CN2319911Y - Automatic baking and gem filling appts. of capacitor assembly machine - Google Patents
Automatic baking and gem filling appts. of capacitor assembly machine Download PDFInfo
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- CN2319911Y CN2319911Y CN97229524U CN97229524U CN2319911Y CN 2319911 Y CN2319911 Y CN 2319911Y CN 97229524 U CN97229524 U CN 97229524U CN 97229524 U CN97229524 U CN 97229524U CN 2319911 Y CN2319911 Y CN 2319911Y
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Abstract
The utility model relates to an automatic baking and gum filling apparatus of a capacitor assembly machine, which comprises a feeding apparatus which is arranged on the capacitor assembly machine for receiving a semifinished capacitor which is completed by filling gum once, and the semifinished capacitor is continuously sent into a baking apparatus. The capacitor passes through the lower layer of a first passage and is sent to the upper layer of the first passage by a first lifter, and then, the capacitor is discharged to a transfer apparatus. The capacitor after the first baking is moved to a secondary gum filling apparatus by the transfer apparatus, and the capacitor after filling secondary gum is moved to the barking apparatus by the transfer apparatus. The capacitor on the upper layer of the second passage is moved to the lower layer of a second passage by a second lifter and forms a finished capacitor which is finished by the second baking, and then, the finished capacitor is moved to a discharging apparatus which is arranged on the outside of the barking apparatus.
Description
The utility model relates to a kind of capacitor that is used for assembling, particularly in, the automation apparatus for assembling of large-scale metalized film box capacitor, particularly a kind of automatic baking and glue-pouring device of capacitor kludge.
Capacitor is the part that often uses in general electronics and the machine field, and the utility model relates to capacitor, particularly so-called metalized film box capacitor.The manufacturing of metal current film box capacitor is divided into the final capacitor product that is encapsulated into of the manufacturing of capacitor sub-prime (semi-finished product) and sub-prime.Generally speaking, the sub-prime of metalized film box capacitor is semi-finished product that have capacitor basic structure haply, and its assembling operation promptly is to install lead on this capacitor sub-prime, and this capacitor sub-prime is combined in the insulation shell, utilize the encapsulating operation resin material is injected in it and behind resin solidification, sub-prime to be fixed again, become final capacitor finished product.Be that the glue fat that a kind of meeting is solidified because of the variation (raising as temperature) of external condition is injected in this insulation shell in its encapsulating operation, and then impose the variation of this external condition, make the curing of gel-forming fat.
Generally speaking, the encapsulating operation is the resin that injects appropriate amount earlier in the capacitor insulation housing, and seven minutes or eight minutes that generally speaking are about the insulation shell internal volume expire, and this is a so-called encapsulating, toast operation then, glue fat is solidified by the high temperature that toasts.Then again glue fat is injected in the insulation shell, it is filled up, this is the operation of secondary encapsulating, and utilization baking operation makes the glue fat of secondary encapsulating solidify and become final capacitor finished product more thereafter.
Existing baking operation have with artificial for it, self-evident, be suitable waste of manpower, and cause the free time defective product easily.On the other hand, at high temperature the regular hour can finish because the curing of glue fat needs, therefore in continuous production operation, utilize capacitor to finish this curing operation by roasting plant with suitable speed, and solidify the result completely for reaching, roasting plant must be suitable big be enough to time that glue fat solidified so that capacitor can stop within it.This existing roasting plant and work flow quite take up room.
Main purpose of the present utility model is to provide a kind of automatic baking and glue-pouring device of capacitor assembling, and it can carry out the encapsulating and the baking operation of automation, avoids using a large amount of artificial, to improve operating efficiency, reduce the product fraction defective, and then reduce cost, improve the market competitiveness.
Another purpose of the present utility model is to provide a kind of automatic baking and glue-pouring device of capacitor kludge, its roasting plant is designed to two layered structures up and down, dwindling the shared ground space of roasting plant, and do not influence the curing operation of the glue fat that is poured in the capacitor.
The purpose of this utility model is to realize like this, a kind of automatic baking and glue-pouring device of capacitor kludge promptly are provided, it is received from, and described capacitor kludge is produced to be handled through encapsulating and contained a kind of capacitor semi-finished product of the glue fat that can at high temperature solidify, and further baking and encapsulating and output capacitor finished product, described baking and glue-pouring device comprise:
Feed arrangement, receiving condenser semi-finished product on described capacitor kludge, and place a plurality of activities to carry on the device the received capacitor semi-finished product row, described a plurality of activity carry device each all can on described capacitor kludge, receive and carry a plurality of capacitor semi-finished product at a feed entrance point place, described feed arrangement comprises first drive unit, and it moves along first path first section of described a plurality of years devices towards first direction;
Apparatus for baking, it comprises: first passage, first end from apparatus for baking extends to second end, it has the ground floor and the second layer, first section of described first path is arranged to from described feed entrance point and extends through the first terminal and enter the ground floor of described first passage of described apparatus for baking, and arrive second end of described apparatus for baking by described ground floor, described a plurality of years devices are in the ground floor of the first passage that enters apparatus for baking under the driving of first drive unit along first section first end from described apparatus for baking in described first path, and then second end of arrival apparatus for baking, described first path comprises second section in addition, the second layer along the first passage of described apparatus for baking extends to first end from second end of apparatus for baking, and exceeds outside described first end and arrive one and produce on the position; Second channel, first end from apparatus for baking extends to second end, it has the ground floor and the second layer, correspond respectively to the ground floor and the second layer of described first passage, and first section and second section by one second path respectively in it, first section of described second path extends corresponding to the described position that changes over to of producing the position from one, first end by described second channel enters in the second layer of described second channel, and arrive second end by the second layer of described second channel, second section of described second path then extends through the ground floor of described second channel from second end of the ground floor of described second channel and arrives first end of second channel, and extend beyond the described first terminal discharging position that arrives, described a plurality of years devices begin along second section of described second path and first section the second layer and the ground floor of the second channel by described apparatus for baking in regular turn from the described position that changes over to, and arrive described discharging position; And heating apparatus, it is increased to the predetermined temperature that glue fat that described capacitor is poured in partly growing up to be a useful person solidifies with the temperature in described first and second passages, so that the glue fat in the electric capacity semi-finished product that carry on first section and the second section year device that moves in described first passage in described first path is solidified by high temperature action;
