CN117000830A - A tool for rapid pressing of metal arc plates - Google Patents
A tool for rapid pressing of metal arc plates Download PDFInfo
- Publication number
- CN117000830A CN117000830A CN202310709615.0A CN202310709615A CN117000830A CN 117000830 A CN117000830 A CN 117000830A CN 202310709615 A CN202310709615 A CN 202310709615A CN 117000830 A CN117000830 A CN 117000830A
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- China
- Prior art keywords
- rod
- material returning
- molding die
- pressing
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
- B21D5/0209—Tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
本发明公开了一种金属弧形板快速压制工装，包括机体、传动部、压制部以及退料部，所述传动部位于机体上，传动部固定在机体上部，传动部为压制部提供下压动力，退料部在压制部工作好后，退出压制部内部型腔内的金属桶，传动部连接压辊的一端，压辊和连接杆的轴线平行，成型下模固定在工装底座的上端面上，成型下模的顶部和两个所述成型上模的内侧与压辊之间构成型腔；所述退料部包括退料杆活动槽、退料杆、退料杆复位机构，退料杆活动槽位于工装底座内部，且退料杆活动槽在成型上模导向杆导向槽的正中间，成型上模逐渐闭合。该金属弧形板快速压制工装，生产金属弧形板成品率高，弯曲程度多样，辅以退料机构提高生产效率，同时可以有效降低成本。
The invention discloses a metal arc plate rapid pressing tool, which includes a machine body, a transmission part, a pressing part and a material withdrawal part. The transmission part is located on the machine body, the transmission part is fixed on the upper part of the body, and the transmission part provides downward pressure for the pressing part. Power, the stripping part exits the metal barrel in the cavity of the pressing part after the pressing part is completed. The transmission part is connected to one end of the pressing roller. The axes of the pressing roller and the connecting rod are parallel. The lower molding die is fixed on the upper end surface of the tooling base. On the top, the top of the forming lower mold and the inner sides of the two forming upper molds form a cavity between the pressure rollers; the stripping part includes a stripping rod movable groove, a stripping rod, and a stripping rod reset mechanism. The rod movable groove is located inside the tool base, and the ejection rod movable groove is in the middle of the guide rod guide groove of the forming upper mold, and the forming upper mold gradually closes. The metal curved plate can be quickly pressed into a tooling, which can produce metal curved plates with high yield and various bending degrees. It is supplemented by a material withdrawal mechanism to improve production efficiency and can effectively reduce costs.
Description
Technical Field
The invention relates to the technical field of material forming apparatuses, in particular to a rapid pressing tool for a metal arc plate.
Background
Metal arcuate panels are commonly used in some construction industries, such as suspended ceilings on ceilings, high-rise metal curtain walls, and the like. The metal arc plates are usually manufactured by a bending machine, the principle is that the metal plates enter between two rollers and are bent and formed through a guide mechanism, but the bending mechanism needs to apply enough deformation force to the metal plates, the rotating speed of the bending machine is slow, the forming efficiency is low, the shape of the arc plates is limited by the metal fatigue strength of the guide mechanism on the bending machine, if the guide mechanism is slightly deformed or displaced, the arc plate materials are scrapped, and a batch of materials are formed, then problems are found and waste is caused because the continuity of the bending machine is strong; meanwhile, when the bending machine bends the plate, the bending degree is single, and the plates with different bending degrees cannot be produced; meanwhile, when the current metal plate bending machine continuously produces, the rotating roller is required to work all the time, so that the production cost is increased.
