CN201579402U - Storage battery cast welding production device - Google Patents
Storage battery cast welding production device Download PDFInfo
- Publication number
- CN201579402U CN201579402U CN200920274386XU CN200920274386U CN201579402U CN 201579402 U CN201579402 U CN 201579402U CN 200920274386X U CN200920274386X U CN 200920274386XU CN 200920274386 U CN200920274386 U CN 200920274386U CN 201579402 U CN201579402 U CN 201579402U
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- CN
- China
- Prior art keywords
- cylinder
- brush
- brush sheet
- mainboard
- cast
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to an intelligent storage battery cast welding production device for the storage battery industry, which comprises a brushing device, a soaking device and a cast welding host machine, wherein the brushing device is connected with the soaking device through a battery conveying line; and the brushing device comprises a brushing main-board which is provided with a push-out air cylinder and a steel wire brush with a brushing air cylinder. The storage battery cast welding production device has the following advantages that: the cast welding machine adopts a closed-type production way, is provided with a special smoke discharging system, has high automation degree, and only requires the simple manual handling work, thus greatly reducing the environmental pollution and the harm to the human body; and moreover, the cast welding appearance is smooth and beautiful, the scrapping rate and the repairing welding rate are very low, and no technical requirement is required for the workers, so cost can be greatly saved for the manufacturers, the yield can be improved, and the output value can be increased.
Description
Technical field
The utility model relates to a kind of cast-welding production device of accumulator, particularly a kind of intelligent battery cast-welding production device that is used for battery industry.
Background technology
All the time, the cast welding operation is all operated by hand and is finished in the battery production process, its cast welding outward appearance out-of-flatness, inefficiency, scrap with the repair welding rate higherly, demand workman's cast welding technology is also than higher, and the flue gas environmental pollution and the human injury that produce in the production are bigger.
Summary of the invention
The utility model is a kind of intelligent battery cast-welding production device that is used for battery industry.
The technical solution of the utility model is such: it comprises brush sheet device, immersion system, and the cast welding main frame, described brush sheet device, immersion system connects successively by battery conveying line; Brush sheet device comprises and has the brush sheet mainboard that ejects cylinder, the wire brush that has brush sheet cylinder, described brush sheet mainboard is placed horizontally at the front end of brush sheet device, the below of brush sheet mainboard is provided with and ejects cylinder, the support bar that ejects cylinder is connected the both sides of brush sheet mainboard, be provided with brush sheet web plate at the middle part of brush sheet mainboard, be distributed with through hole on the brush sheet web plate, be provided with wire brush at brush sheet mainboard rear, highest point after wire brush peak horizontal plane rises a little more than brush sheet web plate, wire brush is arranged on the brush sheet cylinder, the wire brush rear that brush sheet cylinder is positioned at, also be provided with motor on the brush sheet cylinder, wire brush is connected with motor by belt pulley.
The utlity model has following advantage: this cast welding machine adopts closed production, special smoke discharging system is arranged, automaticity is higher, artificial only need do simple carrying work, has so just reduced environmental pollution significantly and to the injury of human body, and the cast welding flat appearance is attractive in appearance, generation is scrapped with the repair welding rate extremely low, and the workman also need not specification requirement, so just largely saves cost for producer, improve output, increase the output value.
Description of drawings
Fig. 1 is the structural representation of the utility model brush sheet device,
Fig. 2 is the structural representation of the utility model immersion system,
Fig. 3 is the structural representation of the utility model cast welding main frame,
Fig. 4 is the side view of Fig. 3,
Fig. 5 is the structural representation of battery clamping plate.
Label declaration
1 brush sheet device, 1-1 ejects cylinder, 1-2 brush sheet mainboard, 1-3 brush sheet cylinder, the 1-4 wire brush, the 1-5 support bar, 1-6 brush sheet web plate, the 1-7 through hole, the 1-8 motor, the 1-9 belt pulley, 1-10 brush sheet dust shield, 2 immersion systems, the 2-1 cylinder, 2-2 floods mainboard, the 2-3 sponge, the 2-4 groove, 3 cast welding main frames, the 3-1 body, the 3-2 pressing plate, 3-3 pole plate folder, the 3-4 fore-set, the 3-5 scraper plate, the 3-6 mould, the 3-7 master cylinders, the 3-8 bracing frame, 3-9 fore-set cylinder, 3-10 scraper plate cylinder, 3-11 mould cylinder, the 3-12 control device, 4 battery conveying line, the 4-1 carriage, the 4-2 belt pulley, 4-3 battery clamping plate;
The specific embodiment
It comprises brush sheet device 1 shown in Fig. 1～4, immersion system 2, and cast welding main frame 3, described brush sheet device, immersion system connects successively by battery conveying line 4.