First lifter, be arranged on second end of the first passage of described apparatus for baking, its in regular turn with described a plurality of years devices from being transferred on first section of first path that is positioned at described first passage on second section of first path that is positioned at described first passage, described first lifter comprises one second drive unit, and it will move to described producing on the position by the device that carries that described first lifter is transferred to from first section of described first path on second section of first path on described second direction second section in first path;
The transfer device, it comprises: a movable seat stand, its along a transverse path on second section of described first path produce on position and second path first section change between the position mobile; One clamping device, be fixed on the described movable seat stand and can move thereupon, described clamping device meshes and clamps described a plurality of years devices in regular turn in the described position of producing, and described year device is delivered to first section of described second path change on the position from second section of described first path;
The secondary glue-pouring device, be arranged on the described transverse path and between second section of described first path and described second path first section, it comprises the encapsulating device, in second section of described first path moves to first section the moving process in described second path, carry out the operation of secondary encapsulating by described transfer device at described year device, a kind of glue fat that can solidify under the predetermined temperature effect in being subjected to described apparatus for baking is injected in the capacitor semi-finished product that device carried in described year;
The 3rd drive unit, it will be delivered to first section of described second path the locational year device of changing over to by described transfer device and move through the first terminal and enter in the second layer of second channel of apparatus for baking of described apparatus for baking on third direction first section in second path from second section of described first path, make secondary encapsulating glue fat in the capacitor semi-finished product that described year device carry be subjected to the effect of the temperature in the second channel and solidify, described the 3rd drive unit pushes to described year device second end of described second channel;
Second lifter, be arranged on second end of the second channel of described apparatus for baking, its in regular turn with described a plurality of years devices from being delivered on first section of second path that is positioned at described second channel on second section of second path that is positioned at described second channel, described second lifter comprises a four-drive device, it will be delivered to device moves through the second channel of described apparatus for baking on second section in second path along the four directions the ground floor that carries on second section of second path by described second lifter from first section of described second path, make the glue fat full solidification in the capacitor semi-finished product that described year device carry and form the capacitor finished product, and described year device moved on the described discharging position;
Drawing mechanism, comprise a movable part, it moves and will move to the capacitor finished product that described discharging carried in the device in locational year by described four-drive device and release and export in described baking and glue-pouring device from described year device along an assigned direction, described movable part is back moving described capacitor finished product output back along opposite direction, comprise on it and push back device, when it is back mobile, engage and be positioned at locational year device of described discharging and it is moved back on the described feed entrance point, for the capacitor semi-finished product that in described feed arrangement, receive once more from described capacitor kludge.
The advantage of the utility model device is, toasts serially and the encapsulating operation, and the automaticity height, facility compact, it is little to take ground space, and the product quality height, the production efficiency height.
Below in conjunction with accompanying drawing, embodiment of the present utility model is described, wherein:
Fig. 1 is the automatic baking of the utility model capacitor kludge and the schematic appearance of glue-pouring device;
Fig. 2 is the outside drawing of the feed arrangement of the automatic baking of the utility model capacitor kludge and glue-pouring device;
Fig. 3 to 6 is top views, shows the sequence of movement of feed arrangement of the present utility model;
Fig. 7 to 11 is end views, shows the mobile order on first path in the apparatus for baking of capacitor semi-finished product in automatic baking of the utility model and glue-pouring device that is toasted;
Figure 12 is the outside drawing of first lifter on first path in the apparatus for baking of the present utility model, and wherein this first lifter is positioned on the down position, and is to simplify drawing, does not place capacitor in it to carry device;
Figure 13 is the view of similar Figure 12, wherein is placed with capacitor in first lifter and carries device;
Figure 14 is the view of similar Figure 12, and wherein first lifter is positioned on the lifting position;
Figure 15 is used for the outside drawing of between first and second paths of the capacitor semi-finished product turnover apparatus for baking half-finished transfer device of transfer capacitor, wherein and demonstrate the glue-pouring device that can do the secondary encapsulating to the capacitor semi-finished product that once toasted;
Figure 16 is the end view of secondary glue-pouring device, wherein and with dotted line demonstrates the action situation;
Figure 17 to 19 is front views, shows the sequence of movement of the transfer device of baking of the present utility model and glue-pouring device;
Figure 20 to 24 is end views, shows through the mobile order on second path of capacitor semi-finished product in apparatus for baking behind the secondary encapsulating;
Figure 25 is the outside drawing of second lifter on second path of apparatus for baking of the present utility model, and wherein this second lifter is positioned at lifting position, and for simplifying drawing, does not place capacitor in it to carry device;
Figure 26 is the view of similar Figure 25, and wherein second lifter is positioned on the down position;
Figure 27 is the view of similar Figure 26, wherein is placed with capacitor in second lifter and carries device;
Figure 28 to 33 is front views, shows the sequence of movement of drawing mechanism of the present utility model.
For making hereinafter explanation be easier to understand relevant for preferred embodiment of the present utility model, before explaining the utility model, do simple declaration at the processing procedure of the capacitor relevant and the capacitor kludge that can cooperate automatic baking of the utility model and glue-pouring device to use earlier with the utility model.The capacitor that the utility model was suitable for mainly is a kind of capacitor that is called metalized film box capacitor, its a kind of existing manufacture method is to produce a capacitor sub-prime and an insulation shell earlier, and then utilize the capacitor kludge correctly to be placed to sub-prime in the insulation shell, and pour into an amount of resinae glue fat within it, after solidifying, promptly finishes in glue fat the manufacturing of this metalized film box capacitor.Generally speaking, in the processing procedure of this capacitor, need to carry out the operation of secondary encapsulating, and the glue fat that pours in the capacitor insulation housing is solidified.And the utility model mainly relates to and will finish the semi-finished product of the metalized film box capacitor of an encapsulating operation in the capacitor kludge, utilize apparatus for baking to be toasted, improve its temperature, so that the glue fat Yin Gaowen that its encapsulating operation is poured into and solidifying, and then carry out operation of secondary encapsulating and the operation of secondary glue fat baking-curing.
