CN213729281U - A novel burring robot for outside rear-view mirror die casting - Google Patents
A novel burring robot for outside rear-view mirror die casting Download PDFInfo
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- CN213729281U CN213729281U CN202022042516.6U CN202022042516U CN213729281U CN 213729281 U CN213729281 U CN 213729281U CN 202022042516 U CN202022042516 U CN 202022042516U CN 213729281 U CN213729281 U CN 213729281U
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- sheet metal
- mirror die
- die casting
- view mirror
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- 238000004512 die casting Methods 0.000 title claims abstract description 67
- 238000003801 milling Methods 0.000 claims abstract description 22
- 238000005498 polishing Methods 0.000 claims abstract description 22
- 238000010009 beating Methods 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 238000007667 floating Methods 0.000 claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 claims description 41
- 239000002184 metal Substances 0.000 claims description 41
- 238000001816 cooling Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 15
- 238000000227 grinding Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000001788 irregular Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 230000008569 process Effects 0.000 description 11
- 238000005266 casting Methods 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000002688 persistence Effects 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses a novel burring robot for outside rear-view mirror die casting relates to manufacturing technical field, and it includes the panel beating room, inside trailing flank lower extreme fixedly connected with material loading rail one end in panel beating room. This a novel deburring robot for outside rear-view mirror die casting, through the mobile station, handle and material loading rail place suitable position in the panel beating room with outside rear-view mirror die casting, later through the electric power cabinet, the radial floating steel brush device in the tool magazine of polishing, small-size milling cutter device, pneumatic reciprocal file device, rotatory file device and milling cutter device rotate, the robot control cabinet, the robot accomplishes the burring work of polishing of outside rear-view mirror die casting to outside rear-view mirror die casting, thereby solved artifical outside rear-view mirror die casting and polished the burring and handle can because the rear-view mirror die casting is small, and is irregular, the structure is complicated, characteristics such as many sliders design and the problem that the treatment effeciency is low leads to artifical polishing.
Description
Technical Field
The utility model relates to a manufacturing technical field specifically is a novel burring robot for outside rear-view mirror die casting.
Background
Die casting is a metal casting process characterized in that the high pressure is applied to the molten metal by utilizing the inner cavity of the die, the die is usually processed by alloy with higher strength, the process is somewhat similar to injection molding, most die casting parts are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, lead-tin alloy and the alloy thereof, a cold chamber die casting machine or a hot chamber die casting machine is needed according to different die casting types, the manufacturing cost of casting equipment and the die is high, therefore, the die casting process is generally only used for manufacturing a large number of products in batches, the manufacturing of die casting parts is relatively easy, generally, only four main steps are needed, the increment of single cost is very low, the die casting is particularly suitable for manufacturing a large number of small and medium-sized castings, therefore, the die casting process is the most widely used in various casting processes, compared with other casting technologies, the die casting surface is more flat, the method has higher size consistency, and develops several improved processes on the basis of the traditional die casting process, including a non-porous die casting process for reducing casting defects and eliminating air holes, a direct injection process which is mainly used for processing zinc and can reduce waste and increase yield, a precise and compact die casting technology invented by general power companies, a semi-solid die casting process and the like, however, in the die casting industry, especially the automobile industry, a robot is generally not used for deburring, and the second reason is that firstly, the investment cost of the robot is higher, and secondly, although the external rear-view mirror die casting piece has small volume, is irregular, has a complex structure and is designed with multiple sliding blocks, compared with the traditional engine shell and gearbox shell constant-pressure casting piece, the requirement on the flexibility of the robot is higher, so the external rear-view mirror die casting piece is not used by enterprises in the industry, and in comparison, the manual deburring machine for the external rearview mirror die castings is used for polishing and deburring the external rearview mirror die castings, manual polishing efficiency is low due to the fact that the rearview mirror die castings are small in size, irregular, complex in structure, multi-slider design and the like, and therefore the novel deburring robot for the external rearview mirror die castings is provided for solving the problems.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides a novel burring robot for outside rear-view mirror die casting has solved the manual work and has polished the burring processing meeting because the rear-view mirror die casting is small, irregular, and the structure is complicated, characteristics such as many slider designs and lead to the problem that the artifical processing efficiency of polishing is low to outside rear-view mirror die casting.