Disclosure of Invention
The invention aims to provide a rapid pressing tool for a metal arc-shaped plate, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: a rapid pressing tool for a metal arc plate comprises a machine body, a transmission part, a pressing part and a material returning part, wherein,
the transmission part is positioned on the machine body, the transmission part is fixed on the upper part of the machine body, the transmission part provides downward pressing power for the pressing part, the material returning part withdraws from the metal barrel in the cavity inside the pressing part after the pressing part works well,
the pressing part comprises a pressing roller, a lower molding die, an upper molding die guide rod guide groove and gears, wherein the transmission part is connected with one end of the pressing roller, the axes of the pressing roller and the connecting rod are parallel, the lower molding die is fixed on the upper end face of the tool base, the upper molding die is installed on two sides of the tool base, the side face of the upper molding die is connected with the upper molding die guide rod in an arc shape, the inner arc face of the upper molding die guide rod faces the pressing roller, the upper molding die guide rod is movably inserted into the tool base through the upper molding die guide rod guide groove in a shape fit with the upper molding die guide rod, two gears are rotatably installed in the tool base, racks are arranged on the upper molding die guide rod, the racks are meshed with the gears, and a cavity is formed between the top of the lower molding die and the inner sides of the upper molding die and the pressing roller;
the material returning part comprises a material returning rod movable groove, a material returning rod and a material returning rod resetting mechanism, wherein the material returning rod movable groove is positioned in the tool base, the material returning rod movable groove is arranged in the middle of the guide rod guide groove of the upper die, the material returning rod is vertically arranged in the material returning rod movable groove, racks are arranged on two sides of the material returning rod, the racks are meshed with gears on two sides of the material returning rod, the upper part of the material returning rod penetrates through the upper die, and the material returning rod resetting mechanism is arranged below the material returning rod; when the material returning part returns the material gradually upwards, the upper forming die is gradually unfolded; when the material returning part returns the material gradually downwards, the upper molding die is gradually closed.
Preferably, the machine body comprises a tool base and a back plate, wherein the tool base and the back plate are integrally L-shaped, the back plate is hollow, and a connecting rod guide rail is vertically reserved on the end surface of the back plate facing the tool base; the transmission part comprises a hydraulic cylinder and a telescopic rod, the hydraulic cylinder is arranged at the top of the back plate, the telescopic rod on the hydraulic cylinder is positioned inside the back plate, the bottom of the telescopic rod is transversely connected with a connecting rod, the connecting rod penetrates through the back plate through a connecting rod guide rail and moves up and down at the back plate through the telescopic rod, and the connecting rod is connected with one end of the compression roller.
Preferably, when the two upper molding dies are in a pressed state, a gap is left at the upper part, and the width of the gap is not less than 5cm.
Preferably, the whole of the forming lower die, the forming upper die and the forming upper die guide rod and the tooling base form a disassembly structure; the compression roller and the connecting rod form a disassembly structure.
Preferably, the return rod reset mechanism is a spring fixed at the bottom of the movable groove of the return rod.
Compared with the prior art, the invention has the beneficial effects that: this quick press tooling of metal arc through placing the metal sheet on shaping lower mould, the lower press roller of transmission, the shaping goes up the mould and pushes down when the compression roller, the material returning pole moves down in step, rack and gear engagement through its both sides, drive shaping and go up the mould guide bar and move up, let shaping go up the mould and exert the guide force to the metal sheet both sides when pressing the state, form the arc, after the suppression process, lift the compression roller on the transmission portion, under material returning pole canceling release mechanical system's effect, material returning pole moves up, rack and gear engagement, shaping go up the mould guide bar and move up to the inside receipts of frock base, material returning is accomplished, the device suppresses the arc yield height, the shaping is fast, cooperation automation feed mechanism, the continuity is strong, only need the transmission portion promote simultaneously when moving up and down, only use the electric energy, the power consumption is low, reduction in production cost.
Drawings
FIG. 1 is a schematic drawing showing a cross-sectional elevation of a material of the present invention during pressing;
FIG. 2 is a schematic diagram showing a front cross-sectional structure of the material of the present invention during material withdrawal;
fig. 3 is a schematic side view of the present invention.