See also the automatic baking and the glue-pouring device 10 of the capacitor kludge according to a preferred embodiment of the present utility model shown in Figure 1, it comprises capacitor semi-finished product feed arrangement 12, the still uncured capacitor semi-finished product of glue fat will input in this automatic baking and the glue-pouring device 10 in order to will finish an encapsulating, and the capacitor semi-finished product are entered and by this apparatus for baking 14 by first end of apparatus for baking 14 along one first delivery pathways, once to toast operation, the glue fat of an encapsulating operation in it is solidified.The utility model toasts automatically in addition and glue-pouring device 10 also comprises transfer device 16, the capacitor semi-finished product that once toasted can be delivered to secondary glue-pouring device 18, to carry out the operation of the half-finished secondary encapsulating of capacitor.Can be transferred device 16 by this through the capacitor semi-finished product that the operation of secondary encapsulating was handled delivers on one second path, and send in the apparatus for baking 14 via first end of apparatus for baking 14 once more by appropriate driving device (hereinafter further specifying), to carry out the secondary baking operation, make the glue fat of secondary encapsulating operation to solidify because of the high temperature of baking.Can send via drawing mechanism 22 through the capacitor finished product that secondary baking was handled and be stacked in the aggregate tube 24 (see in Figure 28 and 29 shown in the dotted line).
According to the utility model, this first path so that the capacitor semi-finished product can pass through apparatus for baking 14, and is carried out the curing of glue fat within it with parallel haply the passing through respectively in second path in the apparatus for baking 14 via high temperature action.Can be respectively equipped with suitable guiding device in this first and second path, as guide rail and so on, with guiding capacitor semi-finished product before first and second paths and then unlikely departing from.According to the utility model, this apparatus for baking 14 can be a single roasting plant, be provided with the penetrating via that extends to second end along first direction from first end of apparatus for baking 14 in it, it is a single passage, can pass in parallel and suitable separated mode for first and second paths, perhaps it can be two spaced-apart passages, pass for first and second paths respectively, perhaps this apparatus for baking 14 can include two ovens, its each all have a passage that runs through, to pass for first and second paths respectively.Hereinafter for simplicity, do not discussed at the detailed structure of apparatus for baking 14, but be appreciated that, include two passages in this apparatus for baking 14, extend through for first and second paths, and these two passages can be two real passages, or a common major path is divided into two adjacent passage aisles with imaginative way.Hereinafter unification is called first passage and second channel, respectively with respect to this first and second path.
Consult shown in Fig. 2 to 6, this feed arrangement 12 comprises a charging rotating disk 26, it is a disc-shaped component, can rotate around a center of circle along arrow A direction, can be between a capacitor semi-finished product receiving position and a capacitor semi-finished product launching position cycle rotation, its periphery is provided with the bearing 28 of a plurality of equal spacings, its each be a recess or an otch that is formed on that these disk 26 peripheries are gone up and extends along the radius of disk 26, and on the circumference of disk 26, be formed with a lateral openings, can be along with the rotation of rotating disk 26 capacitor semi-finished product receiving position place from one with conveying conduit 30 that capacitor kludge (not shown) is connected in receive and carry the capacitor semi-finished product 32 of coming in.This conveying conduit 30 can self-capacitance device kludge remainder extend and come, delivering to the utility model automatically in baking and the glue-pouring device 10 by the capacitor semi-finished product 32 self-capacitance device kludges that the assembling of capacitor kludge is finished.
In this preferred embodiment, this conveying conduit 30 is designed to have an end openings, its position just is positioned on the periphery of charging rotating disk 26, thereby constitute capacitor semi-finished product receiving position, therefore when charging rotating disk 26 rotates on the given position, angle along arrow A, the lateral openings of the bearing 28 on it can be alignd in regular turn and be carried the opening of conduit 30, thereby capacitor semi-finished product 32 can be sent to bearing 28 from carrying in the conduit 30.For reaching this purpose, rotating disk 26 preferred design become can be on given position, angle (be on bearing 28 arrival capacitor semi-finished product receiving positions it in and the capacitor semi-finished product launching position time) does brief stay, in order to the transfer of capacitor semi-finished product 32.
This feed arrangement 12 comprises that also the capacitor of a plurality of activities carries device 34, it is an elongated member that has a bearer path that vertically runs through 36 at least, and according to preferred embodiment of the present utility model, the capacitor of each strip carries device 34 and all has two bearer path 36, and parallel to each other, and separate by a divider wall parts 38.It can (be the first direction of the penetrating via of apparatus for baking 14 by the guiding of first guide rail 41 (seeing Fig. 8 to 11) in first path along direction mobile towards apparatus for baking 14 on first path under the drive of one first drive unit 40 that these capacitors carry that device 34 is arranged to, shown in arrow B in Fig. 1 and 5) move, making that each capacitor carries a side open end of each bearer path 36 in the device 34 all can be in regular turn along passing through with the peripheral tangent mode of rotating disk 26, and can suspend in the feed entrance point (corresponding to the capacitor semi-finished product launching position of rotating disk 26) tangent with rotating disk 26, when moving on this capacitor semi-finished product launching position along with rotating disk 26 for capacitor semi-finished product 32, can send into the bearer path 36 that the capacitor that is arranged on the feed entrance point carries device 34 in regular turn, shown in arrow C among Fig. 3, and its propelling movement operation can be undertaken by any known appropriate device, as the pusher among Fig. 3 to 6 42, it can move along the direction of arrow C, and drives capacitor semi-finished product 32 and enter in the bearer path 36 thereupon moving.
