CN2568674Y - Primary pole piece processing and preparing set - Google Patents
Primary pole piece processing and preparing set Download PDFInfo
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- CN2568674Y CN2568674Y CN 02276335 CN02276335U CN2568674Y CN 2568674 Y CN2568674 Y CN 2568674Y CN 02276335 CN02276335 CN 02276335 CN 02276335 U CN02276335 U CN 02276335U CN 2568674 Y CN2568674 Y CN 2568674Y
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Abstract
The utility model relates to a primary pole piece processing and preparing machine device, which comprises a leveling embosser, a feeding mechanism, a punching and riveting machine, a piece turning machine and a transmission and control system. Mother blanks through being leveled and embossed are fed into the punching and riveting machine through the feeding mechanism, and the feeding mechanism is a stroke doubling mechanism. The punching and riveting machine has a structure which has three beams and four poles and is provided with five hydraulic rams, the punching and the riveting of the mother blanks and a lifting eye are completed, and the piece turning machine is used for turning and pushing out well prepared primary pole pieces. The utility model can be used for completing the flattening and embossing of mother blanks automatically, the locating and conveying of the mother blanks, lifting eyes and contact rods, processes of punching and riveting, piece turning, etc. and the utility model has the advantages of reliable work, low labor intensity, high productivity and good processing quality.
Description
One, technical field: metallurgical machinery equipment field
Two, background technology:
Non-ferrous metal such as copper, nickel needs processing and preparing starting sheet (claiming cathode sheets again) in the electrorefining process.Starting sheet places electrolyzer as negative electrode, in order to build up metal ion.Starting sheet is by kind of a plate, and hanger, current conducting rod assemble by the electrolysis process requirement.
The general employing in known internal copper smeltery manually adds the processing and fabricating that the nail earphone is finished starting sheet.The linkage assembly that the nail earphone is mainly driven by transmission shaft and bent axle, compositions such as cam mechanism.By manually sending sheet, curved ear, wear rod, what cabinet switch carried out kind of plate and hanger dashes riveting etc.Its labour intensity is big, and safe reliability is poor, and efficient is low, and noise reaches 100dB (A), and work accident, occupational illness take place frequently.Riveting quality does not reach requirement when kind of plate thickness surpasses 0.5mm, directly influences electrolysis production and quality product.
Shenyang Smeltery Factory has been applied for utility model patent " cupric electrolysis starting sheet interlock preparation facilities ", the patent No. 93229768.4 in 93 years.9.61 meters of this device total lengths, wide 1.16 meters, comprise kind of a plate, current conducting rod, copper ear feed mechanism, pressing, the riveting ear of kind plate clapped and turned over upright mechanism and Controlling System etc.Its constitutional features is: be provided with sprocket wheel and gear on electric motor driven main driving axle, utilize above each mechanical operation of these sprocket wheels and gear drive.The photoelectric controller of Controlling System and main driving axle run-in synchronism are with the control work rhythm.This device utilizes two pairs of pressure rollers that kind of plate is carried out leveling, no embossing function, and the riveting of dashing of sheet and ear still adopts linkage assembly, cam mechanism to finish.A promptly whole equipment is pure mechanical transmission, and operating pressure inconvenience is adjusted, and noise reaches more than the 90dB (A), the equipment failure rate height, and quality can not guarantee.In addition, the Controlling System of forming with the control garden tube with light tank, photoelectric receiving tube, rly., electro-magnet is also very backward.Domestic certain copper smelting plant was once bought this drawing data and was made a this equipment, but the debug phase just can't ordinary production be eliminated very soon because of many reasons.
Once costed several hundred million units the eighties and introduced copper smelting a complete set of equipment from Japan the smeltery, Guixi, wherein comprises the starting sheet processing automatic production line that the state of the art seventies is only arranged.This production line structure is huge, costs an arm and a leg, and technically still adopts traditional on-off control element, failure rate height in the use, and starting material are required harsh.Smeltery, Tongling has also introduced one through improved same production line the nineties.From economically, the non-domestic general producer of introducing equipment can bear.
