CN2220933Y - Full automatic plastic cement card punching maker - Google Patents

Abstract

The utility model relates to a special full automatic plastic cement card punching maker, which is characterized in that a machine table body comprises an automatic feeding device and an automatic positioning and punching device, wherein, the automatic feeding device is composed of a feed tank, a feed table and a pneumatic manipulator device, and the automatic positioning and punching device is composed of three sets of friction rollers, an automatic positioning device, two conveyer belts and a finished product collecting tank. The utility model carries out feeding operation, positioning, punching manufacture, and finished product collection all in an automatic mode. Thus, the utility model can save labor, lower cost, improve production efficiency and ensure product quality, and the utility model is suitable for the punching production of various plastic cement cards and can promote the standardization of the product specification.

Description

The full-automatic stamped machine of plastic card

The utility model relates to the punch forming manufacturing equipment, refers to a kind of stamped machinery of punching out plastic card especially.

Along with being showing improvement or progress day by day of epoch, prosperity, the variation of social kenel, transition even to this day, use various dissimilar, of different nature " plastic card " in a large number, such as: financial ATM card, associating debit card, and the credit card in the current whole world etc.; Or as the various member cards of carrying out membership systems' golf field boundary, club and holiday village etc.; Employee's identification card, the insurance card of each office, unit, company, tissue etc. for another example, each big department store, exhibition field boundary etc. are the courtesy card or the discount card of commodity sales promotion, and the VIP card of cause business field boundary institutes such as various food and drink, amusement, leisure.So the use of plastic card now becomes people's one inevitable trend, trend in contacts the sixth of the twelve Earthly Branches, nature just grows with each passing day for the demand of various plastic cards.But produce the plant equipment technology aging of plastic card in the market, it mostly is manual formula punching out, all be on press bed die shoe upper limb face fixed position, with fixed form one location device is set, utilize the manual control mode that generally speaking plate of material (is pressed again fully, but each is opened plate of material punching out and goes out six plastic cards) architrave is close to closing behind edge before this positioner outside last first plastic card, presses down with upper bolster, and use punching out and go out first plastic card; Immediately, must be again by manually plate of material being mentioned, the frame waste material is crossed this positioner outside impelling wherein on first plastic card position, so as will be wherein outside second plastic card architrave be close to closing edge before this positioner, use punching out and go out second plastic card.By that analogy, dashed until a plate of material and changed another plate of material again.See thus, use the plastic card punching device of artificial manual mode of operation fully, not only time-consuming, effort, cost is higher, and operating personnel if a careless or carelessness is arranged slightly, had both not only caused the very different of product easily under standing for a long time, working with breathless interest, the defect rate height more likely causes personnel's unexpected injury.Particularly, traditional manual control operating type, speed of production is slow, and efficient is low, and natural production is just very limited, can't satisfy the market demand that modern society expands day by day, doubles at all; Existing press machine facility, backward in technique, structure is outmoded, can't be used the mass-produced mode of automation fully and improve its output, reduce production costs, so that all stress automation, high efficiency, benefit condition such as high-quality not meet modern economy society.

The purpose of this utility model provides a kind of special in to produce the full-automatic stamped machine of various plastic card, make from feeding, location, punching out, all carry out until the finished product collection, and saved standardization artificial, that reduce cost, raise the efficiency, increase output, promote quality and promote product specification in the automatic job mode.