Each bearer path 36 (or each capacitor carries device 34) all has given length, and its capacitor semi-finished product 32 that just can hold given number are in it, as shown in Figure 4.After in each bearer path 36, filling capacitor semi-finished product 32, capacitor carries device 34 and can be driven by first drive unit 40, so that on first guide rail 41 in first path, further move along direction (arrow B) towards apparatus for baking 14, so that carrying next bearer path 36 in the device 34, this capacitor can move to bearing 28 on the rotating disk 26 that aligns on the capacitor semi-finished product launching position, for receiving condenser semi-finished product 32, as shown in Figure 4.After all filling capacitor semi-finished product 32 in all bearer path 36 in a capacitor carries device 34, will in apparatus for baking 14, push by the direction of first drive unit 40 along arrow B, shown in arrow B among Fig. 5, one push action by this, its can little by little capacitor be carried device 34 and on the capacitor semi-finished product 32 that carried be pushed in the apparatus for baking 14.And at the same time, next capacitor carries device 34 and also can be moved on the capacitor semi-finished product launching position by proper device (as drawing mechanism 22), as shown in Figure 6.
According to the utility model, for saving the shared space of apparatus for baking 14, apparatus for baking 14 is divided into the structure (shown in Fig. 7 to 11) of two laminars up and down, the usefulness of one end (first end) power supply container semi-finished product 32 turnover apparatus for baking 14, its second relative end then is provided with the mobile device of elevation type, as with respect to first lifter 44 of first passage with respect to second lifter 90 of second channel.According to the utility model, on first path, one deck of first passage in the apparatus for baking 14 (is for example said lower floor, as shown in FIG.) first guide rail 41 by first path defines, the container semi-finished product 32 of can powering enter the interior usefulness of apparatus for baking 14, another layer (upper strata as shown in FIG.) then is that second guide rail 45 (seeing Fig. 8 to 11) by first path defines, it can leave the usefulness of apparatus for baking 14 for the capacitor semi-finished product that once toasted (indicating with reference encoder 32a hereinafter) for the purpose of difference, see Fig. 6 to 11.This first guide rail 41 and second guide rail 45 constitute first section (below section) and second section (top section) in first path respectively.The summation of this two-layer length of apparatus for baking 14 is enough to be solidified cooperating capacitor to carry the glue fat that the translational speed of device 34 on first guide rail 41 and second guide rail 45 poured in capacitor semi-finished product 32.
For simplicity, hereinafter, the lower floor of first guide rail 41 and apparatus for baking 14 uses with mutually, and second guide rail 45 also can be used with mutually with the upper strata of apparatus for baking 14.
For solidifying the glue fat in the capacitor semi-finished product, be provided with suitable heating apparatus in this apparatus for baking 14, as resistance-type or induction type thermal source, or a kind of heat blower (not being shown among the figure), a suitable curing temperature (its can be high temperature than room temperature) can be provided in the passage of apparatus for baking 14, for can being solidified because of the glue fat that heating is solidified, and in this case, glue fat must be selected heat cured material for use.Certainly except the material of meeting hot curing, other material (if it requires in the characteristic conforms aspect electric) also is operable, as can ultraviolet irradiation and solidify, and in this case, ultraviolet generation device then should be set in the apparatus for baking 14 replace heating apparatus.
Be provided with second drive unit 46 in this first lifter 44, the capacitor semi-finished product 32 of being delivered to upper strata 45 by lifter 44 from lower floor 41 along with carrying device 34, can be moved towards the direction (arrow D) of first end from second end of apparatus for baking 14 by capacitor, shown in Figure 10 and 11.So the capacitor that moves carries device 34 and capacitor semi-finished product 32 can enter again and by apparatus for baking 14 (this time entering in the upper strata of apparatus for baking 14), and can proceed the baking-curing operation by apparatus for baking 14.
The action of this second drive unit 46 and first lifter 44 cooperates the propelling movement operation of first drive unit 40, push to first end of apparatus for baking 14 along second guide rail 45 of apparatus for baking 14 in regular turn capacitor is carried device 34, send from the upper strata of first end of apparatus for baking 14 with the capacitor semi-finished product 32a that will toast, make it arrive one and produce position (being illustrated in down).
According to the utility model, being dimensioned to when capacitor semi-finished product 32 pass through two-layer (i.e. the top section in first path and the below section) up and down of first passage of this apparatus for baking 14, its temporal summation in apparatus for baking 14 is enough to make the glue fat in the capacitor semi-finished product 32 to solidify.
In a preferred embodiment of the present utility model, this first drive unit 40, first lifter 44 and second drive unit 46 constitute by pneumatic means, but if needed, also can use the electro-motor device or hydraulic means replaces.
In addition will be incidentally, the utility model is still not mentioned or the drive unit that discusses or lifter etc. of other in baking and the glue-pouring device 10 automatically, as do not have especially and mention, all can be suitable pneumatic means, electric device or hydraulic means, even be other machinery or electric machine that is fit to.
Referring to Figure 12, wherein demonstrate the utility model automatically in baking and the glue-pouring device 10 employed first lifter 44 be positioned at situation on the down position of lower floor's (first guide rail 41) corresponding to first path of apparatus for baking 14, wherein do not demonstrate capacitor for simplicity and carry device 34.First lifter 44 comprises a carriage 48, is driven and can be moved between the lifting position (seeing Figure 14) on this down position and a upper strata corresponding to first path of apparatus for baking 14 (second guide rail 45) by one first lifter drive unit 50.As previously mentioned, this first lifter drive unit 50 can be a pneumatic means for example, also can be electric device or hydraulic means or similarly machinery or motor driver.
This carriage 48 can comprise a weight tray 52, its rise and down position on the time flush in second guide rail 45 and first guide rail 41 in first path respectively haply, thereby can will carry device 34 along the capacitor that the lower floor of apparatus for baking 14 pushes for first drive unit 40 and be pushed on it, as shown in figure 13.This carriage 48 preferably has the upstanding wall portion 54 that a backstop is used, be arranged on appropriate position, weight tray 52 rear, live the shift action that is driven by first drive unit 40 that capacitor carries device 34 for backstop, positively be positioned on the weight tray 52 thereby capacitor is carried device 34.