Deficiency according to above-mentioned known technology, this starting sheet processing and preparing unit of the applicant's Development and design is except that material loading leans on manually, can finish a plurality of operations of starting sheet processing automatically, adopt Mechanical Driven and hydraulic drive to combine, and utilize advanced programmable controller (PLC) to control.
Three, summary of the invention 1. the purpose of this utility model are to finish the leveling and the embossing of kind of plate automatically, plant plate, hanger, current conducting rod three's location and conveying, plant the punching and the riveted joint of plate and hanger, turn over processes such as sheet.More than each action undertaken by productive temp and realize interlocking.Can guarantee to produce safely and reliably, alleviate labor strength, reduce noise, boost productivity, improve the starting sheet processing quality.2, technology contents:
Accompanying drawing 1 and accompanying drawing 2 are the design's composition structure diagram.This starting sheet processing unit is by leveling graining machine 1, feed mechanism 2, form towards part such as the connection channel-section steel 11 of riveter 3, turning machine 4, work top 5, leveling graining machine support 6, feed mechanism support 7, turning machine support 8, leveling graining machine transmitting gear 9, turning machine rotating shaft 10, two feed mechanisms and hydraulic power actuating system and electric control system.
(1). accompanying drawing 3 is that the leveling graining machine forms structural representation, slightly rectifys roller (1-1), seven essences by a pair of feeding and rectifys roller (1-2), a pair of embossing roller (1-3), two pairs of shaping rollers (1-4), a pair of outlet rollers (1-5) and depress screw mandrel (1-6), spring (1-7), electric motor (1-8), chain sprocket (1-9), material feeding platform (1-10), supporting plate (1-11), support 6, gear 9 (see figure 2)s and form.All rollers all are installed on the two-side supporting plate, and lower roll is fixed, and the position of top roll can be by depressing screw mandrel and spring is adjusted, thereby change the size of roll gap between the up-down rollers.The up-down rollers that roller, embossing roller, shaping roller and outlet roller are slightly rectified in feeding aligns, seven essences are rectified roller and are staggered up and down, two electric motor are fixed on frame bottom, drive feeding respectively by chain sprocket and slightly rectify roller, the smart lower roll rotation of rectifying roller, embossing roller, shaping roller and outlet roller, the other end of up-down rollers is equipped with a pair of pitch wheel, when lower roll rotates, make feeding slightly rectify the top roll backward rotation of roller, embossing roller, shaping roller and outlet roller by geartransmission.It is free to rotate that three essences of last row are rectified roller.Fig. 4 is the A-A view of Fig. 3, and from scheming to go up as seen, there are trapezoidal groove and flange in the embossing roller surface, and convex-concave is alternate.Its principle of work is: when manually planting plate when being placed on the material feeding platform, feeding is slightly rectified roller and will be planted that plate is nipped and carry out slightly rectifying, the smart effect of rectifying roller is to the further leveling of kind of plate, the effect of embossing roller is to extrude longitudinal stripe to strengthen the rigidity of kind of plate on kind of plate, can produce bending after planting the plate embossing, for making kind of plate smooth, by two pairs of shaping rollers kind of plate is carried out sending after the shaping again.
(2). Fig. 5 forms structure iron for the feed mechanism that the biliquid compressing cylinder drives.It comprises a fixed double rod cylinder (2-1), gear (2-2), upper rack (2-3), following tooth bar (2-4), cradle (2-5), preceding ratchet (2-6), fixed jaw (2-7), back ratchet (2-8).Two cover feed mechanisms are installed in the both sides of worktable 5 respectively, by connecting channel-section steel (11) it are combined as a whole (as shown in Figure 2).Hydraulic cylinder piston rod front end and rotating gear are hinged, and hydraulic ram is fixed on the support (8), and upper rack is fixed on the cradle, and following tooth bar is fixed on the support 7, and gear meshes simultaneously with tooth bar up and down.Preceding ratchet, fixed jaw, back ratchet are installed on the cradle.Its principle of work is: when piston rod movement, the rod end gear is rolling on the tooth bar down, drives the upper rack motion simultaneously.Because tooth bar maintains static down, the stroke of upper rack has just increased one times than travel of piston, i.e. the stroke of upper rack drive cradle is 1.2m, and the only mobile 0.6m of hydraulic cylinder piston.This mechanism is called travel multiplier mechanisms.The effect of three pairs of hooks is: preceding ratchet catches on the kind plate afterbody of being sent by the shaping roller it is delivered to towards the riveter position when advancing, slip on kind of plate when retreating; When the current conducting rod that fixed jaw will manually be put promotes forward, will manually put into the hanger of ear box (2-9) and take out of, and bend automatically and tear open and together deliver to towards riveter; Back ratchet will be delivered to turning machine towards the good starting sheet of riveting.Three pairs of hooks had both played the pusher effect, again kind of a plate, hanger, current conducting rod three were located, and satisfied the requirement of process.
