CN207824898U - A kind of high ferro sleeper beam robot automation's production line - Google Patents
A kind of high ferro sleeper beam robot automation's production line Download PDFInfo
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- CN207824898U CN207824898U CN201721864004.XU CN201721864004U CN207824898U CN 207824898 U CN207824898 U CN 207824898U CN 201721864004 U CN201721864004 U CN 201721864004U CN 207824898 U CN207824898 U CN 207824898U
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- China
- Prior art keywords
- robot
- lower cover
- working space
- sleeper beam
- side bar
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Abstract
The utility model is related to a kind of high ferro sleeper beam robot automation's production lines, including closed working space, first carries milling robot, second carrying milling robot and automatic welding are gone to the station to meet somebody, it is equipped with first charging aperture among the wherein described closed working space one side, on the inside of the closed working space, it is equipped with piece uploading robot with first charging aperture corresponding position, for lower cover and side bar positioning welding, it is big that piece uploading robot front and rear sides are respectively equipped with placement, the platform of small lower cover, it is equipped with second charging aperture with the working space side of first charging aperture abutting closure, on the inside of the closed working space, it is equipped with milling robot with second charging aperture corresponding position, for lower cover of polishing, side bar and stiffening plate, the first charging aperture both sides are respectively equipped with discharge port.The utility model improves severe production environment, and robot works in closed environment, and dust, which is conducive to draw, to be collected, and the ground that the working environment of worker is big improves.
Description
Technical field
The utility model category high ferro sleeper beam technical field is produced more particularly to a kind of high ferro sleeper beam robot automation
Line.
Background technology
Sleeper beam is the core component of the car body under high-iron carriage, and dedicated aluminium alloy is used in order to improve high ferro speed and intensity
Polishing welding manufacture, initial process are entirely manual polishing, and artificial crossed, artificial piece uploading match-place, hand-operated tools clamps, artificial to weld
It connects, people's polishing repair welding, working environment dust is quite severe.
Invention content
The technical problem to be solved by the utility model is to provide a kind of high ferro sleeper beam robot automation's production lines, pass through
Robot automation's technology is introduced, robot substitutes people completely, realizes the automated production process of above-mentioned production, automatically grinding,
Automatic piece supplying positions, fixture Automatic-clamping, robot automatic welding, automatic offline, solves conventional operation environment dust and quite dislikes
Bad problem.
Technical solution adopted by the utility model to solve its technical problems is：It is automatic to provide a kind of high ferro sleeper beam robot
Metaplasia producing line, including closed working space, the first carrying milling robot, the second carrying milling robot and automatic welding
It stands, wherein be equipped with first charging aperture among the closed working space one side, on the inside of the closed working space, with the
One feed inlet corresponding position is equipped with piece uploading robot, is used for lower cover and side bar positioning welding, piece uploading robot front and rear sides
It is respectively equipped with the platform for placing large and small lower cover, the second charging is equipped with the working space side of first charging aperture abutting closure
Mouthful, it is equipped with milling robot on the inside of the closed working space, with second charging aperture corresponding position, for lower cover of polishing, side
Beam and stiffening plate, the first charging aperture both sides are respectively equipped with discharge port, the big part sleeper beam that is respectively used to transport after welding and small
Part sleeper beam, the closed working space inside are gone to the station to meet somebody with discharge port corresponding position equipped with automatic welding, and weld reinforcement plate, institute are used for
It states on the outside of closed working space, be equipped with manual cleaning station with discharge port corresponding position, for cleaning of manually being assembled and polished
Sleeper beam after welding, the closed working space is interior to be equipped with several homing guidance devices, for transporting lower cover, side bar and benefit
Strong plate.
The further technical solution of the utility model is that the closed working space is nearby equipped with piece supplying area.
The further technical solution of the utility model is that the piece supplying area is to be fed by side bar feed frame and upper and lower cover plates
Frame forms.
The further technical solution of the utility model is, when the lower cover and side bar are polished, side bar band convex ribs side court
Upper placement, lower cover groove side are placed downward, and the first carrying milling robot and the second carrying milling robot hold wire wheel point
It is other to polish lower cover and side bar.
The further technical solution of the utility model is that the first carrying milling robot polishes to lower cover
When, polishing position is 20~30mm of position to be welded both sides, removes oxidation film.