(II) technical scheme
In order to achieve the above purpose, the utility model adopts the technical proposal that: a novel deburring robot for an external rearview mirror die casting comprises a sheet metal house, wherein the lower end of the rear side surface inside the sheet metal house is fixedly connected with one end of a feeding rail, the other end of the feeding rail penetrates through the lower side wall of the sheet metal house and is arranged outside the sheet metal house, a moving platform is connected onto the feeding rail in a sliding manner, a plurality of placing grooves are formed in the moving platform, a robot is arranged on the upper side surface of the moving platform, a robot base is fixedly connected onto the rear side surface inside the sheet metal house, a dust collecting frame is arranged on the left side surface of the robot, the dust collecting frame is arranged on the rear side surface inside the sheet metal house, a polishing tool magazine is arranged on the left side surface of the sheet metal house, the polishing tool magazine is fixedly connected onto the rear side surface inside the sheet metal house, a water cooling machine is arranged on the left side surface outside the sheet metal house, the water cooling machine is communicated with the inside the sheet metal house, and a control frame is arranged on the lower side of the water cooling machine, the robot control frame is fixedly connected to the lower end of the control frame, and the electric power cabinet is fixedly connected to the upper end of the control frame.
Preferably, the safety door is arranged on the right side face of the sheet metal room, and the opening and closing control end of the safety door is electrically connected with the main power supply input end of the electric power cabinet.
Preferably, the output end of the electric power cabinet is electrically connected with the input ends of the polishing tool magazine, the water cooling machine, the robot control cabinet and the dust collecting frame.
Preferably, the robot model is FANUCM-20iA/35M, and the left end and the right end of the upper side of the mobile station are fixedly connected with handles.
Preferably, the tool magazine of polishing includes the tool magazine frame, tool magazine frame fixed connection is in the inside trailing flank in panel beating room, tool magazine frame from the top down fixedly connected with in proper order radially floats steel brush device, small-size milling cutter device, pneumatic reciprocal file device, rotatory file device and milling cutter device.
Preferably, the main power of the radial floating steel brush device, the rotary file device and the milling cutter device is a fixed motor, and the main power of the small milling cutter device and the pneumatic reciprocating file device is a pneumatic device.
(III) advantageous effects
The beneficial effects of the utility model reside in that:
1. the novel deburring robot for the external rearview mirror die castings is characterized in that the device is powered on through an electric cabinet, then the working environment superiority of parts in a sheet metal house is guaranteed through a water cooling machine, then the external rearview mirror die castings needing to be polished are placed into a plurality of placing grooves formed in a moving platform through manpower, then the external rearview mirror die castings are placed at proper positions in the sheet metal house through the moving platform, a handle and a feeding rail, then the deburring work of the external rearview mirror die castings is completed through the electric cabinet, a radial floating steel brush device, a small-sized milling cutter device, a pneumatic reciprocating file device, a rotary file device and a milling cutter device in a polishing tool magazine, a robot control cabinet and a robot, after all the external rearview mirror die castings are polished, the external rearview mirror die castings after being processed can be pulled out by a worker, thereby solved artifical external rear-view mirror die casting and polished the burring processing and can lead to artifical problem of the inefficiency of processing of polishing because of characteristics such as rear-view mirror die casting is small, irregular, the structure is complicated, many slider designs.