Preferably this first lifter 44 comprises two separated guide plates 56, can moderately guide weight tray 52 and be moved up and down action by what the first lifter drive unit 50 drove.In this configuration, this upstanding wall portion 54 can be fixed between two guide plates 56.In addition, on two guide plates 56 across a supporting bracket 58, this second drive unit 46 can be set up on it, the capacitor that is pushed to by the first lifter drive unit 50 on the lifting position device 34 can be carried on second guide rail 45 (second section) that pushes to first path on the weight tray 52.
Outside (promptly being the aforesaid position of producing) at first end of apparatus for baking 14, between first path and second path, be provided with this transfer device 16, can be with the capacitor semi-finished product 32a of the baking sent by first guide rail 41 in first path along the direction of arrow E (Fig. 1) from producing that the position is passed on second path and change on the position on first path.
This apparatus for baking 14 also is the design of two laminars up and down on second path, its objective is to saving the space.As first path, the two-layer up and down of this second path defined by first guide rail 60 in second path (upper strata, first or top section) and second guide rail 62 (lower floor, second or below section) respectively, sees Figure 20 to 24.And this transfer device 16 promptly is across between first guide rail 60 in second guide rail 45 in first path and second path, as shown in Figure 1, with will along second guide rail 45 in first path from the capacitor that apparatus for baking 14 is sent carry device 34 and the capacitor semi-finished product 32a that toasted with the direction of arrow E from being transferred on second path on first path.First guide rail 60 in this second path promptly changes by this that position is extended over to and via first terminal its second end that arrives of apparatus for baking in apparatus for baking 14.
Consult Figure 15, the utility model toast automatically and glue-pouring device 10 in used transfer device 16 comprise a seat stand 64, can drive and on across the path of crossing first and second paths, move (arrow E) by suitable transmission device 66.This transmission device 66 can be anyly suitably can produce the transmission device of displacement, and for example screw rod as shown in Figure 15 drives the belt pulley 68 that is incorporated on the screw rod 66 by an electric notor via belt (the two all shows) and comes rotating screw bolt 66.This transmission device belongs to prior art, so repeat no more.
This transfer device 16 comprises a grip slipper 70 in addition, and it comprises: a fixing fixture block 72 is fixed on the seat stand 64; One movable clip block 74 is provided with and is enough to hold the distance that capacitor carries device 34 at a distance of one section with it with respect to fixing fixture block 72.This movable clip block 74 is by a drive unit 76, as pneumatic cylinder, controls and can move with respect to fixing fixture block 72, optionally clamps or unclamps capacitor with the distance that changes the two and carry device 34.For reaching this purpose, this seat stand 64 is movable to the position of producing of second guide rail 45 that is right against first path, and the capacitor that moves for second guide rail 45 along this first path carries device 34 and can be pushed into movable and fixedly between the fixture block 74 and 72.If necessary suitable stop device can be set, reach fixedly between the fixture block 74 and 72, in order to the carrying out of clamping operation capacitor is carried device 34 activity of being positioned at.Being held on capacitor on the grip slipper 70 carries device 34 and can move on second path from first path along with the action of transfer device 16.
According to the utility model, secondary glue-pouring device 18 is arranged between first path and second path, therefore be positioned on the horizontal mobile route of transfer device 16, can in first path is passed to process on second path, carry out the secondary encapsulating operation of these capacitor semi-finished product 32a at the capacitor semi-finished product 32a that once toasted by transfer device 16.As shown in figure 16, secondary glue-pouring device 18 comprises a pedestal 78, articulate by pivot 80 and be fixed to the utility model automatically on the fixed board position of baking and glue-pouring device 10, and can around rotation.Secondary glue-pouring device 18 comprises a drive unit 82, this pedestal 78 can be moved back and forth between first and second positions.In addition, on pedestal 78, be provided with an encapsulating device 84, be arranged to and when pedestal 78 is mobile between first and second positions, between perfusion position (shown in the solid line) and disengaging configuration (shown in the dotted line), move, its below is provided with many encapsulating nozzles 86, correspond respectively to each bearer path 36 that capacitor carries device 34, for encapsulating device 84 the perfusion position on the time can pour into to each glue fat in the insulation shell of the capacitor semi-finished product 32a in the corresponding bearer path 36 respectively via this encapsulating nozzle 86, so that it is filled up haply, and make the capacitor semi-finished product that the secondary encapsulating is crossed, for the purpose of difference, the capacitor semi-finished product that this secondary encapsulating is crossed indicate with Ref. No. 32b.This encapsulating device 84 can be connected with suitable glue fat feeding mechanism (not shown), to supply glue fat continuously.
According to the utility model, the transmission device 66 of this transfer device 16 can be discontinuously in the process that moves to second path from first path suspends, and makes capacitor carry each capacitor semi-finished product 32a in the bearer path 36 of device 34 and all can stop in regular turn on the position corresponding to the encapsulating nozzle 86 of encapsulating device 84.And after transmission device 66 suspends, encapsulating device 84 can be driven and autospasy is offed normal and put (dotted line among Figure 16) and move towards perfusion position (solid line among Figure 16) by drive unit 82, make encapsulating nozzle 86 can align and be positioned at capacitor semi-finished product 32a part respectively, so that carry out the encapsulating operation near each bearer path 36.And after the encapsulating end of job each time, encapsulating device 84 is promptly driven and is poured into the position certainly and retract disengaging configuration by drive unit 82, in order to transmission device 66 once more capacitor is carried device 34 transversely the path towards second path movement.So constantly suspend to reach and move, each capacitor semi-finished product 32a that once toasted that capacitor can be carried in each bearer path 36 in the device 34 do the secondary encapsulating and form the capacitor semi-finished product 32b that the secondary encapsulating is crossed.
Figure 17 to Figure 19 demonstrates transfer device 16 respectively capacitor is carried device 34 from the process that is transferred on first path on second path, wherein demonstrate the situation that is positioned on first path among Figure 17, demonstrate the situation that is positioned on second path among Figure 19, Figure 18 then is the situation between first and second paths.In Figure 17 to 19, for simplicity, carry the device 34 except transferring device 16 and capacitor, do not demonstrate other spare part of automatic baking of the utility model and glue-pouring device 10.