Realize that the utility model of above-mentioned purpose includes press bed upper bolster, die shoe and control cabinet with generally punching out machinery is the same in press bed board main body, the utility model also includes the automatic feeding that is made of feeder trough, feeding table and vapour-pressure type robot device that is arranged on the one side in the board main body, feeder trough and feeding table are charging aperture one side that parallel coordinate structure is arranged on die shoe, and robot device is arranged on the top of feeding table; The upper and lower die holder of said press bed is arranged on the opposite side of board main body, and include automatic location, the flushing device that constitutes by three groups of friction roller, an automatic positioning equipment, two conveyer belts and finished product feeders, wherein: in three groups of friction rollers, first and second group friction roller is the equispaced and is fixedly arranged on one of press bed die shoe inlet side two fixed positions, and the 3rd group of friction roller then is fixedly arranged on the side fixed position in addition of press bed die shoe outlet; The backstay of automatic positioning equipment is placed through in the rectangular opening of the casting of giving on the nearly waste outlet fixed position of press bed die shoe from lower to upper; Product conveying belt in two conveyer belts is upright to plastic card punching out groove position laterally to be fixedly arranged under the press bed die shoe, and scrap web is vertically to be fixedly arranged on press bed die shoe exit friction roller side before; The finished product feeder is arranged on the board main body of product conveying belt one side.This automatic feeding that constitutes by feeder trough, feeding table and vapour-pressure type robot device that in a board main body, comprises and the automatic location, the flushing device that constitute by three groups of friction rollers, a press bed die shoe, an automatic positioning equipment, a press bed upper bolster, two conveyer belts and finished product feeders, but mat one control panel is directly controlled operation.Feeder trough among the design, its bottom center position are installed with the elevating lever that an ora terminalis on it is equipped with supporting plate.With plate of material from the feeder trough flat side down is stacked be put on the supporting plate after, the elevating lever automatic slowly rises with feed, and when the plate of material on supporting plate is used up, again can be by the induction that detects that is fixedly arranged on electric eye device on one of nearly upper limb of feeder trough side fixed position, impel elevating lever to descend, so that dose plate of material.Said feeding table, its place, upper limb face centre position is provided with a guide-track groove, and guide-track groove has groove on the bottom surface, also is equipped with a forward block in the guide-track groove.The effect of this forward block is, the plate of material that forward block promotes to be placed in the feeding table upper rail groove under automatic controlling system is advanced to the die shoe direction, arrive the punching out notch of die shoe until plate of material, for punching out, at this moment, forward block then retreats automatically to the groove outer rim, for putting time plate of material.Said vapour-pressure type robot device mainly is made of pneumatic telescoping mechanism, balance plate, vacuum cup and hollow tube, and balance plate is connected the lower end of telescoping mechanism, and sucker is installed in the two ends lower edge of balance plate again and joins with two hollow tubes.After extending outward to above the feeder trough under the interlock of the balance plate that has vacuum cup at telescoping mechanism, stretch downwards again thereupon, make and extend the plate of material place under the sucker, this moment is " if air-breathing ", then will be positioned at the uppermost first bulk flitch up tightly is adsorbed on two vacuum cups, immediately, the more upwards retraction of mat balance plate and inwardly bounce back to the feeding table top after, mat " venting " and plate of material is placed in the groove of feeding table steadily, exactly.Said automatic positioning equipment is a shape lever location linkage, mainly is made of vertical orientation bar, cross bar and pneumatic cylinder, and an end of cross bar and the lower end of vertical orientation bar are hinged, and the other end is hinged on the pneumatic cylinder; Also offer the U type groove of a suitable length on the one side centre position of the charging aperture of the upside down die holder of vertical orientation bar, and in this groove, be provided with the rectangular plate that a usefulness spring is connected and can does opening and closing actions; The upper end that this upper end has the vertical orientation bar of rectangular plate is placed through in the rectangular opening of the casting of giving on the nearly waste material frame outlet of the press bed die shoe fixed position from lower to upper.The automatic positioning equipment of structure like this, when operation was initial, pneumatic cylinder descended, leverage by cross bar, can impel the vertical orientation bar to protrude upward in the rectangular opening of press bed die shoe top, immediately, this rectangular plate can be by the elastic reaction of spring open-shaped attitude; When operation is carried out, but then before the nationality plate of material row pushing force impel on the concordant closing up-and-down rod of rectangular plate, but its closing action of mat simultaneously touches a proximity switch, goes out a plastic card to impel the punching out that descends automatically of press bed upper bolster; Then, air compressing cylinder rises, and similarly, by the leverage of cross bar, can impel the vertical orientation bar in being lowered to rectangular opening so that the waste material frame on the sheet material moved ahead by; Then, again by the optoelectronic switch on one of the waste outlet that is fixedly arranged on the press bed die shoe side position, in detect sense the outer architrave of using the location in the useless frame that last Zhang Yeyi punching out is finished on the plate of material after, impel air compressing cylinder to descend again, leverage by cross bar impels the vertical orientation bar to rise again, so that carry out automatic location, the pressing operation of a time plastic card.