2. This a novel burring robot for outside rear-view mirror die casting, iron fillings and dust that the outside rear-view mirror die casting of taking utilizes the tool magazine of polishing to polish the in-process production of burring through electric power cabinet control collection dirt frame to the robot adsorb and concentrate, and then guarantee the good degree of operational environment in the panel beating room, and then guarantee the stable persistence operation of the device, and overhaul in the device need enter into the panel beating room when needs, can get into the panel beating room through opening the emergency exit and overhaul work, and the device also will cut off the power supply when the emergency exit is opened, thereby avoid the device operation to cause the injury to the maintainer, and the emergency exit also will cooperate the panel beating room to guarantee the safety in utilization of the device, thereby increase the device's functional practicality.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a left side view of the structure of the present invention;
FIG. 3 is a schematic view of the front view structure of the polishing tool magazine of the present invention,
in the figure: the automatic grinding machine comprises a control frame 1, a water cooling machine 2, a grinding tool magazine 3, a radial floating steel brush device 31, a tool magazine frame 32, a small-sized milling cutter device 33, a pneumatic reciprocating file device 34, a rotary file device 35, a milling cutter device 36, a sheet metal house 4, a dust collecting frame 5, a safety door 6, a robot 7, a moving platform 8, a placing groove 9, a feeding rail 10, a handle 11, an electric cabinet 12 and a robot control cabinet 13.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-3, the utility model provides a technical solution: a novel deburring robot for an external rearview mirror die casting comprises a sheet metal house 4, the lower end of the rear side face inside the sheet metal house 4 is fixedly connected with one end of a feeding rail 10, the sheet metal house 4 is arranged to avoid splashing of scrap iron generated when the device polishes the external rearview mirror die casting, and further avoid the generated scrap iron from injuring workers, so that the use safety of the device is ensured, the other end of the feeding rail 10 penetrates through the lower side wall of the sheet metal house 4 to be arranged outside the sheet metal house 4, a moving table 8 is connected on the feeding rail 10 in a sliding manner, a plurality of placing grooves 9 are formed in the moving table 8, the placing grooves 9 are arranged to stably place the external rearview mirror die casting, and further ensure the structural functionality of the device, a robot 7 is arranged on the upper side face of the moving table 8, a base of the robot 7 is fixedly connected on the rear side face inside the sheet metal house 4, a dust collecting frame 5 is arranged on the left side face of the robot 7, the dust collection frame 5 is arranged to absorb scrap iron and dust generated when the device is used for processing an external rearview mirror die casting, and further ensure the stability and durability of the operation of the device, the dust collection frame 5 is arranged on the rear side surface inside a sheet metal house 4, the left side surface of the sheet metal house 4 is provided with a grinding tool magazine 3, the grinding tool magazine 3 is fixedly connected on the rear side surface inside the sheet metal house 4, the grinding tool magazine 3 is arranged to finish the high-quality and high-efficiency grinding of the external rearview mirror die casting, and further ensure the working material rate and the working quality of the device, the left side surface outside the sheet metal house 4 is provided with a water cooling machine 2, the water cooling machine 2 is communicated with the inside of the sheet metal house 4, the water cooling machine 2 is arranged to ensure the stable operation of electronic components in the operation process of the device, and further ensure the use stability of the device, the lower side of the water cooling machine 2 is provided with a control frame 1, the lower end of the control frame 1 is fixedly connected with a robot 7, the upper end of the control frame 1 is fixedly connected with an electric cabinet 12.
The safety door 6 is arranged on the right side face of the metal plate room 4, the opening and closing control end of the safety door 6 is electrically connected with the main power input end of the electric power cabinet 12, the safety door 6 is arranged to cut off the device when the safety door is opened, and then the safety of the device in the process of overhauling is guaranteed, so that the functional practicability of the device is guaranteed.
The output end of the electric power cabinet 12 is electrically connected with the input ends of the grinding tool magazine 3, the water cooling machine 2, the robot control cabinet 13 and the dust collecting frame 5, and the purpose is to ensure the electric power controllability of the device and further ensure the practical functionality of the device.
7 models of robot are FANUCM-20iA 35M, and the equal fixedly connected with handle 11 in both ends about 8 sides on the mobile station, its purpose is in order to guarantee the structure cooperation nature of the device, also is the material convenience of getting in order to guarantee the material loading of the device simultaneously.