The structure that this feed mechanism can also drive with single hydraulic ram shown in Figure 6.It comprises that one is fixed on support (8) intermediary hydraulic ram (2-1 '), two cradles (2-2 '), guide rail (2-3 '), preceding ratchet (2-4 '), fixed jaw (2-5 '), back ratchet (2-6 '), slide block (2-7 '), connection channel-section steel (2-8 ').Two cradles lay respectively at the both sides of worktable 5, and by connecting channel-section steel it are combined as a whole.Be fixed with two slide blocks below the cradle, can slide along guide rail.Be fixed with preceding ratchet, fixed jaw, back ratchet on the cradle.Its principle of work is identical with the feed mechanism that the biliquid compressing cylinder drives.
(3). accompanying drawing 7 is towards the riveter structure diagram.Towards riveter is three beam four-column type structures, is made up of top end rail (3-1), moved cross beam (3-2), base (3-3) and four root posts (3-4), compressed oil cylinder (3-5), riveted joint oil cylinder (3-6), punching oil cylinder (3-7), the casing (3-8) that are connected three beams.Column and top end rail and base adopt spiral marking connection, and moved cross beam can slide up and down along column.A compressed oil cylinder is fixed on the top end rail, and the tailpiece of the piston rod of compressed oil cylinder is connected with moved cross beam with ball pivot, and two riveted joint oil cylinders are fixed on the moved cross beam, and two punching oil cylinders are fixed on the base.Fig. 8 is the B-B view of Fig. 7.Riveted joint oil cylinder piston bar (3-10) links together by bearing pin (3-12) with joint (3-11).Riveted joint rod (3-9) afterbody is inserted in the nipple orifice, and head cooperates with the endoporus of briquetting (3-13), and briquetting is fixed on the casing (3-8).Punching oil cylinder piston boom end (3-14) is threaded with connecing cover (3-15), and drift (3-16) is fixed on to connect and puts, and cooperates with rest pad (3-17) endoporus.Its principle of work is: when feed mechanism will be planted plate, hanger and current conducting rod when delivering to towards the riveter position, compressed oil cylinder promotes moved cross beam and moves downward, to plant plate and two hangers are pressed on the rest pad for pressured, two punching oil cylinders drive drift and finish punching to kind of plate and hanger from lower to upper, and form four overlaps, drive the excellent overlap that punching is produced of riveted joint from top to bottom by two riveted joint oil cylinders then and flatten, thereby realize planting the riveted joint of pulling with hanger to the four direction bending.
The punching pass has two kinds of designs, as shown in Figure 9.
One is square hole, and overlap is along dotted line stamping-out among the figure, and promptly toward four limits separately, plunger rod portion is a quadrangular, and the end is a rectangular pyramid;
Another is shape hole, garden, and overlap is along dotted line stamping-out among the figure, and promptly toward four limits separately, plunger rod portion is a Cylinder, and the end is a rectangular pyramid.
(4). accompanying drawing 10 is the turning machine structural representation, is made up of oil motor (4-1), revoliving arm (4-2), arc push rod (4-3), pusher oil cylinder (4-4), support (8), rotating shaft (10) (as shown in Figure 2).Shaft support is on support (8), and oil motor is installed in roller end, and revoliving arm and arc push rod all are welded in the rotating shaft, and the pusher oil cylinder is fixed on the support.Its principle of work is: feeding structure machine is delivered to the starting sheet that processes on the revoliving arm of turning machine, and 180 ° of fluid motor-driven pivoted arm counter clockwise rotations are the vertical position with starting sheet by the level attitude upset.Can prevent that with the co-axial arc push rod of pivoted arm starting sheet from retreating in umklapp process, and starting sheet is continued to carry out forward a segment distance, and release and put on the shelf that then, pivoted arm and pusher oil cylinder reset by the pusher oil cylinder.The turning motion fluid motor-driven of turning machine rotating shaft, reversal rate is regulated by electrohydraulic proportional velocity regulating valve.