Consult Fig. 1,15 and 20, on second path, be provided with the 3rd drive unit 88, it is positioned at first guide rail, the 60 same eminences with second path haply, can carry device 34 and the interior capacitor semi-finished product 32b that carries thereof and push on first guide rail 60 in second path deliver to capacitor on second path from first path by transfer device 16 along the direction of arrow F (among the embodiment shown in the figure for being parallel to first direction haply), and can further capacitor be carried device 34 and move in apparatus for baking 14 along first guide rail 60, make its first end enter the baking-curing operation that apparatus for baking 14 carries out the glue fat that the operation of secondary encapsulating poured into via apparatus for baking 14.
As first path, second end of apparatus for baking 14 on second path also is provided with second lifter 90, see Fig. 1,20 to 24, it can move between corresponding to the lifting position of first guide rail 60 in second path and second guide rail 62 and down position, carry device 34 and be transferred to downwards in second end (as shown in figure 21) of apparatus for baking 14 (lifting position) on first guide rail 60 in second path haply and the mutually concordant height (down position) of second guide rail 62 in second path and will send into capacitors in the apparatus for baking 14, see Figure 22 along first guide rail 60 in second path.
This second lifter 90 comprises a four-drive device 92, its can be one be positioned at haply with the mutually concordant height of second guide rail 62 in second path on pneumatic cylinder, but other drive unit also is operable, be pushed on second guide rail 62 in second path will carry the direction that device 34 indicated along arrow G (Fig. 1 and Figure 23) by the capacitor that second lifter 90 is transferred to second guide rail 62 that is aligned in second path, and the transfer device 16 constantly capacitor is carried device 34 from being transferred on first path under the situation in second path, capacitor is carried device 34 constantly move towards its first end from second end of apparatus for baking 14, see Figure 24 along second guide rail 62 in second path.
Consult Figure 25, wherein demonstrate the utility model automatically in baking and the glue-pouring device 10 employed second lifter 90 be positioned at situation on the lifting position on upper strata (first guide rail 60) corresponding to second path of apparatus for baking 14, wherein do not demonstrate capacitor for simplicity and carry device 34.This second lifter 90 comprises a carriage 94, is driven and can be moved between lifting position and down position (seeing Figure 26) by one second lifter drive unit 96.This second lifter drive unit 96 can be a pneumatic means for example, also can be electric device or hydraulic means or similarly machinery or motor driver.Demonstrating second lifter 90 among Figure 27 carries device 34 with capacitor and moves to situation on the down position.
This carriage 94 can comprise a weight tray 98, its rise and down position on the time flush in first guide rail 60 and second guide rail 62 in second path respectively haply, thereby can carry device 34 for the capacitor that is pushed along first guide rail 60 of apparatus for baking 14 by the 3rd drive unit 88 and enter on it, as shown in figure 21.This carriage 94 preferably also has the upstanding wall portion 100 that a backstop is used, be arranged on appropriate position, weight tray 98 rear, live the shift action that is driven by the 3rd drive unit 88 that capacitor carries device 34 for backstop, positively be positioned on the weight tray 98 thereby capacitor is carried device 34.
Preferably this second lifter 90 comprises two separated guide plates 102, can moderately guide weight tray 98 and be moved up and down action by what the second lifter drive unit 96 drove.This upstanding wall portion 100 promptly is fixed between two guide plates 102.In addition, between two guide plates 102, be provided with a supporting bracket 104 in addition, for setting up this four-drive device 92, it can carry device 34 on second guide rail 62 that pushes to second path on the weight tray 98 with the capacitor that is moved to by the second lifter drive unit 96 on the down position.
As previously mentioned, the bilevel length summation of apparatus for baking 14 on second path, be matched with capacitor and carry the translational speed of device 34 on first and second guide rails 60 and 62 in second path, the capacitor that the secondary encapsulatings that capacitor will be carried carried in the device 34 the are crossed 32b that partly grows up to be a useful person can stop reasonable time within it, and then make the glue fat of the secondary encapsulating that poured in it to solidify fully, and form final capacitor finished product 32c, as a means of difference.
As shown in figure 24, the capacitor finished product 32c that is sent by first end of apparatus for baking 14 along second path will be continued to push on the discharging position along the direction of arrow G by four-drive device 92, and apparatus for baking 14 is provided with this capacitor drawing mechanism 22 on the discharging position in the terminal outside, first on second path, second guide rail 62 along second path can be fed through in the aggregate tube 24 along arrow H (Fig. 1) from the capacitor finished product 32c (seeing Figure 24) that apparatus for baking 14 is sent out, see Figure 28.
Consult Fig. 1, this drawing mechanism 22 comprises a sliding seat 106, can drive and move by a transmission device 108 along the direction (arrow H) of side direction away from this automatic baking and glue-pouring device 10, which is provided with a plurality of fingers 110, correspond respectively to capacitor and carry bearer path 36 on the device 34, and its size and location can touch the capacitor finished product 32c that is carried in the bearer path 36 when sliding seat 106 moves, leave this baking and glue-pouring device 10 automatically and its direction along arrow H can be pushed, shown in Figure 28 and 30.
This transmission device 108 can be a screw rod for example, is driven via belt and belt pulley system 112 and is reciprocatingly moved along direction H by a motor (not shown).
Continue to promote forward and finger 110 contacts promote capacitor finished product 32c in each bearer path 36 that capacitors carry device 34 by drawing mechanism 22 along the directions of arrow H, its capacitor finished product 32c that capacitor can be carried in the device 34 is pushed in the aggregate tube 24, shown in Figure 29 and 31.
For successfully capacitor finished product 32c being directed in the aggregate tube 24, it can be provided with a tip chute 114 on the discharging position, just carry between device 34 and the aggregate tube 24 resting on the locational capacitor of discharging its position, and 32c enters in the aggregate tube 24 for guiding capacitor finished product.