The tool magazine 3 of polishing includes tool magazine frame 32, tool magazine frame 32 fixed connection is at the inside trailing flank in panel beating room 4, tool magazine frame 32 from the top down fixedly connected with radially floats steel brush device 31 in proper order, small-size milling cutter device 33, pneumatic reciprocal file device 34, rotatory file device 35 and milling cutter device 36, its purpose is in order to guarantee the quality of polishing and the efficiency of polishing of outside rear-view mirror die casting, and then guarantees the device's structural functionality under the centre gripping of taking of cooperation robot 7.
The main power of the radial floating steel brush device 31, the rotary file device 35 and the milling cutter device 36 is a fixed motor, the main power of the small milling cutter device 33 and the pneumatic reciprocating file device 34 is a pneumatic device, the purpose of the pneumatic reciprocating file device is to ensure that the corresponding device can stably operate, and then the polishing and deburring functions of the device on external rearview mirror die castings are ensured.
The utility model discloses an operating procedure does:
s1, when the device is used, the device is electrified through the electric cabinet 12, then the working environment superiority of parts in the sheet metal house 4 is ensured through the water cooling machine 2, then the external rearview mirror die castings needing to be polished are placed in a plurality of placing grooves 9 formed in the moving platform 8 through manual work, then the moving platform 8 is pushed upwards on the feeding rail 10 through the handle 11 on the moving platform 8, so that the moving platform 8 is stabilized to the front side of the feeding rail 10, namely, the proper position in the sheet metal house 4, then the radial floating steel brush device 31, the small milling cutter device 33, the pneumatic reciprocating device 34, the rotary file device 35 and the milling cutter device 36 in the polishing tool magazine 3 are controlled to rotate through the electric cabinet 12 again, and then the robot 7 is controlled to work through the robot control cabinet 13 to fetch the external rearview mirror die castings placed in the placing grooves 9 formed in the moving platform 8, then, the robot 7 sequentially passes through the radial floating steel brush device 31, the small milling cutter device 33, the pneumatic reciprocating file device 34, the rotary file device 35 and the milling cutter device 36 in the grinding tool magazine 3, so that grinding work on the single piece of external rearview mirror die castings is completed, the robot 7 is used for placing the external rearview mirror die castings after grinding back and deburring are completed into the corresponding placing grooves 9, then the grinding work on the external rearview mirror die castings in the multiple placing grooves 9 can be rapidly completed by repeating the operations for multiple times, after all the external rearview mirror die castings are ground and deburred, the external rearview mirror die castings after machining can be pulled out by workers, and the grinding and deburring functions on the external rearview mirror die castings are efficiently completed, so that the functional practicability of the device is guaranteed;
s2, the robot 7 takes the outside rear-view mirror die casting and utilizes the in-process of the burring of polishing of tool magazine 3, iron fillings and the dust that will inevitably produce influence the operational environment in panel beating room 4, accessible electric power cabinet 12 control collection dirt frame 5 adsorbs the concentration to the iron fillings and the dust that produce this moment, and then guarantee the good degree of operational environment in panel beating room 4, and then guarantee the stable persistence operation of the device, and overhaul in the device need enter into panel beating room 4 in need, can get into panel beating room 4 through opening emergency exit 6 and overhaul work, and the device will cut off the power supply when emergency exit 6 is opened, thereby avoid the device operation to cause the injury to the maintainer, emergency exit 6 will also cooperate panel beating room 4 to guarantee the safety in utilization of the device, thereby increase the functional practicality of the device.