(5), hydrostatic transmission and Controlling System
Except that leveling embossing roller group adopted the one sprocket gear transmission of electric motor one speed reducer, all the other everythings all adopted hydraulic drive.Adopted electro-hydraulic proportional control technology, all power elements have been carried out centralized Control, and cooperatively interacting and interlocking of transmitter each action of realization has been set by programmable controller (PLC) and D/A.Electrical control system is provided with " manually " and " automatically " two kinds of operator schemes.
(6) starting sheet processing and preparing unit working process
Manually will plant plate is placed on the leveling graining machine material feeding platform, by the leveling graining machine kind of plate is carried out leveling and embossing, feed mechanism (the biliquid compressing cylinder drives or single hydraulic ram drives) makes kind of a plate, hanger and current conducting rod accurately locate on request, and by ratchet before a pair of and a pair of fixed jaw the three is delivered to synchronously towards riveter, finish punching and riveted joint.The starting sheet for preparing is sent into turning machine by a pair of back ratchet of feed mechanism, makes starting sheet become plumbness by horizontality, and directly pushes to bin by the pusher oil cylinder.
Advantage or positively effect:
The design is applicable to the processing and preparing of electrolytic non-ferrous metal refining starting sheets such as copper, nickel.Unit total length 4.5m, wide 1.2m, compact construction, rationally novel in design, manufacturing cost is lower, and except that the artificial material loading of need, the whole course of processing is all finished automatically;
1, adopt many pair rollers that kind of plate is carried out the leveling embossing, make the plate surface evenness good, rigidity is bigger; Roll gap adopts and depresses screw mandrel, spring adjustment, and is easy to operate, is suitable for the different kind plate of thickness;
2, two oil cylinder feed mechanisms have adopted travel multiplier mechanisms, make the oil cylinder piston stroke reduce half, are convenient to make, and make compact construction, and are accurate by the cradle stroke of toothing.Be convenient to the feeding location.Three pairs of hooks had both played the pusher effect on the cradle, and plate, ear, excellent three are accurately located; Feeding adopts the twin-tub synchronization loop to combine with mechanical synchronization, and the repairing loop of draining the oil is set, and has solved the synchronous operation problem of two feeding oil cylinders well.
Single oil cylinder feed mechanism has only an oil cylinder, need not hydraulic pressure synchronization loop and mechanical synchronizer.
Two kinds of feed mechanisms all utilize electrohydraulic proportional velocity regulating valve to realize the speed change degree control of oil cylinder piston.
3, be three beam four-column type structures towards riveter, be characterized in that itself forms the frame system of a sealing, operating pressure is born by member own; Top end rail and bottom end rail can adopt foundry goods or weldment.
Finish with two punching oil cylinders of a compressed oil cylinder and two riveted joint oil cylinders respectively and compress punching and riveted joint action.Automatically regulate punching with the electric-hydraulic proportion pressure valve, rivet, compress required pressure, pressure change is steady, and it is convenient to adjust control; Kind of plate adopts square or garden shape with the punching pass of hanger, and overlap is flat toward the upset riveting of four limits, makes plate, ear firm and reliable connection, and each hanger need only promptly satisfy processing requirement towards-hole;
4, turning machine can be the vertical position with the starting sheet that processes by the level attitude upset reposefully, by the ejection cylinder automatic get-on carriage, thus the distortion of minimizing starting sheet.
5, this equipment productivity reaches 420 slices/hour, and work noise is reduced to 82dB (A), is up to state standards, and the starting sheet riveted joint is smooth reliable, and processing quality reaches processing requirement; Level of automation is higher, and labor strength alleviates greatly.