The further technical solution of the utility model is, when the stiffening plate is polished, the small gripping apparatus of robot captures reinforcement
Plate is polished at fixed grinding wheel, and position of polishing is stiffening plate 20~30mm of to-be-welded region, removes oxidation film.
The further technical solution of the utility model is that the piece uploading robot includes fixture positioning robot and arc-welding
Robot, the fixture positioning robot is used for lower cover and side bar pick-and-place to fixture, and fixture is to lower cover and side bar
Automatic positioning clamping is carried out, welding is fixed to lower cover and side bar in the arc welding robot.
The further technical solution of the utility model is that the small gripping apparatus of robot includes two positioning pins and firmly grasps
Plate, described two positioning pins are corresponding with stiffening plate lower end both sides chamfering, and the promptly plate is corresponding with stiffening plate outer end face, institute
It states robot small gripping apparatus and stiffening plate is captured by the positioning clamping mode of face and pin.
The further technical solution of the utility model is that the lower cover and side bar are both sides welding, every 12 sections of side, weldering
Seam length is 30mm.
Advantageous effect
The utility model has had the advantage that compared with prior art：
1, manual polishing piece uploading welding manner is substituted, efficiency is improved, ensure that the quality of product；
2, severe production environment is improved, robot works in closed environment, and dust, which is conducive to draw, to be collected, work
The ground that the working environment of people is big improves；
3, positioning fixture is become from original simple spelling platform, ensure that the dimensional accuracy of product, ensure that the quality of welding；
4, using robot automatic welding process technology, instead of artificial, keep welding bead uniformly regular, save manpower, avoid
The randomness of welding quality, meets modern production trend；
5, complete automated production mode；
6, a large amount of manpower is saved；
7, early investment is bigger, but saves manpower, and rear current cost can be saved.
Description of the drawings
FIG. 1 is a schematic structural view of the utility model.
Fig. 2 is the utility model lower cover plate structure schematic diagram.
Fig. 3 is the utility model side rail configuration schematic diagram.
Fig. 4 is the utility model reinforcement plate structure schematic diagram.
Fig. 5 is the small gripping apparatus structural schematic diagram of the utility model robot.
Specific implementation mode
With reference to specific embodiment, the utility model is expanded on further.It should be understood that these embodiments are merely to illustrate this
Utility model rather than limitation the scope of the utility model.In addition, it should also be understood that, in the content for having read the utility model instruction
Later, those skilled in the art can make various changes or modifications the utility model, and such equivalent forms equally fall within this Shen
It please the appended claims limited range.
Embodiment 1
As shown in Figs. 1-5, a kind of high ferro sleeper beam robot automation's production line, including closed working space 1, first remove
Fortune milling robot 4, second carries milling robot 7 and automatic welding and goes to the station to meet somebody 9, wherein 1 one side of closed working space
Centre is equipped with first charging aperture 2, and 1 inside of the closed working space is equipped with piece uploading robot with 2 corresponding position of first charging aperture
4, it is used for 8 positioning welding of lower cover 5 and side bar, 4 front and rear sides of piece uploading robot, which are respectively equipped with, to place large and small lower cover
Platform is equipped with second charging aperture 6, the closed working space 1 with 1 side of working space of 2 abutting closure of first charging aperture
Inside is equipped with milling robot 7 with 6 corresponding position of second charging aperture, described for lower cover 5 of polishing, side bar 8 and stiffening plate 12
2 both sides of first charging aperture are respectively equipped with discharge port 3, are respectively used to transport big part sleeper beam and smallclothes sleeper beam after welding, the envelope
The inside of working space 1 closed is equipped with automatic welding with 3 corresponding position of discharge port and goes to the station to meet somebody 9, described closed for weld reinforcement plate 12
1 outside of working space is equipped with manual cleaning station 18 with 3 corresponding position of discharge port, for cleaning welding of manually being assembled and polished
Sleeper beam afterwards, the closed working space 1 is interior to be equipped with several homing guidance devices 13, for transporting lower cover 5,8 and of side bar
Stiffening plate 12.
The closed working space 1 is nearby equipped with piece supplying area 10, and the piece supplying area 10 is by side bar feed frame 16, up and down
Cover board feed frame 11 and stiffening plate feed frame 17 form.
