way.
As shown in Fig. 4, Fig. 5 and Figure 12, side plate 1 and side plate 2 11, side plate are additionally provided on 4 top of workbench 1 and side plate 2 11 one end setting on the top of workbench 4, in the other end side of side plate 1 and side plate 2 11 On be respectively arranged with side guide groove 1 and side guide groove two(It is not shown in the figure), the two sides of support plate 6 are respectively clamped into side and lead In slot 1 and side guide groove two, driving cylinder 2 12, driving cylinder 2 12 and branch are additionally provided on 4 top of workbench Fagging 6 connects, under the drive of driving cylinder 2 12, support plate 6 can along side guide groove 1 and side guide groove two, return It is dynamic.
The top flap mechanism 7 further includes side plate 3 13 and side plate 4 14;One end of side plate 3 13 and side plate 4 14 is set It sets on 4 top of workbench, is respectively arranged with side guide groove three on the other end side of side plate 3 13 and side plate 4 14 131 and side guide groove four, the two sides of top flap 711 be respectively clamped into side guide groove 3 131 and side guide groove four, in side plate three Driving cylinder 3 15 is provided on 13 or on side plate 4 14, driving cylinder 3 15 is connect with top flap 711, in driving cylinder three Under 15 drive, top flap 711 can along side guide groove 3 131 and side guide groove four, return it is dynamic.In the present embodiment, it drives Take offence cylinder two and driving cylinder three rodless cylinder can be used.
As shown in fig. 6, jacking block mechanism 5 further includes the connection frame 512 that 4 bottom of workbench is arranged in, is arranged in connection frame Jacking cylinder 513 on 512, jacking block 511 is arranged on the piston rod of jacking cylinder 513 and jacking block 511 is located at workbench The lower position of opening two, the opening two of opening one and workbench in the middle part of jacking block, support plate upper are in same vertical Busbar connector on straight line, in this way convenient for jacking lead-acid accumulator.In addition, according to the number of the busbar connector in practical lead-acid accumulator Amount, is arranged to rack shape for jacking block, can guarantee going on smoothly for bending work in this way.
As shown in Fig. 4 to Figure 10, the utility model is also disclosed one kind and enters shell bending method, is in 4 bottom of workbench Jacking block mechanism 5 is set, it is upper at the top of workbench 4 that support plate 6 is set, at the top of workbench 4 above and above support plate 6 Top flap mechanism 7 is arranged in position;Opening one is provided in the middle part of support plate 6(It is not shown in the figure), water is additionally provided in support plate 6 Flat baffle mechanism 8, is provided with opening two on workbench 4(It is not shown in the figure);
When work, first the lead-acid accumulator after cast welding is inverted at the position of horizontal baffle mechanism, then controls Horizontal baffle 811 in horizontal baffle mechanism processed is inserted into the position between the bridge weldering 311 of lead-acid accumulator and pole group 2, makes Horizontal baffle 811 is obtained to be in contact with the pole of lead-acid accumulator group 2, so that lead-acid accumulator is upside down on horizontal baffle 811, then Control jacking block mechanism jacking block 511 move up after the opening two of workbench 4 and the opening one of support plate 6 with lead-acid accumulator Busbar connector 3 be in contact, pass through jacking block 511 continue to move up drive lead-acid accumulator battery case 1, pole group 2,3 and of busbar connector Bridge weldering 311 moves up together, during moving up, is in contact and is passed through battery by bridge weldering 311 and horizontal baffle 811 The top flap 711 of shell 1 and top flap mechanism is in contact, so that bridge is welded 311 bendings and pole group 2 is pushed into battery In shell 1.
When being inverted into lead-acid accumulator at the position of horizontal baffle mechanism, will be inverted first with mechanical arm Lead-acid accumulator clamp and be inserted into from guide housing 9, after being inserted in place, control driving cylinder 1 is acted, and drives horizontal gear Plate 811 is inserted into the position between the bridge weldering 311 of lead-acid accumulator and pole group 2, then controls mechanical arm and unclamp to lead acid storage battery The clamping in pond, so that the pole group 2 of lead-acid accumulator is in contact with horizontal baffle 811, so that lead-acid accumulator is upside down in level On baffle 811.