Four. description of drawings
Fig. 1 is a composition structural front view of the present utility model.Among the figure, the 1st, leveling graining machine, the 2nd, feed mechanism, the 3rd, towards riveter, the 4th, turning machine, the 5th, work top, the 6th, leveling graining machine support, the 7th, feed mechanism support, 8 turning machine supports.
Fig. 2 is the vertical view of Fig. 1.The 9th, leveling graining machine transmitting gear, the 10th, turning machine rotating shaft, 11 is connection channel-section steels of two feed mechanisms.
Fig. 3 is that the leveling graining machine is formed structure iron.Among the figure, (1-1) be feeding slightly rectify roller, (1-2) be smart rectify roller, (1-3) be embossing roller, (1-4) be shaping roller, (1-5) be outlet roller, (1-6) be depress screw mandrel, (1-7) is that spring, (1-8) they are that electric motor, (1-9) they are that chain sprocket, (1-10) they are that material feeding platform, (1-11) they are supporting plates.
Fig. 4 is the A-A view of Fig. 2.
Fig. 5 is that the feed mechanism that the biliquid compressing cylinder drives is formed structure iron.Among the figure, be that double rod cylinder, (2-2) are that gear, (2-3) are that upper rack, (2-4) are that tooth bar, (2-5) are that cradle, (2-6) are that preceding ratchet, (2-7) are that fixed jaw, (2-8) are that back ratchet, (2-9) are the ear boxes down (2-1).
Fig. 6 is that the feed mechanism that single hydraulic ram drives is formed structure iron.Among the figure, (2-1 ') is that hydraulic ram, (2-2 ') are that cradle, (2-3 ') are that guide rail, (2-4 ') are that preceding ratchet, (2-5 ') are that fixed jaw, (2-6 ') are that back ratchet, (2-7 ') are that slide block, (2-8 ') connect channel-section steel.
Fig. 7 forms structure iron towards riveter.Among the figure, being that top end rail, (3-2) are that moved cross beam, (3-3) are that base, (3-4) are that column, (3-5) are compressed oil cylinders (3-1), (3-6) is that riveted joint oil cylinder, (3-7) are that punching oil cylinder, (3-8) are casings.
Fig. 8 is the B-B view of Fig. 7.Among the figure, (3-9) be riveted joint rod, (3-10) be riveted joint oil cylinder piston bar, (3-11) be joint, (3-12) be bearing pin, (3-13) be briquetting, (3-14) be punching oil cylinder piston bar, (3-15) be connect cover, (3-16) is that drift, (3-17) they are rest pads
Fig. 9 is perforated two kinds of pass figure.
Figure 10 forms structure iron for turning machine.Among the figure, be that oil motor, (4-2) are that revoliving arm, (4-3) are that arc push rod, (4-4) are the pusher oil cylinders (4-1).
Claims (3)
- Starting sheet processing and preparing unit comprise leveling graining machine, feed mechanism, towards riveter, turning machine and hydrostatic transmission and electric control system, it is characterized in that:1). the leveling graining machine is slightly rectified roller (1-1) by a pair of feeding, seven essences are rectified roller (1-2), a pair of embossing roller (1-3), two pairs of shaping rollers (1-4), a pair of outlet roller (1-5), and depress screw mandrel (1-6), spring (1-7), electric motor (1-8), chain sprocket (1-9), material feeding platform (1-10), supporting plate (1-11), support (6), gear (9) is formed, all rollers all are installed on the two-side supporting plate, lower roll is fixed, the position of top roll can be by depressing screw mandrel and spring is adjusted, roller is slightly rectified in feeding, embossing roller, the up-down rollers of shaping roller and outlet roller aligns, seven essences are rectified roller and are staggered up and down, two electric motor are fixed on frame bottom, drive feeding respectively by chain sprocket and slightly rectify roller, the smart roller of rectifying, embossing roller, the lower roll of shaping roller and outlet roller rotates, the other end of up-down rollers is equipped with a pair of pitch wheel, when lower roll rotates, make the top roll backward rotation of above-mentioned four groups of rollers by geartransmission, it is free to rotate that three essences of last row are rectified roller, there are trapezoidal groove and flange in the embossing roller surface, and convex-concave is alternate, screw