Therefore, the plate of material of punching out plastic card adopts the automatic conveyance of vapour-pressure type manipulator in the utility model, and the die holder propelling movement under press bed in guide rail of the forward block on the mat feeding table, under the controlling of friction roller set and automatic positioning equipment after plate of material arrives on the die shoe steadily, exactly, die holder carries out punching out automatically on the press bed, the finished product plastic card that punching out becomes falls on the product conveying belt and is delivered to the finished product feeder from the die shoe discharging opening and is and neatly piles up placement, and the waste material frame then drops on the waste material frame conveyer belt and exports to outside the board main body.See thus, the utility model has the advantages that from the feeding operation to location, stamped, collect until finished product and all carry out, therefore use the utility model can save manpower in the automation mode, reduce cost, enhance productivity, ensure the quality of products and can promote the standardization of product specification.

Embodiment of the present utility model as shown in drawings.Below in conjunction with embodiment the utility model is described specifically.

Description of drawings:

Fig. 1 is a stereoscopic schematic diagram of the present utility model;

Fig. 2 is the schematic perspective view of the automatic feeding in the utility model;

Fig. 3 is the automatic location in the utility model, the schematic perspective view of punching out manufacturing installation;

Fig. 4 is the schematic perspective view of the lever automatic positioning equipment in the utility model;

Fig. 5-Figure 15 is a movement state diagram of the present utility model, wherein:

Fig. 5 stretches out in the schematic perspective view of feeder trough top position forward for the vapour-pressure type robot device;

Fig. 6 stretches out in the feeder trough top position forward for the vapour-pressure type robot device and vacuum cup mat balance plate stretches out the schematic perspective view that has been adsorbed the plate of material in the top downwards;

Fig. 7 adsorbed after the plate of material for vacuum cup that the mat balance plate upwards contracts and the inside retraction of robot device in the schematic perspective view of feeding table top position;

Fig. 8 is placed in schematic perspective view on the feeding table for vacuum cup mat venting with plate of material;

Fig. 9 pushes to plate of material for the mat forward block schematic perspective view of press bed die shoe leading edge friction roller;

Figure 10 was for having finished the schematic perspective view of first plastic card location already in the utility model operation;

Figure 11 had finished the stamped of first plastic card and the schematic perspective view that plate of material is moved ahead smoothly already in the utility model operation;

Figure 12 was for having finished the schematic perspective view of second plastic card location already in the utility model operation;

Figure 13 is opened by elastic reaction for the lever automatic positioning equipment in the utility model when pneumatic cylinder decline, up-and-down rod rising, rectangular plate schematic perspective view;

Figure 14 is subjected to the schematic perspective view of thrust closing when pneumatic cylinder decline, up-and-down rod rising, rectangular plate for the lever automatic positioning equipment in the utility model;

Figure 15 is the schematic perspective view of lever automatic positioning equipment when pneumatic cylinder rising, up-and-down rod decline.

Drawing reference numeral is represented:

1-board main body

The 2-feeder trough, the 2a-elevating lever, the 2b-supporting plate, the 2c-electric eye,

The 3-feeding table, 3a-groove, 3b-forward block, 3c-guide-track groove

4-vapour-pressure type robot device, the 4a-balance plate, the 4b-hollow tube, the 4c-vacuum cup, the pneumatic telescoping mechanism of 4d-,

First group of friction of 5-roller,

Second group of friction of 6-roller,

The 3rd group of friction of 7-roller,

8-press bed die shoe, 8a-plastic card punching out groove, 8b-two side rails, the 8c-rectangular opening,

The 9-automatic positioning equipment, 9a-vertical orientation bar, the 9b-spring, the rectangular plate of 9c-, the 9d-cross bar, the 9e-pneumatic cylinder,

10-press bed upper bolster,

The 11-product conveying belt,

12-waste material frame conveyer belt,

13-finished product feeder,

The 14-plate of material.