After bridge is welded bending and pushes into pole group in battery case, the jacking block 511 for first controlling jacking block mechanism declines Original position is returned to, supports lead-acid accumulator using horizontal baffle 811, then controls the driving movement of cylinder 2 12 and support plate 6 is driven to move It is dynamic, so that support plate 6 drives lead-acid accumulator to be moved to side plate 1 and side from one end of side plate 1 and side plate 2 11 together Then the other end of plate 2 11 is taken out lead-acid accumulator from guide housing 9, then control the piston rod of driving cylinder 1 Retraction drives horizontal baffle 811 to return to original position, then controls the driving movement of cylinder 2 12 again and support plate 6 is driven to move backward back To original position.In the present embodiment, one end of side plate one and side plate two is the upper discharge position of lead-acid accumulator, side plate one and side plate two Other end be lead-acid accumulator feeding position, pass through driving cylinder two drive support plate lead-acid accumulator upper material position It sets and moves back and forth between the feeding position of lead-acid accumulator, the feeding and feeding of lead-acid accumulator can be convenient for, improve production Efficiency.
As shown in fig. 4 to fig. 6 and Figure 12, when carrying out the feeding of lead-acid accumulator, i.e., when using mechanical arm will be inverted Lead-acid accumulator clamps before being inserted into guide housing, and first control driving cylinder 3 15 acts, and drives top flap 711 from side plate 3 13 and one end of side plate 4 14 be moved to the other end of side plate 3 13 and side plate 4 14 so that top flap 711 is remote Top position from guide housing 9 recycles mechanical arm to clamp inverted lead-acid accumulator and is inserted into from guide housing 9;Work as lead It after the completion of acid accumulator is placed, then controls driving cylinder 3 15 and acts, drive the reverse movement of top flap 711 to return to original position, make It obtains top flap 711 to be located at the top position of guide housing, i.e. the battery case of the reverse movement of top flap 711 to lead-acid accumulator Top position, in this way setting easily facilitate lead-acid accumulator feeding operation.
In the present embodiment, the length of side guide groove 1 and side guide groove two is greater than side guide groove 3 131 and side is led The length of slot four easily facilitates the feeding operation of the lead-acid accumulator completed the process in this way.
As shown in figure 13, a kind of lead-acid accumulator cast welding machine, including workbench 4, the lead is also disclosed in the utility model Acid accumulator cast welding machine further includes the cast welding agent carrying case 16 being arranged on 4 one end of workbench, setting at 4 middle part of workbench Lead-acid accumulator cast welding device 17 and be arranged on workbench 4 in other end basis as described above enter shell bending dress 18 are set, on workbench 4 and is located at cast welding agent carrying case 16, lead-acid accumulator cast welding device 17 and enters shell apparatus for bending 18 Top position is additionally provided with the manipulator 19 for clamping lead-acid accumulator, the manipulator 19 can cast welding agent carrying case 16, Lead-acid accumulator cast welding device 17 and enter to come between shell apparatus for bending 18, move back it is dynamic.When work, first passes through manipulator clamping and live The lead-acid accumulator set, then it is moved to the top position of cast welding agent carrying case 16, then control the inverted plumbic acid of mechanical hand-motion Battery is displaced downwardly in the cast welding agent in cast welding agent carrying case 16, so that multiple poles group one end of lead-acid accumulator speckles with cast welding Agent, then the lead-acid accumulator for speckling with cast welding agent is placed into lead-acid accumulator cast welding device by control manipulator carries out cast welding, To form the busbar connector with bridge weldering of horizontality, then the plumbic acid for finishing cast welding by manipulator at one end of pole group Battery takes out from lead-acid accumulator cast welding device, and then lead-acid accumulator is placed into shell apparatus for bending and is carried out into shell Bending operation.The present embodiment is able to achieve the cast welding of lead-acid accumulator, enter shell and bent integrated is automatically brought into operation, and further reduced The working strength of operator, improves production efficiency.