When the lower cover 5 and side bar 8 are polished, side bar 8 is placed upward with convex ribs side, and 5 groove side of lower cover is placed downward,
Milling robot 7 holds wire wheel and polishes respectively lower cover 5 and side bar 8, and the milling robot 7 polishes to lower cover 5
When, polishing position is 20~30mm of position to be welded both sides, removes oxidation film.
When the stiffening plate 12 is polished, the small gripping apparatus crawl stiffening plate 12 of robot, which arrives at fixed grinding wheel, polishes, and polishes
Position is 12 20~30mm of to-be-welded region of stiffening plate, removes oxidation film, and the lower cover 5 and side bar 8 are both sides welding, per side
12 sections, fusion length 30mm.
The piece uploading robot 4 includes fixture positioning robot and arc welding robot, and the fixture positioning robot is used for
By on 8 pick-and-place to fixture of lower cover 5 and side bar, and fixture carries out automatic positioning clamping, the arc-welding to lower cover 5 and side bar 8
Welding, the small gripping apparatus of robot plate including two positioning pins 14 and promptly is fixed to lower cover 5 and side bar 8 in robot
15, described two positioning pins 14 are corresponding with 12 lower end both sides chamfering of stiffening plate, the promptly plate 15 and 12 outer end face of stiffening plate
Corresponding, the small gripping apparatus of robot captures stiffening plate by the positioning clamping mode of face and pin.
In actual use：
1, AGV (homing guidance device) runs to polishing set by lower cover and left and right side bar after being picked up in feed frame,
Sleeper beam band convex ribs side is placed upward, and lower cover groove side is placed downward, and wire wheel is held to sleeper beam single-piece by robot, and lower cover is to be welded
It polishes within the scope of socket part position both sides (20~30) mm, removes oxidation film, piece uploading position is sent to after having polished, big part AGV is (automatic
Guiding device) it returns, concede current track to smallclothes AGV；
2, smallclothes AGV trolley travellings capture smallclothes and polish at fixed grinding wheel to polishing position, the small gripping apparatus of robot, welding
It polishes within the scope of region (20~30) mm, removes oxidation film, then put back to original position, piece uploading position is sent to after all having beaten, it is small
Part AGV is returned, and current track is conceded to big part AGV；
3, robot is by lower cover and left and right side bar pick-and-place to fixture, and fixture carries out automatic positioning clamping to part, so
Welding is fixed in arc welding robot afterwards, and fusion length 30mm amounts to 24 sections per 12 sections of side；
4, transfer robot replacement beats Steel wire polishing wheel and engraves milling blow tool group, and holder part clamping unit is opened, robot
Milling is engraved to 24 sections of weld grindings to blow clean, and per 12 sections of side, amounts to 24 sections；Can also weldment skid off after artificial position handled
Idler wheel is reset in fixture again；
What 5, stiffening plate utilized is gripping apparatus feeding on AGV, and the oblique certain angle of gripping apparatus enters slot, and robot rotation stiffening plate arrives
Position, arc welding robot point are fixed：What stiffening plate utilized is the positioning clamping mode of face and pin, and gripping apparatus grabbing workpiece roller section is divided into
Mouthful, rise outside idler wheel and strut sleeper beam notch, robot drives gripping apparatus straight line moving feeding, is sent to a backarc solder joint and determines, grabs send successively
12 pieces of stiffening plates；
6, the total member welded is slided by fixture under AGV on truck, by cleaning of manually being assembled and polished, after
AGV carries workpiece and is moved to lower material position.