At first see also Fig. 1, Fig. 2, Fig. 3, Fig. 4.See that by stereoscopic schematic diagram of the present utility model shown in Figure 1 the left side of board main body 1 is control panel and automatic feeding, this automatic feeding consists predominantly of feeder trough 2, feeding table 3, vapour-pressure type robot device 4.The elevating lever 2a of supporting plate 2b is equipped with for the top in the below of feeder trough 2, can stack plastic card raw material plate 14 on the supporting plate 2b.The right side of board main body 1 is automatically location, flushing device, consists predominantly of the upper bolster 10, die shoe 8, automatic positioning equipment 9 of press bed, three groups of 5,6,7 and two groups of conveyer belts 11,12 of friction roller.10 is the press bed upper bolster among the figure, and 12 is waste material frame conveyer belt, and 13 is the finished product feeder.

Concrete structure schematic perspective view by automatic feeding shown in Figure 2 is seen, sees also Fig. 5 simultaneously, feeder trough 2 and feeding table 3 parallel being set up in parallel.One of feeder trough 2 nearly upper limbs side fixed position is provided with electric eye 2c, and the bottom land below of break-through is provided with supporting plate 2b and elevating lever 2a.Offer the guide-track groove 3c with groove 3a on the table top of feeding table 3, forward block 3b can slippage in guide-track groove 3c.The top of feeding table 3 is provided with vapour-pressure type robot device 4, mainly constitute by pneumatic telescoping mechanism 4d, balance plate 4a, hollow tube 4b and two vacuum cup 4c, balance plate 4a is attached at the bottom of telescoping mechanism 4d, vacuum cup 4c is packed in the both sides of balance plate 4a lower edge face again, and is connected with hollow tube 4b.

Fig. 3, Figure 4 shows that the schematic perspective view of the concrete structure of automatic location in the present embodiment, flushing device.Seen that by Fig. 3 fixed position is provided with two groups of friction rollers 5,6 at the interval, left side of the punching out mechanism that is made of press bed upper bolster 10 and die shoe 8, the right side is provided with one group of friction roller 7.The side aligns plastic card punching out groove 8a position to product conveying belt 11 in two conveyer belts 11,12 under the press bed die shoe 8 laterally to be fixedly arranged on, and then the plastic card that punching out can be finished laterally exports in the finished product feeder 13, and fitly stacks; 12 of waste material frame conveyer belts then can vertically be output in the waste material frame after the punching out board main body 1 outside vertically to be fixedly arranged on press bed die shoe 8 product places friction roller 7 location before, can focus on an ash can again.

The die shoe 8 of press bed in the present embodiment, its upper limb face middle position runs through and is cast with its notch rectangular area and just equals the plastic card area, and gradually wide from top to bottom plastic card punching out groove 8a (not drawing among the figure), by can be respectively placing the automatic positioning equipment 9 of the rectangular opening 8c (figure does not draw) that is given casting on one of its nearly waste outlet lateral margin fixed position by being convexly set in the guide-track groove 8b (not drawing among the figure) on the two lateral margin positions and convergence set about it, impel plate of material 14 to be able to make the also proper block of straightaway in these automatic positioning equipment 9 leading edges along guide-track groove 8b, be accurately be positioned plastic card punching out groove 8a and go up after, automatically press down by press bed upper bolster 10 immediately, first plastic card that institute's punching out is finished be left alone without help placing on the notch position earlier, compressive force during again by second plastic card of punching out is impelled first plastic card directly down to fall within the conveyer belt 11 that is fixedly arranged on bottom land and is delivered in the finished product feeder 13.