The above-mentioned embodiments further describe the objects, technical solutions and advantages of the present invention in detail, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (6)
1. The utility model provides a novel burring robot for outside rear-view mirror die casting, includes panel beating room (4), its characterized in that: the sheet metal house is characterized in that the lower end of the inner rear side face of the sheet metal house (4) is fixedly connected with one end of a feeding rail (10), the other end of the feeding rail (10) penetrates through the lower side wall of the sheet metal house (4) and is arranged on the outer side of the sheet metal house (4), the feeding rail (10) is connected with a moving platform (8) in a sliding manner, a plurality of placing grooves (9) are formed in the moving platform (8), a robot (7) is arranged on the upper side face of the moving platform (8), a base of the robot (7) is fixedly connected onto the inner rear side face of the sheet metal house (4), a dust collecting frame (5) is arranged on the left side face of the robot (7), the dust collecting frame (5) is arranged on the inner rear side face of the sheet metal house (4), a polishing tool magazine (3) is arranged on the left side face of the sheet metal house (4), the polishing tool magazine (3) is fixedly connected onto the inner rear side face of the sheet metal house (4), and a water cooling machine (2) is arranged on the outer left side face of the sheet metal house (4), the water cooling machine (2) is communicated with the inside of the sheet metal room (4), a control frame (1) is arranged on the lower side of the water cooling machine (2), a robot (7) is fixedly connected to the lower end of the control frame (1) to form the control frame (1), and an electric power cabinet (12) is fixedly connected to the upper end of the control frame (1).
2. The novel deburring robot for outside mirror die castings according to claim 1, characterized in that: the safety door (6) is arranged on the right side face of the sheet metal room (4), and the opening and closing control end of the safety door (6) is electrically connected with the main power input end of the electric power cabinet (12).
3. The novel deburring robot for outside mirror die castings according to claim 1, characterized in that: the output end of the electric power cabinet (12) is electrically connected with the input ends of the grinding tool magazine (3), the water cooling machine (2), the robot control cabinet (13) and the dust collection frame (5).
4. The novel deburring robot for outside mirror die castings according to claim 1, characterized in that: the robot (7) is of a FANUC M-20iA/35M type, and the left end and the right end of the upper side of the mobile station (8) are fixedly connected with handles (11).
5. The novel deburring robot for outside mirror die castings according to claim 1, characterized in that: the grinding tool magazine (3) comprises a tool magazine rack (32), the tool magazine rack (32) is fixedly connected to the inner rear side face of the sheet metal house (4), and the tool magazine rack (32) is fixedly connected with a radial floating steel brush device (31), a small-sized milling cutter device (33), a pneumatic reciprocating file device (34), a rotary file device (35) and a milling cutter device (36) from top to bottom in sequence.
6. The novel deburring robot for outside mirror die castings according to claim 5, characterized in that: the main power of the radial floating steel brush device (31), the rotary file device (35) and the milling cutter device (36) is a fixed motor, and the main power of the small milling cutter device (33) and the pneumatic reciprocating file device (34) is a pneumatic device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022042516.6U CN213729281U (en) | 2020-09-17 | 2020-09-17 | A novel burring robot for outside rear-view mirror die casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022042516.6U CN213729281U (en) | 2020-09-17 | 2020-09-17 | A novel burring robot for outside rear-view mirror die casting |
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| Publication Number | Publication Date |
|---|---|
| CN213729281U true CN213729281U (en) | 2021-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022042516.6U Active CN213729281U (en) | 2020-09-17 | 2020-09-17 | A novel burring robot for outside rear-view mirror die casting |
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| CN (1) | CN213729281U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117259683A (en) * | 2023-11-18 | 2023-12-22 | 康硕(山西)智能制造有限公司 | Cast material cleaning device based on precision casting |
-
2020
- 2020-09-17 CN CN202022042516.6U patent/CN213729281U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117259683A (en) * | 2023-11-18 | 2023-12-22 | 康硕(山西)智能制造有限公司 | Cast material cleaning device based on precision casting |
| CN117259683B (en) * | 2023-11-18 | 2024-03-12 | 康硕(山西)智能制造有限公司 | Cast material cleaning device based on precision casting |
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Address after: 214000 Standard Workshop Area A of Yanxin Road, Huishan Economic Development Zone, Wuxi City, Jiangsu Province Patentee after: Jiangsu Hebang Technology Co.,Ltd. Address before: 214000 Standard Workshop Area A of Yanxin Road, Huishan Economic Development Zone, Wuxi City, Jiangsu Province Patentee before: WUXI HEBANG METAL PRODUCTS Co.,Ltd. |