Brush sheet device comprises and has the brush sheet mainboard 1-2 that ejects cylinder 1-1, the wire brush 1-4 that has brush sheet cylinder 1-3, described brush sheet mainboard is placed horizontally at the front end of brush sheet device, the below of brush sheet mainboard is provided with and ejects cylinder, the support bar 1-5 that ejects cylinder is connected the both sides of brush sheet mainboard, be provided with brush sheet web plate 1-6 at the middle part of brush sheet mainboard, be distributed with through hole 1-7 on the brush sheet web plate, be provided with wire brush at brush sheet mainboard rear, highest point after wire brush peak horizontal plane rises a little more than brush sheet web plate, wire brush is arranged on the brush sheet cylinder, the wire brush rear, also be provided with motor 1-8 on the brush sheet cylinder, wire brush is connected with motor by belt pulley 1-9.When battery pole plates is transported to brush sheet position by carriage, ejecting cylinder ejects brush sheet web plate and brush sheet mainboard, make brush sheet web plate cover battery pole plates, the battery pole plates head pass from the web plate groove, by brush sheet cylinder wire brush is pushed to brush sheet mainboard below afterwards, the driven by motor wire brush is done rotation at a high speed afterwards, promotes it by brush sheet cylinder again and does side-to-side movement, the pole plate head are cleaned with water back and forth, so just finished brush sheet operation.Wherein being provided with all around of wire brush brushed sheet dust shield 1-10.Can avoid wire brush in the brush sheet process of scrubbing, the spot of generation is splashed everywhere.
Described immersion system comprises and ejects cylinder 2-1, dipping mainboard 2-2, sponge 2-3, and the described cylinder that ejects is arranged on the below of dipping mainboard and is connected with the dipping mainboard, is provided with groove 2-4 in the middle part of the dipping mainboard, is provided with sponge in the groove.After brush sheet operation is finished, need allow the pole plate head be stained with a little cast welding liquid, doing like this is in order to remove the oxide layer of polar board surface, also be stable more when making cast welding, reduce scrappage.The dipping portion branch is located at the carriage latter half, when battery pole plates is transported to the dipping position by carriage, respond to by inductor, ejecting cylinder ejects dipping mainboard and sponge, inhale in the sponge cast welding liquid is arranged, the pole plate head are contacted with sponge, thereby be stained with cast welding liquid in the sponge, finish dipping process.
Described battery conveying line 4 comprises carriage 4-1, belt pulley 4-2 and battery clamping plate 4-3, the battery clamping plate are prior art (as shown in Figure 5), described carriage is positioned at the both sides of the summary top position of brush sheet mainboard, wire brush, dipping mainboard, and the top that is positioned at carriage is provided with belt pulley.The battery clamping plate that are provided with battery are placed upside down on the carriage, the battery clamping plate are finished successively the process of cleaning electrode and electrode dipping by brush sheet device and immersion system by carriage.The battery clamping plate that this process of process is handled carry out cast welding by manually being transported in the cast welding main frame.
Described cast welding main frame comprises body 3-1, and the pressing plate 3-2 that is provided with successively from top to down in the body, pole plate folder 3-3, fore-set 3-4, scraper plate 3-5, mould 3-6, described pressing plate top is provided with master cylinders 3-7, described pole plate folder is fastened on the organism sidewall by bracing frame 3-8, the rear of fore-set is connected with fore-set cylinder 3-9, the rear of scraper plate also is connected with scraper plate cylinder 3-10, fore-set cylinder and scraper plate cylinder are fixed on the body, also be provided with mould cylinder 3-11 in the both sides of mould, described mould cylinder is provided with on fixing and the body, also is connected with control device 3-12 on the cast welding main frame.Earlier the battery clamping plate are placed in during use on the pole plate folder of main frame, seal the host-initiated switch afterwards, main frame will be finished following operation afterwards: mould heats up, the mould cylinder rises, and when mould was raised to position mold temperature arrival simultaneously, the scraper plate cylinder advanced scraper plate, die surface is scraped mould, the scraper plate cylinder retreats afterwards, and master cylinders descends, and the battery on the battery clamping plate is carried out cast welding, feed cooling water afterwards, mould is lowered the temperature, and when reaching calcining temperature, master cylinders rises, the mould cylinder descends, after master cylinders puts in place, the fore-set cylinder is advanced, make fore-set be positioned at pole plate folder below, the fore-set cylinder falls afterwards, battery pole plates is pushed in the battery case, master cylinders and fore-set cylinder are replied original position afterwards, and pole plate folder and the good battery of casting are taken out, and finish cast welding.