As shown in FIG. 13 to 15, organic frame 20 is set in the side of workbench 4, manipulator 19 includes being arranged in rack Leading screw and nut mechanism 1 on 20, the lifting cylinder 23 being arranged on the nut seat 22 of leading screw and nut mechanism and setting are being gone up and down Inverted U clamping plate mechanism on 23 piston rod of cylinder.
The inverted U clamping plate mechanism includes the bottom plate 24 connecting with 23 piston rod of lifting cylinder and is arranged in 24 one end of bottom plate On affixed side clamping plate 25, the inverted U clamping plate mechanism further includes adjustment plate 26, and the side of adjustment plate 26 is provided with lateral gas Cylinder 27 is connected with active side clamping plate 28 on the piston rod of lateral cylinder 27, is connected in the upper end of adjustment plate with waist type The adjustment block 29 in hole, there are also multiple adjusting holes 30 on the side of bottom plate 24, are twisted by the waist-shaped hole that screw passes through adjustment block 29 Enter into adjusting hole 30, so that adjustment plate 26 is connected on bottom plate 24.The present embodiment is to pass through lateral cylinder in clamping It acts, drives active side clamping plate towards the direction movement close to the mobile or separate affixed side clamping plate in the direction of affixed side clamping plate to realize The movement of the clamping lead-acid accumulator or release lead-acid accumulator of manipulator.It is matched by waist-shaped hole and multiple adjusting holes, It can be adjusted according to position of the actual condition to adjustment plate, so as to adjust the position of active side clamping plate, to the lead of different size Acid accumulator carries out clipping operation, improves the versatility of the present embodiment.
As shown in figure 16, the lead-acid accumulator cast welding device 17 includes lead furnace 31, the lifting that 31 top of lead furnace is arranged in Track 32 and the trapped orbit 33 being arranged on workbench 4, busbar connector mold 34 are slidably arranged in trapped orbit 33 and lifting On track 32 and busbar connector mold 34 can move back and forth between trapped orbit 33 and fluctuating orbit 32, on workbench 4 and The top position of trapped orbit 33 is provided with lifting supporting plate 35, the back-off of battery case 1 equipped with multiple pole groups is fixed on lifting On supporting plate 35;It is driven by fluctuating orbit 32 after carrying out leaching lead in the immersion lead furnace 31 of busbar connector mold 34, by busbar connector mold 34 It is moved on trapped orbit 33 and is located at the lower position of lifting supporting plate 35, recycles lifting supporting plate 35 to move down and drives multiple pole groups One end insertion busbar connector mold upper impression lead liquid in carry out cast welding.
As shown in figure 17, lifting supporting plate cylinder 36 is provided on workbench 4, lifting supporting plate 35 is connected to lifting supporting plate On the piston rod of cylinder 36, lifting supporting plate 35 can be driven to move up and down by the movement of lifting supporting plate cylinder 36.In lifting supporting plate 35 On be provided with opening 3 37, in lifting supporting plate 35 and be located at opening 3 37 a side position be provided with fixing clip 38, going up and down It is provided with fixture block cylinder 39 on supporting plate 35 and positioned at the other side position of opening 3 37, is set on the piston rod of fixture block cylinder 39 It is equipped with movable clip block 40.When clamping inverted lead-acid accumulator to lifting supporting plate by manipulator, fixture block cylinder is controlled 39 movements, are clamped lead-acid accumulator using movable clip block 40 and fixing clip 38, then are acted by lifting supporting plate cylinder 36 Lifting supporting plate is driven to move down, so that the lead of busbar connector mold upper impression is inserted into one end of multiple pole groups in inverted lead-acid accumulator Cast welding is carried out in liquid.Leading screw and nut mechanism 2 41 is additionally provided on workbench 4, the L-type connecting with leading screw and nut mechanism two Push plate(It is not shown in the figure), when busbar connector mold 34 is mobile, drive L-type push plate mobile by leading screw and nut mechanism 2 41, thus It drives busbar connector mold 34 to come on trapped orbit 33 and fluctuating orbit 32 using the U-shaped card slot of L-type push plate, move back dynamic, realization The cast welding process of lead the liquid filling and lead-acid accumulator of busbar connector mold upper impression.Fluctuating orbit, retaining rail in the present embodiment In addition patent of invention that the structure and principle of road, lifting supporting plate and L-type push plate etc. can apply with the applicant(Publication No. CN107127321A, publication date are the Chinese invention patent on the 5th of September in 2017, and patent name is a kind of " lead-acid accumulator cast welding Device and its cast welding method ")In it is consistent.