mandrel is depressed in each roll gap size employing and spring is adjusted2). the feed mechanism that the biliquid compressing cylinder drives comprises a fixed double rod cylinder (2-1), gear (2-2), upper rack (2-3), following tooth bar (2-4), cradle (2-5), preceding ratchet (2-6), fixed jaw (2-7), back ratchet (2-8), two cover feed mechanisms are installed in the both sides of worktable (5) respectively, by connecting channel-section steel (11) it is combined as a whole, hydraulic cylinder piston rod front end and rotating gear are hinged, hydraulic ram is fixed on the support (8), upper rack is fixed on the cradle, following tooth bar is fixed on the support (7), and gear meshes simultaneously with tooth bar up and down.Preceding ratchet, fixed jaw, back ratchet are installed on the cradle,3). towards riveter is three beam four-column type structures, comprise top end rail (3-1), moved cross beam (3-2), base (3-3) and four root posts (3-4) that are connected three beams, compressed oil cylinder (3-5), riveted joint oil cylinder (3-6), punching oil cylinder (3-7), casing (3-8), column and top end rail and base adopt spiral marking connection, moved cross beam can slide up and down along column, a compressed oil cylinder is fixed on the top end rail, the tailpiece of the piston rod of compressed oil cylinder is connected with sliding beam with ball pivot, two riveted joint oil cylinders are fixed on the moved cross beam, two punching oil cylinders are fixed on the base, riveted joint oil cylinder piston bar (3-10) links together by bearing pin (3-12) with joint (3-11), riveted joint rod (3-9) afterbody is inserted in the nipple orifice, head cooperates with the endoporus of briquetting (3-13), briquetting is fixed on the casing (3-8), punching oil cylinder piston boom end (3-14) with connect cover (3-15) and be threaded, drift (3-16) is fixed on to connect and puts, and cooperates with rest pad (3-17) endoporus4). turning machine is made up of oil motor (4-1), revoliving arm (4-2), arc push rod (4-3), pusher oil cylinder (4-4), support (8), rotating shaft (10).Shaft support is on support (8), oil motor is installed in roller end, and revoliving arm and arc push rod all are welded in the rotating shaft, and the pusher oil cylinder is fixed on the support, the turning motion fluid motor-driven of turning machine rotating shaft, reversal rate is regulated by electrohydraulic proportional velocity regulating valve.
- 2. starting sheet processing and preparing unit according to claim 1, it is characterized in that: feed mechanism is that single hydraulic ram drives, it comprises that one is fixed on support (8) intermediary hydraulic ram (2-1 '), two cradles (2-2 '), guide rail (2-3 '), preceding ratchet (2-4 '), fixed jaw (2-5 '), back ratchet (2-6 '), slide block (2-7 '), connection channel-section steel (2-8 '), two cradles lay respectively at the both sides of worktable (5), and by connecting channel-section steel it are combined as a whole.Be fixed with two slide blocks below the cradle, can slide, be fixed with preceding ratchet, fixed jaw, back ratchet on the cradle along guide rail.
- 3. according to claim 1,2 described starting sheet processing and preparing units, it is characterized in that: the punching pass has square and two kinds of designs of garden shape.
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CN 02276335 CN2568674Y (en) | 2002-08-29 | 2002-08-29 | Primary pole piece processing and preparing set |
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CN 02276335 CN2568674Y (en) | 2002-08-29 | 2002-08-29 | Primary pole piece processing and preparing set |
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CN109940366A (en) * | 2019-04-19 | 2019-06-28 | 温州中科自动化设备有限公司 | A kind of sleeving and riveting integrally orders deduction |
CN109940366B (en) * | 2019-04-19 | 2023-12-15 | 温州中科自动化设备有限公司 | Punching and riveting integrated button sewing machine |
CN113560370A (en) * | 2021-07-22 | 2021-10-29 | 周敏 | Flattening device of stainless steel strip straightener |
CN114011931A (en) * | 2021-09-16 | 2022-02-08 | 金川集团股份有限公司 | Full-automatic pressure mark embossing unit of nickel starting sheet |
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