The contrast of the utility model and conventional art:
Automatic cast welding compares with artificial welding cost
Unit: unit
In sum more as can be seen, one line, two machines, the separate unit production cost can be saved 0.599 yuan, 8 hours on duty, produces 960, cost-saved 575.04 yuan on duty, produced two classes in one day, cost-saved 1150.08 yuan, annual product 280 days, can save 322022.4 yuan then, be recoverable equipment investment cost then.
Claims (5)
1. cast-welding production device of accumulator, it comprises brush sheet device (1), immersion system (2), cast welding main frame (3), described brush sheet device, immersion system connects successively by battery conveying line (4); It is characterized in that: brush sheet device comprises and has the brush sheet mainboard (1-2) that ejects cylinder (1-1), the wire brush (1-4) that has brush sheet cylinder (1-3), described brush sheet mainboard is placed horizontally at the front end of brush sheet device, the below of brush sheet mainboard is provided with and ejects cylinder, the support bar (1-5) that ejects cylinder is connected the both sides of brush sheet mainboard, middle part at brush sheet mainboard is provided with brush sheet web plate (1-6), be distributed with through hole (1-7) on the brush sheet web plate, be provided with wire brush at brush sheet mainboard rear, highest point after wire brush peak horizontal plane rises a little more than brush sheet web plate, wire brush is arranged on the brush sheet cylinder, the wire brush rear that brush sheet cylinder is positioned at, also be provided with motor (1-8) on the brush sheet cylinder, wire brush is connected with motor by belt pulley (1-9).
2. cast-welding production device of accumulator according to claim 1 is characterized in that: be provided with brush sheet dust shield (1-10) around the described wire brush.
3. cast-welding production device of accumulator according to claim 1, it is characterized in that: described immersion system comprises and ejects cylinder (2-1), dipping mainboard (2-2), sponge (2-3), described eject cylinder be arranged on the dipping mainboard the below and with the dipping mainboard be connected, dipping mainboard middle part is provided with groove (2-4), be provided with sponge in the groove, be provided with maceration extract in the sponge.
4. cast-welding production device of accumulator according to claim 3, it is characterized in that: described battery conveying line (4) comprises carriage (4-1), belt pulley (4-2) and battery clamping plate (4-3), described carriage is positioned at the both sides of the summary top position of brush sheet mainboard, wire brush, dipping mainboard, and the top that is positioned at carriage is provided with belt pulley.
5. cast-welding production device of accumulator according to claim 4, it is characterized in that: described cast welding main frame comprises body (3-1), and the pressing plate that is provided with successively from top to down in the body (3-2), pole plate folder (3-3), fore-set (3-4), scraper plate (3-5), mould (3-6), described pressing plate top is provided with master cylinders (3-7), described pole plate folder is fastened on the organism sidewall by bracing frame (3-8), the rear of fore-set is connected with fore-set cylinder (3-9), the rear of scraper plate also is connected with scraper plate cylinder (3-10), fore-set cylinder and scraper plate cylinder are fixed on the body, also be provided with mould cylinder (3-11) in the both sides of mould, described mould cylinder is provided with on fixing and the body, also is connected with control device (3-12) on the cast welding main frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920274386XU CN201579402U (en) | 2009-11-30 | 2009-11-30 | Storage battery cast welding production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920274386XU CN201579402U (en) | 2009-11-30 | 2009-11-30 | Storage battery cast welding production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201579402U true CN201579402U (en) | 2010-09-15 |
Family
ID=42721395
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920274386XU Expired - Lifetime CN201579402U (en) | 2009-11-30 | 2009-11-30 | Storage battery cast welding production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201579402U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752800A (en) * | 2013-12-31 | 2014-04-30 | 张家港市智周工业技术有限公司 | Battery automatically-feeding mechanism of storage battery casting and welding machine |
| CN104051741A (en) * | 2014-07-05 | 2014-09-17 | 福建省建阳亚亨机械制造有限公司 | Full-automatic production device for assembling and cast-welding storage battery polar groups |
-
2009
- 2009-11-30 CN CN200920274386XU patent/CN201579402U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752800A (en) * | 2013-12-31 | 2014-04-30 | 张家港市智周工业技术有限公司 | Battery automatically-feeding mechanism of storage battery casting and welding machine |
| CN104051741A (en) * | 2014-07-05 | 2014-09-17 | 福建省建阳亚亨机械制造有限公司 | Full-automatic production device for assembling and cast-welding storage battery polar groups |
| CN104051741B (en) * | 2014-07-05 | 2016-05-11 | 福建省建阳亚亨机械制造有限公司 | Accumulator pole group assembling cast welding full automatic production equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100915 Effective date of abandoning: 20091130 |