See by Fig. 4, automatic positioning equipment in the present embodiment is that a lever that is shape is located mechanism, mainly be made of vertical orientation bar 9a, cross bar 9d and pneumatic cylinder 9e, the bottom of vertical orientation bar 9a is hinged mutually with cross bar 9d, and cross bar 9d is hinged on the piston rod of pneumatic cylinder 9e with the other end again.Please consult Figure 13 simultaneously, be shaped on a U type groove on the lateral surface of vertical orientation bar 9a, wherein be hinged with a block length batten 9c, the spring 9b that this rectangular plate 9c is fixed on the backstay 9a by an end draws, and rectangular plate 9c can be fitted in the U type groove.

Below describe the manner of execution of each critical piece device under automation control in the present embodiment in detail in conjunction with Fig. 5-Figure 15 again.

Figure 5 shows that, when plate of material 14 is whole stacked being put in after supporting plate 2b goes up from feeder trough 2 sides, with can be simultaneously by the automatically slow rising feed of elevating lever 2a, after vapour-pressure type manipulator 4 also extend out to feeder trough 2 top positions forward, balance plate 4a just begins to stretch out downwards, impels the vacuum cup 4c on its two ends near-end edge position to be adsorbed a plate of material 14 (as shown in Figure 6) topmost; Immediately as shown in Figure 7, after the plate of material 14 of taking seriously suction dish 4c " air-breathing " and will be positioned at the top is up tightly adsorbed on it, just after can inwardly bouncing back to feeding table 3 tops by the upwards retraction of balance plate 4a and robot device 4, mat " venting " and plate of material 14 being placed in steadily, exactly among the guide-track groove 3c of feeding table 3; And when supporting plate 2b plate of material 14 is upward used up, then can impel elevating lever 2a to descend by the electric eye induction that 2c detects that is fixedly arranged on one of the feeder trough 2 nearly upper limbs side fixed position, so that dose plate of material 14 (as shown in Figure 8); Then see by Fig. 9, after plate of material 14 is placed among the feeding table 3 guide-track groove 3c, just can be by being fixedly arranged on wherein forward block 3b goes into to be fixedly arranged on first group of friction roller 5 of press bed die shoe 8 inlet leading edges along groove 3a with plate of material 14 forward impelling after, this forward block 3b returns immediately automatically to continue the feeding operation of a time plate of material 14; And after plate of material 14 enters first group of friction roller 5, can be as shown in Figure 3, on the one hand impel plate of material 14 to be able to steadily, to advance point-blank, and can not vacillate now to the left, now to the right phenomenon and produce substandard products by the friction effect that is fixedly arranged on three groups of friction rollers 5,6,7 on the press bed die shoe 8 inlet/outlets two side fixed positions respectively; Promptly locate and the stamped operation to carry out the automatic of plastic card on the other hand by the automation control of press bed die shoe 8 and upper bolster 10, its concrete action is: as shown in figure 10, when plate of material 14 by charging aperture when press bed die shoe 8 upper limbs two guide rail 8b carry out feeding, but its propulsive force of mat is urged to parallel closing in vertical orientation bar 9a (as Fig. 4 and shown in Figure 14) with rectangular plate 9c, and impel plastic card position on the plate of material 14 wherein just to be aligned with plastic card punching out groove 8a upper limb notch position on the press bed die shoe 8, promptly finish the automatic positioning operation of first plastic card; At ordinary times, this automatic positioning equipment 9 as shown in figure 13, pneumatic cylinder 9e is the decline state, leverage by cross bar 9d impels vertical orientation bar 9a to protrude upward, at this moment, rectangular plate 9c is open-shaped because of the elastic reaction that is subjected to spring 9b, but when rectangular plate 9c pushed by the plastic card of location automatically and parallel closing in the U of vertical orientation bar type groove in, just touch a proximity switch, punching out goes out first plastic card with regard to impelling press bed upper bolster 10 to descend automatically, then pneumatic cylinder 9e upwards rises, similarly, leverage by cross bar 9d impels vertical orientation bar 9a toward descending (as shown in figure 15), so that plate of material 14 is continued to advance to forward as shown in figure 11 again; When plate of material 14 continues to move ahead and during to waste outlet, backstay 9a system is in the hollow position of punching out already, after can in detecting the waste material frame of sensing after first punching out is finished already on the plate of material 14, using the outer architrave of location usefulness by the optoelectronic switch that is arranged at waste outlet one side this moment, pneumatic cylinder 9e that can be in command of execution positioner 9 descends, till using leverage by cross bar 9d and impelling backstay 9a to protrude upward once more and be returned to as shown in figure 13 state; Therebetween, plate of material 14 still continues to move ahead, and state extremely as shown in figure 12.After vertical orientation bar 9a rises once again, can finish the location automatically of second plastic card as above-mentioned operation procedure, and punching out goes out second plastic card, this second plastic card pushes first plastic card again and directly down falls within on the product conveying belt 11 that is fixedly arranged on bottom land when the jet-bedding mouth of die shoe 8 falls, and piles up to being delivered in the finished product feeder 13 and be neatly by conveyer belt 11.Action goes round and begins again as mentioned above, realizes producing continuously.