In the figure: 1. a tooling base; 2. a back plate; 3. a hydraulic cylinder; 4. a telescopic rod; 5. a connecting rod guide rail; 6. a connecting rod; 7. forming a lower die; 8. forming an upper die; 9. forming an upper die guide rod; 10. forming an upper die guide rod guide groove; 11. a press roller; 12. a material returning rod movable groove; 13. a material returning rod; 14. a return rod reset mechanism; 15. a gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides a technical solution: a rapid pressing tool for a metal arc plate comprises a machine body, a transmission part, a pressing part and a material returning part, wherein,
the transmission part is positioned on the machine body, the transmission part is fixed on the upper part of the machine body, the transmission part provides downward pressing power for the pressing part, the material returning part withdraws from the metal barrel in the cavity inside the pressing part after the pressing part works well,
the pressing part comprises a press roller 11, a lower molding die 7, an upper molding die 8, an upper molding die guide rod 9, an upper molding die guide rod guide groove 10 and a gear 15, the transmission part is connected with one end of the press roller 11, the axes of the press roller 11 and the connecting rod 6 are parallel, the lower molding die 7 is fixed on the upper end surface of the tool base 1, the upper molding die 8 is installed on two sides of the tool base 1, the side surface of the upper molding die 8 is connected with an arc-shaped upper molding die guide rod 9, the inner arc of the upper molding die guide rod 9 faces the press roller 11, the upper molding die guide rod 9 is movably inserted into the tool base 1 through the upper molding die guide rod guide groove 10 which is matched with the upper molding die guide rod, two gears 15 are rotatably installed in the tool base 1, racks are arranged on the upper molding die guide rod 9 and are meshed with the gears 15, and a cavity is formed between the top of the lower molding die 7 and the inner sides of the two upper molding dies 8 and the press roller 11;
the material returning part comprises a material returning rod movable groove 12, material returning rods 13 and a material returning rod resetting mechanism 14, wherein the material returning rod movable groove 12 is positioned in the tool base 1, the material returning rod movable groove 12 is arranged in the middle of the forming upper die guide rod guide groove 10, the material returning rods 13 are vertically arranged in the material returning rod movable groove 12, racks are arranged on two sides of the material returning rods 13 and meshed with gears 15 on two sides, the upper part of the material returning rods 13 penetrates through the forming upper die 8, and the material returning rod resetting mechanism 14 is arranged below the material returning rods 13; when the material returning part returns the material gradually upwards, the upper forming die 8 is gradually unfolded; when the material returning part returns the material gradually downwards, the upper molding die 8 is gradually closed.
The specific working principle of the embodiment is as follows: after the plate is pushed onto the lower forming die 7 by the feeding mechanism, the pressing part drives the pressing roller 11 to press downwards, the bottom of the plate enters into the upper cavity of the lower forming die 7, two sides of the plate are bent, meanwhile, the plate downwards presses the material returning rod 13, after the material returning rod 13 gradually enters into the material returning rod movable groove 12, racks and gears 15 on two sides of the material returning rod 13 are meshed, the gears 15 rotate, the upper forming die guide rod 9 is driven to move upwards when the gears 15 rotate, the upper forming die 8 is further pushed to approach the two sides of the plate, the two ends of the metal plate continue to bend under the guide acting force of the inner cambered surface of the upper forming die 8, after the bending is set to the bottom, the pressing part drives the pressing roller 11 to reset, the material returning rod 13 moves upwards under the action of the material returning rod reset mechanism 14, the material returning rod 13 is folded into the material returning rod movable groove 12, the upper forming die 8 is serviced, and the next metal plate pressing step is continued.
According to the central control platform, the pressing degree of the transmission part is adjusted, the bending degree of the metal plate is changed, and the metal plates with different bending degrees are produced.
As the preferred embodiment, the machine body comprises a tool base 1 and a back plate 2, wherein the tool base 1 and the back plate 2 are integrally L-shaped, the back plate 2 is hollow, and a connecting rod guide rail 5 is vertically reserved on the end surface of the back plate 2 facing the tool base 1; the drive portion includes pneumatic cylinder 3 and telescopic link 4, and the top at backplate 2 is installed to pneumatic cylinder 3, and telescopic link 4 on the pneumatic cylinder 3 is located backplate 2 inside, and the bottom of telescopic link 4 transversely has connecting rod 6, and connecting rod 6 runs through backplate 2 through connecting rod guide rail 5 and reciprocates in backplate 2 department through telescopic link 4, and the one end of compression roller 11 is connected to connecting rod 6.
In the above embodiment, the telescopic rod 4 on the hydraulic cylinder 3 is pressed down to drive the connecting rod 6 to be pressed down, and the connecting rod 6 moves in the guide rail of the connecting rod guide rail 5 to drive the press roller 11 to move up and down.
As the above embodiment, it is preferable that the two molding upper dies 8 leave a gap in the upper portion in the pressed state, and the width of the gap is not less than 5cm.
In the above embodiment, the pressing tool of the present invention may also produce a barrel-shaped arc plate, and the barrel-shaped arc plate is pressed by the forming upper die 8 and the forming lower die 7, and the forming upper die 8 and the forming lower die 7 form a cavity, and a gap is reserved at the upper portion, so that welding at the junction is facilitated.
When the invention is used for continuously producing the pressed arc plate, the length of the arc plate is required to be determined according to the upper forming die 8, the lower forming die 7 and the press roller 11, and the arc plate is required to be ensured not to be wrapped on the press roller 11 after being pressed, so that the material returning of the material returning mechanism is influenced.
As preferable in the above embodiment, the whole of the molding lower die 7, the molding upper die 8 and the molding upper die guide bar 9 form a disassembly structure with the tool base 1; the pressing roller 11 and the connecting rod 6 form a disassembling structure.
In the above embodiment, the dimensions of the lower molding die 7, the upper molding die 8 and the press roller 11 can be changed in a detachable manner, so that the dimensions of the pressing cavity can be changed, the diversity of the pressing dimensions of the arc plate can be increased, and meanwhile, the maintenance is convenient.
Preferably, the return mechanism 14 is a spring fixed to the bottom of the movable slot 12.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A rapid pressing tool for a metal arc plate comprises a machine body, a transmission part, a pressing part and a material returning part, wherein,
the transmission part is located the organism, and transmission part is fixed on organism upper portion, and transmission part provides the pushing down power for the suppression portion, and material returning part is in the inside die cavity's of suppression portion metal barrel of withdrawal after the suppression portion work, its characterized in that:
the pressing part comprises a pressing roller (11), a lower molding die (7), an upper molding die (8), an upper molding die guide rod (9), an upper molding die guide rod guide groove (10) and a gear (15), the transmission part is connected with one end of the pressing roller (11), the pressing roller (11) is parallel to the axis of the connecting rod (6), the lower molding die (7) is fixed on the upper end face of the tool base (1), the upper molding die (8) is installed on two sides of the tool base (1), the side face of the upper molding die (8) is connected with the upper molding die guide rod (9) in an arc shape, the inner arc of the upper molding die guide rod (9) faces the pressing roller (11), the upper molding die guide rod (9) is movably inserted into the tool base (1) through the upper molding die guide rod guide groove (10) which is matched with the upper molding die guide rod guide groove in shape, two gears (15) are rotatably installed in the tool base (1), racks are arranged on the upper molding die guide rod (9) and are meshed with the gears (15), and the tops of the lower molding die (7) and the inner sides of the two upper molding dies (11) are formed between the inner sides of the two upper molding dies (11 and the pressing die.
The material returning part comprises a material returning rod movable groove (12), material returning rods (13) and a material returning rod reset mechanism (14), wherein the material returning rod movable groove (12) is positioned in the tool base (1), the material returning rod movable groove (12) is arranged in the middle of the forming upper die guide rod guide groove (10), the material returning rods (13) are vertically arranged in the material returning rod movable groove (12), racks are arranged on two sides of the material returning rods (13) and meshed with gears (15) on two sides, the upper part of the material returning rods (13) penetrates through the forming upper die (8), and the material returning rod reset mechanism (14) is arranged below the material returning rods (13); when the material returning part returns the material gradually upwards, the upper forming die (8) is gradually unfolded; when the material returning part returns the material gradually downwards, the upper molding die (8) is gradually closed.
2. The rapid pressing tool for the metal arc plate according to claim 1, wherein: the machine body comprises a tool base (1) and a back plate (2), wherein the tool base (1) and the back plate (2) are integrally L-shaped, the back plate (2) is hollow, and a connecting rod guide rail (5) is vertically reserved on the end surface of the back plate (2) facing the tool base (1); the transmission part comprises a hydraulic cylinder (3) and a telescopic rod (4), the hydraulic cylinder (3) is arranged at the top of the back plate (2), the telescopic rod (4) on the hydraulic cylinder (3) is positioned inside the back plate (2), a connecting rod (6) is transversely connected to the bottom of the telescopic rod (4), the connecting rod (6) penetrates through the back plate (2) through a connecting rod guide rail (5) and moves up and down at the back plate (2) through the telescopic rod (4), and the connecting rod (6) is connected with one end of the compression roller (11).
3. The rapid pressing tool for the metal arc-shaped plate according to claim 1, wherein: when the two upper molding dies (8) are in a pressed state, a gap is reserved at the upper part, and the width of the gap is not less than 5cm.
4. The rapid pressing tool for the metal arc-shaped plate according to claim 1, wherein: the whole of the forming lower die (7), the forming upper die (8) and the forming upper die guide rod (9) and the tool base (1) form a dismounting structure; the compression roller (11) and the connecting rod (6) form a disassembly structure.
5. The rapid pressing tool for the metal arc-shaped plate according to claim 1, wherein: the material returning rod reset mechanism (14) is a spring fixed at the bottom of the material returning rod movable groove (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310709615.0A CN117000830A (en) | 2023-06-15 | 2023-06-15 | A tool for rapid pressing of metal arc plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310709615.0A CN117000830A (en) | 2023-06-15 | 2023-06-15 | A tool for rapid pressing of metal arc plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117000830A true CN117000830A (en) | 2023-11-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310709615.0A Pending CN117000830A (en) | 2023-06-15 | 2023-06-15 | A tool for rapid pressing of metal arc plates |
Country Status (1)
| Country | Link |
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| CN (1) | CN117000830A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118122837A (en) * | 2024-04-30 | 2024-06-04 | 蒂升电梯(中国)有限公司成都分公司 | Bending equipment for elevator door plate processing |
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| CN212494681U (en) * | 2020-07-08 | 2021-02-09 | 佛山市和度热能设备有限公司 | Bending punching machine convenient to change plastic block |
| CN113560430A (en) * | 2021-07-01 | 2021-10-29 | 陶铁男 | Sheet metal die |
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| CN218982757U (en) * | 2022-12-12 | 2023-05-09 | 六安成信金属科技有限公司 | Bending device |
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2023
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20140078874A (en) * | 2012-12-18 | 2014-06-26 | 이준화 | Band Plate Roll-Form Device, Roll Form Part Fixing Device and Ring Part Manufacturing Method using the sames |
| CN208321847U (en) * | 2018-06-19 | 2019-01-04 | 深圳市恒达无限通信设备有限公司 | A kind of phone housing stamping die |
| CN212494681U (en) * | 2020-07-08 | 2021-02-09 | 佛山市和度热能设备有限公司 | Bending punching machine convenient to change plastic block |
| CN113560430A (en) * | 2021-07-01 | 2021-10-29 | 陶铁男 | Sheet metal die |
| CN218692952U (en) * | 2022-11-11 | 2023-03-24 | 深圳长江家具有限公司 | Stamping head is used in processing of multidirectional slip main frame |
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| CN118122837A (en) * | 2024-04-30 | 2024-06-04 | 蒂升电梯(中国)有限公司成都分公司 | Bending equipment for elevator door plate processing |
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