In addition, according to the utility model, for carrying device 34 by continuously recycling capacitor, capacitor finished product 32c carried by the self-capacitance device push away out in the device 34 after, drawing mechanism 22 will be along direction (the arrow J opposite with direction H, see Figure 30 and 33) back move, then be provided with the portion of pushing back 116 on this sliding seat 106, it pushes away capacitor finished product 32c along arrow H direction in sliding seat 106 can't have influence on its action when capacitor carries device 34, carries device 34 and moves thereupon and can drive capacitor when sliding seat 106 is back mobile along arrow J.And the transmission device 108 of drawing mechanism 22 is arranged to make the shift action back of sliding seat 106 capacitor can be carried device 34 to take back to the feed entrance point place (seeing Figure 33), receiving condenser semi-finished product 32 on the autorotation disk 26 again carry out above-mentioned baking and the operation of secondary encapsulating with the capacitor semi-finished product that these are new 32 drives.
Claims (13)
1. the automatic baking and the glue-pouring device of a capacitor kludge, it is received from, and described capacitor kludge is produced to be handled through encapsulating and contained a kind of capacitor semi-finished product of the glue fat that can at high temperature solidify, and further baking and encapsulating and output capacitor finished product, it is characterized in that described baking and glue-pouring device comprise:
Feed arrangement, receiving condenser semi-finished product on described capacitor kludge, and place a plurality of activities to carry on the device the received capacitor semi-finished product row, described a plurality of activity carry device each all can on described capacitor kludge, receive and carry a plurality of capacitor semi-finished product at a feed entrance point place, described feed arrangement comprises first drive unit, and it moves along first path first section of described a plurality of years devices towards first direction;
Apparatus for baking, it comprises: first passage, first end from apparatus for baking extends to second end, it has the ground floor and the second layer, first section of described first path is arranged to from described feed entrance point and extends through the first terminal and enter the ground floor of described first passage of described apparatus for baking, and arrive second end of described apparatus for baking by described ground floor, described a plurality of years devices are in the ground floor of the first passage that enters apparatus for baking under the driving of first drive unit along first section first end from described apparatus for baking in described first path, and then second end of arrival apparatus for baking, described first path comprises second section in addition, the second layer along the first passage of described apparatus for baking extends to first end from second end of apparatus for baking, and exceeds outside described first end and arrive one and produce on the position; Second channel, first end from apparatus for baking extends to second end, it has the ground floor and the second layer, correspond respectively to the ground floor and the second layer of described first passage, and first section and second section by one second path respectively in it, first section of described second path extends corresponding to the described position that changes over to of producing the position from one, first end by described second channel enters in the second layer of described second channel, and arrive second end by the second layer of described second channel, second section of described second path then extends through the ground floor of described second channel from second end of the ground floor of described second channel and arrives first end of second channel, and extend beyond the described first terminal discharging position that arrives, described a plurality of years devices begin along second section of described second path and first section the second layer and the ground floor of the second channel by described apparatus for baking in regular turn from the described position that changes over to, and arrive described discharging position; And heating apparatus, it is increased to the predetermined temperature that glue fat that described capacitor is poured in partly growing up to be a useful person solidifies with the temperature in described first and second passages, so that the glue fat in the electric capacity semi-finished product that carried on first section and the second section year device that moves in described first passage in described first path is subjected to high temperature action and solidifies;
First lifter, be arranged on second end of the first passage of described apparatus for baking, its in regular turn with described a plurality of years devices from being transferred on first section of first path that is positioned at described first passage on second section of first path that is positioned at described first passage, described first lifter comprises one second drive unit, and it will move to described producing on the position by the device that carries that described first lifter is transferred to from first section of described first path on second section of first path on described second direction second section in first path;
The transfer device, it comprises: a movable seat stand, its along a transverse path on second section of described first path produce on position and second path first section change between the position mobile; One clamping device, be fixed on the described movable seat stand and can move thereupon, described clamping device meshes and clamps described a plurality of years devices in regular turn in the described position of producing, and described year device is delivered to first section of described second path change on the position from second section of described first path;
The secondary glue-pouring device, be arranged on the described transverse path and between second section of described first path and described second path first section, it comprises the encapsulating device, in second section of described first path moves to first section the moving process in described second path, carry out the operation of secondary encapsulating by described transfer device at described year device, a kind of glue fat that can solidify under the predetermined temperature effect in being subjected to described apparatus for baking is injected in the capacitor semi-finished product that device carried in described year;
The 3rd drive unit, it will be delivered to first section of described second path the locational year device of changing over to by described transfer device and move through the first terminal and enter in the second layer of second channel of apparatus for baking of described apparatus for baking on third direction first section in second path from second section of described first path, make secondary encapsulating glue fat in the capacitor semi-finished product that described year device carry be subjected to the effect of the temperature in the second channel and solidify, described the 3rd drive unit pushes to described year device second end of described second channel;
Second lifter, be arranged on second end of the second channel of described apparatus for baking, its in regular turn with described a plurality of years devices from being delivered on first section of second path that is positioned at described second channel on second section of second path that is positioned at described second channel, described second lifter comprises a four-drive device, it will be delivered to device moves through the second channel of described apparatus for baking on second section in second path along the four directions the ground floor that carries on second section of second path by described second lifter from first section of described second path, make the glue fat full solidification in the capacitor semi-finished product that described year device carry and form the capacitor finished product, and described year device moved on the described discharging position; And
Drawing mechanism, comprise a movable part, it moves and will move to the capacitor finished product that described discharging carried in the device in locational year by described four-drive device and release and export in described baking and glue-pouring device from described year device along an assigned direction, described movable part is back moving described capacitor finished product output back along opposite direction, comprise on it and push back device, when it is back mobile, engage and be positioned at locational year device of described discharging and it is moved back on the described feed entrance point, for the capacitor semi-finished product that in described feed arrangement, receive once more from described capacitor kludge.
2. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 1, it is characterized in that, described feed arrangement comprises a round turntable, offer along the circle spacing on it and be equipped with a plurality of recesses, and each recess is all justified the Zhou Dynasty by oneself along radial direction and is extended certain given length to the center of circle, hold in it from one in the capacitor semi-finished product of described capacitor kludge, described round turntable is arranged to and can be rotated around its center of circle, described each recess moves to a capacitor semi-finished product launching position from a capacitor semi-finished product receiving position in regular turn, described receiving position is corresponding to the output device of described capacitor kludge, receiving condenser semi-finished product on it in regular turn, described launching position is corresponding to the feed entrance point of described year device, each of described year device includes the capacitor bearer path that runs through at least together, it has a side open end at least, be positioned at the recess on the described launching position on align described rotating disk at described feed entrance point place, receiving condenser semi-finished product on it.
3. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 1 is characterized in that, described first, second, third and four-drive device comprise pneumatic cylinder.
4. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 1, it is characterized in that, described first lifter comprises the weight tray of an activity, it is driven by a drive unit and moves between first and second positions, described first and second positions correspond respectively to first section and second section of described first path, to be pushed in regular turn on the described weight tray by described first drive unit by the mobile device that carries along first section of described first path, described first lifter further comprises a baffle plate, its backstop residence state carry device on first section of described first path shift action and make described year device can correctly be positioned on the described weight tray, described first lifter also comprises two separated guide plates, and it guides the shift action of described weight tray between described first and second positions.
5. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 4 is characterized in that described drive unit comprises pneumatic cylinder.
6. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 1, it is characterized in that, described second lifter comprises the weight tray of an activity, it is driven by a drive unit and moves between first and second positions, described first and second positions correspond respectively to first section and second section of described second path, to be pushed in regular turn on the described weight tray by described the 3rd drive unit by the mobile device that carries along first section of described second path, described second lifter further comprises a baffle plate, its backstop residence state carry device on first section of described second path shift action and make described year device can correctly be positioned on the described weight tray, described second lifter yet comprises two separated guide plates, and it guides the shift action of described weight tray between described first and second positions.
7. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 6 is characterized in that described drive unit comprises pneumatic cylinder.
8. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 3, it is characterized in that, the clamping device of described transfer device comprises a fixing fixture block, be fixed on the seat stand of described transfer device, an and movable clip block, being arranged to is enough to hold one of described year device distance therebetween with described fixedly fixture block at a distance of one section, described movable clip block moves with respect to described fixedly fixture block under the driving of a drive unit and changes therebetween distance, and then optionally clamps or unclamp described year device.
9. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 8 is characterized in that described drive unit comprises a pneumatic cylinder.
10. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 1, it is characterized in that, described secondary glue-pouring device comprises the encapsulating device, it is connected with a glue fat source of supply, will inject by described transfer device and move to carrying in each capacitor semi-finished product in the device on second path from described first path via being arranged on glue fat nozzle on the encapsulating machine from the glue fat of source of supply.
11. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 10 is characterized in that, described encapsulating device is around a pivoted, described nozzle is moved near the half-finished injection phase of described capacitor.
12. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 1, it is characterized in that, ground floor in each passage of described apparatus for baking is all presented down vertical arrangement with the second layer, described ground floor be positioned at the described second layer under and constitute the lower floor of passage, the described second layer then constitutes the upper strata of passage.
13. the automatic baking and the glue-pouring device of capacitor kludge as claimed in claim 12 is characterized in that described first direction and second direction are opposite, described third and fourth direction then is parallel to described first and second directions respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97229524U CN2319911Y (en) | 1997-11-11 | 1997-11-11 | Automatic baking and gem filling appts. of capacitor assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97229524U CN2319911Y (en) | 1997-11-11 | 1997-11-11 | Automatic baking and gem filling appts. of capacitor assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2319911Y true CN2319911Y (en) | 1999-05-19 |
Family
ID=33942294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN97229524U Expired - Lifetime CN2319911Y (en) | 1997-11-11 | 1997-11-11 | Automatic baking and gem filling appts. of capacitor assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2319911Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101894690A (en) * | 2010-06-30 | 2010-11-24 | 太原风华信息装备股份有限公司 | Shell-type encapsulated capacitor epoxy filling mechanism |
| CN103065818A (en) * | 2013-01-22 | 2013-04-24 | 南通新三能电子有限公司 | Fixing glue filling device and filling method of large-scale aluminum electrolytic capacitor |
| CN111013942A (en) * | 2019-12-06 | 2020-04-17 | 青岛歌尔智能传感器有限公司 | Heart rate module glue filling method |
| CN112420407A (en) * | 2020-12-16 | 2021-02-26 | 扬州日精电子有限公司 | Automatic encapsulating device who inserts shell encapsulating all-in-one of film capacitor |
| CN112670105A (en) * | 2020-12-25 | 2021-04-16 | 南京迎夜凯网络科技有限公司 | A a package device is moulded to condenser for new energy automobile |
-
1997
- 1997-11-11 CN CN97229524U patent/CN2319911Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101894690A (en) * | 2010-06-30 | 2010-11-24 | 太原风华信息装备股份有限公司 | Shell-type encapsulated capacitor epoxy filling mechanism |
| CN103065818A (en) * | 2013-01-22 | 2013-04-24 | 南通新三能电子有限公司 | Fixing glue filling device and filling method of large-scale aluminum electrolytic capacitor |
| CN103065818B (en) * | 2013-01-22 | 2015-07-22 | 南通新三能电子有限公司 | Fixing glue filling device and filling method of large-scale aluminum electrolytic capacitor |
| CN111013942A (en) * | 2019-12-06 | 2020-04-17 | 青岛歌尔智能传感器有限公司 | Heart rate module glue filling method |
| CN112420407A (en) * | 2020-12-16 | 2021-02-26 | 扬州日精电子有限公司 | Automatic encapsulating device who inserts shell encapsulating all-in-one of film capacitor |
| CN112420407B (en) * | 2020-12-16 | 2022-04-05 | 扬州日精电子有限公司 | Automatic encapsulating device who inserts shell encapsulating all-in-one of film capacitor |
| CN112670105A (en) * | 2020-12-25 | 2021-04-16 | 南京迎夜凯网络科技有限公司 | A a package device is moulded to condenser for new energy automobile |
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