Claims (1)

1, a kind of plastic card gold automatic press maker that in press bed board main body, includes press bed upper bolster (10), die shoe (8) and control cabinet, it is characterized in that: also include the automatic feeding that is constituted by feeder trough (2), feeding table (3) and vapour-pressure type robot device (4) that is arranged on the one side in the board main body (1), feeder trough (2) and feeding table (3) are charging aperture one side that parallel coordinate structure is arranged on die shoe (8), and robot device is arranged on the top of feeding table (3); The upper and lower die holder of said press bed (10,8) is arranged on the opposite side of board main body (1), and include automatic location, the flushing device that constitutes by three groups of friction rollers (5,6,7), an automatic positioning equipment (9), two conveyer belts (11,12) and finished product feeders (13), wherein: in three groups of friction rollers, first and second group friction roller (5,6) is the equispaced and is fixedly arranged on one of press bed die shoe (8) inlet side two fixed positions, and the 3rd group of friction roller (7) then is fixedly arranged on the side fixed position in addition of press bed die shoe (8) outlet; The backstay (9a) of automatic positioning equipment (9) is placed through in the rectangular opening (8c) of the casting of giving on the nearly waste outlet fixed position of press bed die shoe (8) from lower to upper; Product conveying belt (11) in two conveyer belts (11,12) is upright to plastic card punching out groove (8a) position laterally to be fixedly arranged under the press bed die shoe (8), and scrap web (12) is vertically to be fixedly arranged on press bed die shoe (8) exit friction roller (7) side before; Finished product feeder (13) is arranged on the board main body (1) of product conveying belt (11) one sides; And:

1.1, said feeder trough (2), its bottom center position is installed with the elevating lever (2a) that an ora terminalis on it is equipped with supporting plate (2b);

1.2, said feeding table (3), its place, upper limb face centre position is provided with a guide-track groove (3c), and guide-track groove (3c) has groove (3a) on the bottom surface, also is equipped with one in the guide-track groove (3c) in order to promote the forward block (3b) that plastic sheet moves ahead;

1.3, said vapour-pressure type robot device (4), mainly constitute by pneumatic telescoping mechanism (4d), balance plate (4a), vacuum cup (4c) and hollow tube (4b), balance plate (4a) is connected the lower end of telescoping mechanism (4d), and sucker (4c) is installed in the two ends lower edge of balance plate (4a) again and is connected with hollow tube (4b);

1.4, said automatic positioning equipment (9) is a shape lever location mechanism, mainly is made of vertical orientation bar (9a), cross bar (9d) and pneumatic cylinder (9e), the lower end of one end of cross bar (9d) and vertical orientation bar (9a) is hinged, and the other end is hinged on the pneumatic cylinder (9e); Also offer the U type groove of a suitable length on the one side centre position of the charging aperture of the upside down die holder (8) of vertical orientation bar (9a), and in this groove, be provided with the rectangular plate (9c) that a usefulness spring (9b) is connected and can does opening and closing actions; The upper end that this upper end has the vertical orientation bar (9a) of rectangular plate (9c) is placed through in the rectangular opening (8c) of the casting of giving on the nearly waste material frame outlet of press bed die shoe (8) fixed position from lower to upper.

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