Claims (9)
1. a kind of high ferro sleeper beam robot automation's production line, including closed working space (1), the first carrying milling robot
(4), the second carrying milling robot (7) and automatic welding are gone to the station to meet somebody (9), it is characterised in that：Closed working space (1) side
First charging aperture (2) is equipped among face, equipped with upper on the inside of the closed working space (1), with first charging aperture (2) corresponding position
Part robot (4) is used for lower cover (5) and side bar (8) positioning welding, and piece uploading robot (4) front and rear sides are respectively equipped with
The platform for placing large and small lower cover is equipped with second charging aperture with working space (1) side of first charging aperture (2) abutting closure
(6), it is equipped with milling robot (7) on the inside of the closed working space (1), with second charging aperture (6) corresponding position, for polishing
Lower cover (5), side bar (8) and stiffening plate (12), first charging aperture (2) both sides are respectively equipped with discharge port (3), are respectively used to
Big part sleeper beam and smallclothes sleeper beam after welding are transported, closed working space (1) inside is set with discharge port (3) corresponding position
There is automatic welding to go to the station to meet somebody (9), be used for weld reinforcement plate (12), on the outside of the closed working space (1), corresponding with discharge port (3)
Place is equipped with manual cleaning station (18), and for the sleeper beam after cleaning welding of manually being assembled and polished, the closed work is empty
Between several homing guidance devices (13) are equipped in (1), for transporting lower cover (5), side bar (8) and stiffening plate (12).
2. a kind of high ferro sleeper beam robot automation's production line according to claim 1, it is characterised in that：It is described closed
Working space (1) is nearby equipped with piece supplying area (10).
3. a kind of high ferro sleeper beam robot automation's production line according to claim 2, it is characterised in that：The piece supplying area
(10) it is to be made of side bar feed frame (16), upper and lower cover plates feed frame (11) and stiffening plate feed frame (17).
4. a kind of high ferro sleeper beam robot automation's production line according to claim 1, it is characterised in that：The lower cover
(5) when and side bar (8) is polished, side bar (8) band convex ribs side is placed upward, and lower cover (5) groove side is placed downward, milling robot
(7) wire wheel is held respectively to polish to lower cover (5) and side bar (8).
5. a kind of high ferro sleeper beam robot automation's production line according to claim 4, it is characterised in that：The sander
When device people (7) polishes to lower cover (5), polishing position is 20~30mm of position to be welded both sides, removes oxidation film.
6. a kind of high ferro sleeper beam robot automation's production line according to claim 1, it is characterised in that：The stiffening plate
(12) when polishing, the small gripping apparatus crawl stiffening plate (12) of robot, which is arrived at fixed grinding wheel, to be polished, and position of polishing is stiffening plate
(12) 20~30mm of to-be-welded region removes oxidation film.
7. a kind of high ferro sleeper beam robot automation's production line according to claim 1, it is characterised in that：The piece uploading machine
Device people (4) includes fixture positioning robot and arc welding robot, and the fixture positioning robot is used for lower cover (5) and side bar
(8) on pick-and-place to fixture, and fixture carries out automatic positioning clamping to lower cover (5) and side bar (8), and the arc welding robot is under
Welding is fixed in cover board (5) and side bar (8).
8. a kind of high ferro sleeper beam robot automation's production line according to claim 6, it is characterised in that：The robot
Small gripping apparatus includes two positioning pins (14) and promptly plate (15), described two positioning pins (14) are fallen with stiffening plate (12) lower end both sides
Angle is corresponding, and the promptly plate (15) is corresponding with stiffening plate (12) outer end face, and the small gripping apparatus of robot passes through face and pin
It positions clamping mode and captures stiffening plate.
9. a kind of high ferro sleeper beam robot automation's production line according to claim 1, it is characterised in that：The lower cover
(5) and side bar (8) is both sides welding, per 12 sections of side, fusion length 30mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721864004.XU CN207824898U (en) | 2017-12-27 | 2017-12-27 | A kind of high ferro sleeper beam robot automation's production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721864004.XU CN207824898U (en) | 2017-12-27 | 2017-12-27 | A kind of high ferro sleeper beam robot automation's production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207824898U true CN207824898U (en) | 2018-09-07 |
Family
ID=63389689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721864004.XU Expired - Fee Related CN207824898U (en) | 2017-12-27 | 2017-12-27 | A kind of high ferro sleeper beam robot automation's production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207824898U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145721A (en) * | 2017-12-27 | 2018-06-12 | 上海君屹工业自动化股份有限公司 | A kind of high ferro sleeper beam robot automation's production line |
-
2017
- 2017-12-27 CN CN201721864004.XU patent/CN207824898U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108145721A (en) * | 2017-12-27 | 2018-06-12 | 上海君屹工业自动化股份有限公司 | A kind of high ferro sleeper beam robot automation's production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180907 Termination date: 20201227 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |