CN2435920Y - Fermentation and cultivation device for culture medium of edible mushroom - Google Patents

Fermentation and cultivation device for culture medium of edible mushroom Download PDF

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Publication number
CN2435920Y
CN2435920Y CN 00228086 CN00228086U CN2435920Y CN 2435920 Y CN2435920 Y CN 2435920Y CN 00228086 CN00228086 CN 00228086 CN 00228086 U CN00228086 U CN 00228086U CN 2435920 Y CN2435920 Y CN 2435920Y
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fermentation
air
utility
model
fermenting cellar
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CN 00228086
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Chinese (zh)
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熊福祥
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Abstract

The utility model relates to a fermentation and cultivation device for culture media for edible fungus. The utility model is composed of a fermentation chamber, a drainage ditch, a temperature sensor, an externally connected temperature indicator, an exhaust pipe, a switching valve, etc.; besides, an air supply pipe is arranged on the bottom of a pool and is externally connected with an air compressor, a water spray and liquid replenishment pump, a fumigation generation tank, etc. through the switching valve. The utility model realizes the control of fermentation conditions such as temperature, humidity, air, etc., and can carry out the operation of fumigation disinfection, the replenishment of nutrient solution and the direct cultivation of edible fungus. The utility model has the advantages that manufacture and use are convenient, fabricating cost is low, yield, efficiency and quality can be raised, and the species of edible fungus cultivated by raw materials are enlarged; the utility model is the multifunctional, economical and practical fermentation and cultivation device for culture media for edible fungus.

Description

Culture medium of edible fungus fermentation and culturing device
The utility model be a kind of be used for culture medium of edible fungus fermentation and the culture base-material after fermentation can be directly at the device of this device culturing edible fungus
The fermentation of the culture base-material in the Edible Fungi is the effective way that improves edible mushroom output, usually use the method for composting to come the fermented and cultured base-material, indoor composting is arranged, outdoor composting, composting etc. in the pond, these methods often need repeatedly turning, and working strength is big, waste time and energy, and fermentation condition is difficult to control, ferment effect is difficult to grasp and ferments inhomogeneously, and culture base-material vulnerable to pollution etc. cause production cost high and influence the output of edible mushroom.
The purpose of this utility model, provide a kind of cost low, easy to manufacture, easy and simple to handle, and can control fermentation condition effectively, the one time fermentation success, without turning, fermentation is evenly, not contaminated, production cost is low, can improve the installation for fermenting of edible mushroom output greatly, and through the culture base-material after the fermentation also can be directly in this installs the device of culturing edible fungus.
The utility model is by the fermenting cellar of rectangle, air supply pipe, air compressor, drain ditch, water spray fluid infusion pump, fumigation generation tank, temperature sensor and external display thereof.The device that switch valve etc. are formed.As shown in drawings.
Now be described further in conjunction with the accompanying drawings
Accompanying drawing 1 is the structure chart of fermentation culturing device.
1 is fermenting cellar, and 2 is air supply pipe, and 3 is air compressor, and 4 is the drain ditch, and 5 are water spray fluid infusion pump, and 6 is the fumigation generation tank, 7 temperature sensors and external display, and 8 is blast pipe, and 9 is switch valve, and 10 is the fermenting cellar top cover, and 11 is fermenting cellar switch side door,
By 1,2,3,4,7,8,9 constitute fermentation systems, are essential part of the present invention and essential condition
By 1,2,5,6,8,9 constitute the water spray fluid infusion system, are the expanded functions of this device
By 1,2,6,8,9 constitute the fumigations mould system that disappears, and are the expanded functions of this device
An end face 10 and a side 11 can be opened, so that load culture base-material, have adorned the back and have recovered sealing.Height and length are advisable with 1~3m, also can suitably dwindle and enlarge according to different production operation forms, expect that with the filling of wheelbarrow feeding manner optimum height and width are best for (1.5 ± 0.5) m with 1.5m with present.1.1m 3Can load 1 ton of material approximately, determine the length of fermenting cellar by the amount of required fermentation material, be generally 5~20m, operating accommodation in present wheelbarrow mode is 5~10m, the class's of being treating capacity is 1.5 * 1.5 * (5~10) ÷ 1.1=10~20 tons, also can be according to the horizontal design length of practical operation, but must be to exceed with interior finishing smoothly continuously a shift.
The thickness of fermentation material, water content all deny, reasons such as charging operation qualification cause the air dispersion inequality, and easily initiation is mixed bacterium and is influenced fermented quality, the installation for fermenting size is big more, state of charge, easy more inhomogeneous, being approximately 10 tons by present more satisfactory scale is that the length of fermenting cellar is 10 ÷ (1.5 * 1.5)=5 meters.
The material that construction material is good with heat-proof quality and sealing property is good material such as pulls as insulating brick, foaming water mud, polyurethane, aluminium.
The drain ditch is located at the one or both sides of bottom surface, and a little less than the plane unnecessary water is easily discharged from the drain ditch outdoor, and the drain ditch clogs discharge outlet with stopper when the device operation.
Water spray fluid infusion (nutrient solution) pump gets final product with general suction pump, and connects air supply pipe, is connected to switch valve in the junction, and when this part function was not activated, switch valve was closing, and when this part moved, air compressor and steam supply valve and fumigation valve were closing.This part is auxiliary expanded function device, can omit in case of necessity.For example ferment operating technology very on top of, and the batching recipe ratio is more fixing, and existing assurance when guaranteeing that fermentation process does not need to increase humidity can be omitted this part configuration, (promptly spray water fluid infusion pump and switch valve thereof)
The fumigation disinfection tank is an airtight pressure vessel, and connects air supply pipe, is connected to the fumigation threshold switch in the junction.When need not fumigation during sterilization, fumigation valve steam supply valve switch all cuts out.This part is auxiliary expanded function device, can omit in case of necessity.For example with grog cultivation, perhaps be sure about and unnecessaryly can omit this part device when sterilizing with fumigation with cultivation in raw material.(being fumigation disinfection tank and switch valve thereof)
The plurality of temperature sensor be placed on respectively the fermenting cellar upper, middle and lower, before, during and after etc. locate, it is outdoor that the external display that counting reads data partly is connected, and can directly read the temperature and the situation of change thereof of indoor each position.
Blast pipe is installed in the top of the other end of air inlet pipe, and blast pipe has the switch valve that can regulate the exhaust size.
The utility model is work like this
Nutritional need and PH according to the different edible fungus varieties of cultivation are fit to scope, prepare culture base-material, are filled in the fermentation vat, require to accomplish:
1. the quality such as structure, water content, distributed degrees that guarantees culture base-material is uniform.
2. culture base-material fully mixes, and charging is uniform state.
3. culture base-material is feeded at identical thickness and density.
4. the operation of feeding will not interrupted smoothly, can not form tomography.
After culture base-material is filled and is finished.Temperature sensor is installed in preposition, and top pressure closure and side door are opened the plug ring in drain ditch, the excess moisture of draining.The plug envelope draining exit or entrance of a clitch also can add the auxiliary fermentation of raw fiber degraded quasi-microorganism by the spontaneous fermentation heat production when batching then.Second day (10~24hr) reach 60 ℃ or more than, when temperature is raised to more than 51 ℃, the high temperature bacterium that is contained in the culture base-material has just activated.Kept this temperature about 12 hours, begin air feed then, make it cooling when feeding cool ambient air, stopping air feed when temperature is reduced to 50 ℃ makes temperature because of fermentation and rising, control air pressure and time of staying and how much control the fermentation temperature etc. of air culture base-material in fermenting cellar by the control air demand in fermenting cellar by control air bleeding valve switch size, can keep the material temperature closely at 50 ℃~60 ℃ about 24h, the control temperature was at 48 ℃~53 ℃ in the 3rd day, and every day reduce about 5 ℃~10 ℃, whole fermentation is approximately through 7 day time, after composts or fertilisers of cultivating has fermented and finished, can not rise again even at this moment continue its temperature of air feed more yet.Be the assorted bacterium of protecting from infection when material temperature drop to 30 ℃, vaccine program is inoculated on should in time changeing.
Fermenting cellar is air tight to be very important, checks during air feed whether blast pipe has air to discharge, and can check fermenting cellar whether to seal, if air leaks, the control of temperature and ventilation is just chaotic.Should search source of leaks, be sealed.This device use compressed air delivery ratio is with the easier even air feed of a large amount of air feed of electric fan and control temperature, then can reach full and uniform supply on a small quantity with pressure-air, except that fraction is given the microorganism supplemental oxygen, most of air is used to control the temperature of composts or fertilisers of cultivating, so air demand is to control according to the needs of the temperature of composts or fertilisers of cultivating regulation.
If find indoor non-uniform temperature everywhere, the too big air-distribution of difference is inhomogeneous, at this moment can continue air feed and turns down air bleeding valve, make indoor pressure normal strengthen and accelerating chamber in air circulation and make the air can be further even.After the fermentation ends, material stack height dwindles about 1/4~1/3 i.e. high about 1.00~1.15m of material, and it is moderate about 50~60% to contain moisture, and the soft little yellow of quality and the very fragrant and sweet flavor of mushroom of delicate fragrance is arranged does not have putrefactive odor and irritant gas extremely.
In the fermentation process, if find the culture base-material too dry, can be by an amount of water or the nutrient solution of water spray fluid infusion pump supply.Moisturizing (liquid) process should slowly be carried out, and mainly by after the spirt low amounts of water, composts or fertilisers of cultivating humidity is increased, and notes not forming ponding.
After fermentation process finished, reply fermentation material carried out quality inspection and overall merit if meet the inoculation requirement, promptly changes and goes up vaccine program.Can require to carry out raw material inoculation cultivation or grog inoculation cultivation according to different edible fungus varieties, can open the fumigation decontamination system and enter the fumigation disinfectant program if find the words that bacteria infection arranged or directly on this device, inoculate culturing edible fungus.
The fumigation disinfectant program:
Open the fumigation disinfection tank, by every 1m 3The fermenting cellar volume drops into 20g (20 ± 8) potassium permanganate, 40ml (40 ± 10) formalin solution.Cover tight loam cake then and sealed, open the fumigation valve simultaneously, turn off other valves at once.Opening when air bleeding valve begins to begin to smell at exhaust outlet has penetrating odor (needing 1 hour approximately) turns off air bleeding valve when discharging.Open air bleeding valve behind the fumigation 12~24, turn off the fumigation valve, start air supply system, made in air feed 2-4 hour when discharging the non-stimulated smell of gas and finish.This program also can be reacted the fumigation effect with other drug and culture base-material be carried out disinfection sterilization and insecticidal action through the fumigation decontamination system.
The inoculation working procedure:
Opening top cover makes an appointment with the bacterial classification amount of (0.5 ± 0.1) % evenly to remove cloth at charge level on the material surface by the amount of culture base-material, cover the clean newspaper of one deck then, cover one deck again and be equipped with the film in the hole of (3 ± 2) cm diameter by certain specification as (10 ± 5) * (10 ± 5), in membrane pores, beat the cave of (3 ± 2) cm diameter to culture base-material, require to fill up bacterial classification in the cave with the bacterial classification that accounts for about (1.5 ± 6) % of culture base-material, culture base-material directly is not exposed in the air, and then covers one deck newspaper etc.And water spray spills wet newspaper and can finish vaccine program.
The utility model also can be applicable to small-sized production and teaching and scientific research experiment, and its fermenting cellar optimum height and width are: (30 ± 10) cm, optimum length are (100 ± 20) cm.
This method helps moisture and temperature and keeps, and is specially adapted to constant temperature bacterial classification (for example glossy ganoderma etc.) and prevents to cultivate the infringement that bacterium is subjected to assorted bacterium and insect, and it is big to help flower bud and cultivation fruit body, and colory edible mushroom is beneficial to gather how damp mushroom and management.
Or inoculate by the vaccine program of conventional requirements of each kind and also can.
Postvaccinal management and gathering gets final product according to a conventional method.
The utlity model has following effect and advantage.
The utility model has been realized fermentation condition (temperature, air, moisture, attenuation degree) effective control, easy and simple to handle, without turning, and realize fermenting, sterilization, inoculation, cultivate integrated, the saving of labor, save time, raise the efficiency and improve effectively the output of unit medium production edible mushroom, and product quality is superior, obviously improve product hierarchy, this method is not only applicable to carry out the Edible Fungi of cultivation in raw material, also can be applicable to the Edible Fungi of grog cultivar, medium through handling with the inventive method does not under equal conditions carry out grog (autoclaving) cultivation equally with there being medium by fermentation, can improve unit culture base-material product yield greatly with this method.And fruiting early, real big, the quality better of son.Also can enlarge the kind of existing cultivation in raw material.Use the grog cultivation as flat mushroom, glossy ganoderma etc. mostly by prior art, and can reach the yield level of prior art grog cultivation with the utility model method.But cost reduces greatly.
The utility model can be realized full-automation, the mechanized operation of Edible Fungi in conjunction with production and the inoculation of liquid spawn, secures an adequate supply significant to increasing work efficiency and enlarging production.Be a kind of multi-functional not only economy but also practical edible fungus fermented culturing device.

Claims (5)

1, culture medium of edible fungus fermentation and culturing device, form by fermenting cellar, air supply pipe, air compressor, drain ditch, temperature sensor and external temperature display, blast pipe, switch valve etc., it is characterized in that the bottom center of air supply pipe at fermentation vat, and through two ends, there are several apertures of even distribution the centre of pipe, and an end of air supply pipe passes fermenting cellar and connects air compressor through switch valve.
2, it is characterized in that according to the said device of claim 1 air supply pipe that passes fermenting cellar one end connects a water spray fluid infusion pump that is communicated with through switch valve side by side.
3, it is characterized in that according to the said device of claim 1 air supply pipe that passes fermenting cellar one end connects the fumigation generation tank that a switch valve is communicated with side by side.
4, according to the said device of claim 1, it is characterized in that the optimum height of fermenting cellar and width are (1.5 ± 0.5) m, length is 5~10 meters.
5, according to the said device of claim 1, it is characterized in that the height of fermenting cellar and width are (30 ± 10) cm, length is (100 ± 20) cm.
CN 00228086 2000-05-09 2000-05-09 Fermentation and cultivation device for culture medium of edible mushroom Expired - Fee Related CN2435920Y (en)

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Application Number Priority Date Filing Date Title
CN 00228086 CN2435920Y (en) 2000-05-09 2000-05-09 Fermentation and cultivation device for culture medium of edible mushroom

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Application Number Priority Date Filing Date Title
CN 00228086 CN2435920Y (en) 2000-05-09 2000-05-09 Fermentation and cultivation device for culture medium of edible mushroom

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CN2435920Y true CN2435920Y (en) 2001-06-27

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102500497A (en) * 2011-10-10 2012-06-20 山西澳坤量子农业科技有限公司 Spraying equipment and spraying method for prewetting edible fungus planting base material
CN103220901A (en) * 2010-10-11 2013-07-24 Eko投资公司 Localized aeration equipment for growing champignons and other cultivated mushrooms and the method of its usage
CN106688614A (en) * 2016-11-17 2017-05-24 徐毓艺 Highly efficient culture organic stereo box of morchella and in-box culture method of morchella
CN109548567A (en) * 2019-01-16 2019-04-02 武宣县东胜食用菌有限公司 A kind of mycelia pure culture device and cultural method that plant is expected admittedly
CN112840961A (en) * 2021-03-04 2021-05-28 上海市农业科学院 Small fermentation box for edible fungus culture material and application thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103220901A (en) * 2010-10-11 2013-07-24 Eko投资公司 Localized aeration equipment for growing champignons and other cultivated mushrooms and the method of its usage
CN103220901B (en) * 2010-10-11 2015-09-09 Eko投资公司 For planting local ventilation equipment and the using method thereof of mushroom and other cultured mushroom
CN102500497A (en) * 2011-10-10 2012-06-20 山西澳坤量子农业科技有限公司 Spraying equipment and spraying method for prewetting edible fungus planting base material
CN106688614A (en) * 2016-11-17 2017-05-24 徐毓艺 Highly efficient culture organic stereo box of morchella and in-box culture method of morchella
CN109548567A (en) * 2019-01-16 2019-04-02 武宣县东胜食用菌有限公司 A kind of mycelia pure culture device and cultural method that plant is expected admittedly
CN112840961A (en) * 2021-03-04 2021-05-28 上海市农业科学院 Small fermentation box for edible fungus culture material and application thereof

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