Embodiment 2:As shown in Figure 18 and Figure 19, compared with Example 1, the difference is that:The driving cylinder 1 Including left driving cylinder 1 and right driving cylinder 1 is arranged, horizontal baffle 811 includes left horizontal baffle 8111 and the right side The piston rod of horizontal baffle 8112, left driving cylinder 1 is connect with left horizontal baffle 8111, right driving cylinder 1 Piston rod is connect with right horizontal baffle 8112, and left driving cylinder 1 is arranged in support plate 6 and is located at the one of opening 1 At side, right driving cylinder 1 is arranged in support plate 6 and is located at the other side of opening 1.In the present embodiment, The position being inserted into respectively from opposite two sides between the bridge weldering of lead-acid accumulator and pole group by the way that left and right horizontal baffle is arranged It sets, in this way, going on smoothly for bending operation can be further ensured that.Horizontal baffle is set as rack shape.
To sum up, the utility model drives lead-acid accumulator integrally to move up using jacking block, and level is utilized during moving up The resistance that baffle is welded the resistance to be formed to horizontal bridge and formed using top flap to battery case, completes bending and enters Shell work.Therefore, bridge can be welded bending process and pole group enters the fusion of shell process by the utility model after lead-acid accumulator cast welding It completes together, improves production efficiency, reduce the working strength of operator and ensure that product quality.By supporting Setting driving cylinder one and guide housing on plate can be inserted into convenient for the inversion of lead-acid accumulator, be inserted into the inversion of lead-acid accumulator Carry out precise positioning.The opening two of opening one and workbench in the middle part of jacking block, support plate is vertical upper in same straight line On, the busbar connector in this way convenient for jacking lead-acid accumulator.Drive support plate in the feeding of lead-acid accumulator by driving cylinder two Move back and forth between position and the feeding position of lead-acid accumulator, the feeding and feeding of lead-acid accumulator can be convenient for, improve life Produce efficiency.Drive top flap mobile by driving cylinder three, the feeding that setting easily facilitates lead-acid accumulator in this way operates.This Cast welding machine in utility model is able to achieve the cast welding of lead-acid accumulator, enter shell and bent integrated is automatically brought into operation, and further decreases The working strength of operator, improves production efficiency.
" multiple " described in the present embodiment refer to the quantity of " two or more ".Above embodiments are only for illustrating this Utility model is used, rather than limitations of the present invention, and person skilled in the relevant technique is not departing from the utility model Spirit and scope in the case where, can also make a variety of changes or convert, therefore all equivalent technical solutions should also belong to In the protection scope of the utility model, the protection scope of the utility model should be limited by each claim.

Claims (6)

1. one kind enters shell apparatus for bending, it is characterised in that:Including the jacking block mechanism of workbench bottom is arranged in, setting is working Support plate in table top and top flap mechanism that is upper and being located at support plate top position at the top of workbench is set;Branch It is provided with opening one in the middle part of fagging, horizontal baffle mechanism is additionally provided on the supporting plate, opening two is provided on workbench;
Horizontal baffle in horizontal baffle mechanism is inserted into the position between the bridge weldering of lead-acid accumulator and pole group, so that horizontal Baffle is contacted with the pole faciation of lead-acid accumulator, so that lead-acid accumulator is upside down on horizontal baffle, then controls jacking block mechanism Jacking block move up and be in contact after the opening two of workbench and the opening one of support plate with the busbar connector of lead-acid accumulator, lead to Continue the to move up battery case for driving lead-acid accumulator, pole group, busbar connector and the bridge weldering for crossing jacking block move up together, in the mistake moved up Cheng Zhong is in contact by bridge weldering and horizontal baffle and is in contact by the top flap of battery case and top flap mechanism, To which bridge is welded bending and pushes into pole group in battery case.
2. it is according to claim 1 enter shell apparatus for bending, it is characterised in that:The horizontal baffle mechanism further includes that setting exists The piston rod of driving cylinder one in support plate, driving cylinder one is connected with horizontal baffle, is additionally provided with leads on the supporting plate To frame, lead-acid accumulator inversion is inserted into guide housing, and lead-acid accumulator is upside down on horizontal baffle.
3. it is according to claim 2 enter shell apparatus for bending, it is characterised in that:Side plate is additionally provided at the top of the workbench One and side plate two, one end setting of side plate one and side plate two at the top of the workbench on, other the one of side plate one and side plate two Side guide groove one and side guide groove two are respectively arranged in the portion of end side, the two sides of support plate are respectively clamped into side guide groove one and side In guide groove two, at the top of the workbench on be additionally provided with driving cylinder two, driving cylinder two is connect with support plate, is driving cylinder Under two drive, support plate can along side guide groove one and side guide groove two, return it is dynamic.
4. it is according to claim 3 enter shell apparatus for bending, it is characterised in that:The top flap mechanism further includes side plate three With side plate four;On one end of side plate three and side plate four is arranged at the top of workbench, in the other end of side plate three and side plate four Side guide groove three and side guide groove four are respectively arranged on side, the two sides of top flap are respectively clamped into side guide groove three and side In guide groove four, driving cylinder three is provided on side plate three or on side plate four, driving cylinder three connect with top flap, driving Under the drive of cylinder three, top flap can along side guide groove three and side guide groove four, return it is dynamic.
5. a kind of lead-acid accumulator cast welding machine, including workbench, it is characterised in that:The lead-acid accumulator cast welding machine further includes It the cast welding agent carrying case that is arranged on workbench one end, the lead-acid accumulator cast welding device being arranged in the middle part of workbench and sets Set on workbench in other end according to claim 1 to entering shell bending dress described in any one of 4 claims It sets, on workbench and is located at cast welding agent carrying case, lead-acid accumulator cast welding device and the top position for entering shell apparatus for bending It is additionally provided with the manipulator for clamping lead-acid accumulator, the manipulator can be in cast welding agent carrying case, lead-acid accumulator cast welding Device and enter to come between shell apparatus for bending, move back it is dynamic.
6. lead-acid accumulator cast welding machine according to claim 5, it is characterised in that:The lead-acid accumulator cast welding device packet Lead furnace, the fluctuating orbit being arranged in above lead furnace and the trapped orbit being arranged on workbench are included, the sliding of busbar connector mold is set It sets on trapped orbit and fluctuating orbit and busbar connector mold can move back and forth between trapped orbit and fluctuating orbit, working It is provided with lifting supporting plate on platform and positioned at the top position of trapped orbit, the battery case back-off equipped with multiple poles groups is fixed on liter It drops on supporting plate;It is driven after carrying out leaching lead in busbar connector mold immersion lead furnace, busbar connector mold is moved to solid by fluctuating orbit On orbit determination road, recycles lifting supporting plate to move down and carried out in the lead liquid for one end insertion busbar connector mold upper impression for driving multiple pole groups Cast welding.
CN201820565829.XU 2018-04-20 2018-04-20 One kind entering shell apparatus for bending and lead-acid accumulator cast welding machine Active CN208127356U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108526443A (en) * 2018-04-20 2018-09-14 株洲盈定自动化设备科技有限公司 One kind entering shell apparatus for bending and enters shell bending method and lead-acid accumulator cast welding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108526443A (en) * 2018-04-20 2018-09-14 株洲盈定自动化设备科技有限公司 One kind entering shell apparatus for bending and enters shell bending method and lead-acid accumulator cast welding machine

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