CN221336342U

CN221336342U - Lamp panel stamping device for LED

Info

Publication number: CN221336342U
Application number: CN202323171318.XU
Authority: CN
Inventors: 任贵春; 张远省; 舒超
Original assignee: Foshan Nanhai Maoxin Electrical Appliance Co ltd
Current assignee: Foshan Nanhai Maoxin Electrical Appliance Co ltd
Priority date: 2023-11-23
Filing date: 2023-11-23
Publication date: 2024-07-16
Anticipated expiration: 2033-11-23

Abstract

The utility model provides a lamp panel stamping device for an LED, and belongs to the technical field of stamping devices. It mainly aims at the problem that the traditional lamp panel stamping device cannot automatically feed and discharge and needs manual taking of operators. The technical scheme includes that the base and two sets of transportation tracks are provided, two sets of transportation tracks are arranged at the top of the base, a first mounting groove is formed in the top of the base, the first mounting groove is located between the two sets of transportation tracks, a jacking component is arranged in the first mounting groove, a second mounting groove is further formed in the top of the base, a die component is arranged in the second mounting groove, a picking and placing component is arranged above the first mounting groove and the second mounting groove, and a punching component is further arranged at the top of the base. Through the setting of getting and putting subassembly and jacking subassembly, can take the material on the transportation track voluntarily, place it on the mould subassembly to process through the punching press subassembly, solved traditional lamp panel stamping device and need the problem of manual material of getting and putting, improved production efficiency.

Description

Lamp panel stamping device for LED

Technical Field

The utility model belongs to the technical field of stamping devices, and particularly relates to a lamp panel stamping device for an LED.

Background

With the rapid growth of the LED lighting market, the demand for LED light fixtures is increasing. The lamp panel of the LED lamp is an important part, and directly influences the heat dissipation effect and the service life of the product. At present, the manufacture of LED lamp panels mainly relies on a press machine and a die to punch the LED lamp panels, and the metal plates are subjected to high-efficiency punching molding to quickly form the LED lamp panels with different specifications.

According to the utility model, 201921283767.4 is provided with a lamp panel stamping forming device, wherein a lamp panel to be processed is firstly placed on a lamp panel fixing seat when in use through the arrangement of the lamp panel fixing seat and a stamping mechanism, the lamp panel is positioned and fixed, and then the fixed lamp panel is stamped and formed through the stamping mechanism according to a preset pressing stroke. The automatic stamping forming production of the LED lamp panel is realized, and compared with the traditional numerical control bending mode, the manufacturing cost is reduced. However, the traditional lamp panel stamping device needs operators to manually place workpieces, then adjust, position and fix the workpieces, and after the processing is completed, the processed workpieces are manually taken out and replaced with new workpieces to be processed, so that the production efficiency is reduced.

Disclosure of utility model

In order to solve the technical problems, the utility model provides a lamp panel stamping device for an LED, which solves the technical problems that in the prior art, the traditional lamp panel stamping device cannot automatically feed and discharge, and an operator is required to manually take the lamp panel stamping device, so that the production efficiency is reduced.

The purpose and the efficacy of the lamp panel stamping device for the LED are achieved by the following specific technical means:

A lamp panel stamping device for LED, including base and two sets of transportation track, the base top is provided with two sets of transportation track, first mounting groove has been seted up at the base top, first mounting groove is located two sets of between the transportation track, be provided with the jacking subassembly in the first mounting groove, the second mounting groove has still been seted up at the base top, be provided with the mould subassembly in the second mounting groove, first mounting groove with second mounting groove top is provided with gets and puts the subassembly, and the base top still is provided with the punching press subassembly.

According to a preferred embodiment, the jacking assembly comprises a jacking cylinder, the jacking cylinder is fixedly arranged at the top of the first mounting groove, a jacking plate is arranged on a pneumatic rod at the top of the jacking cylinder, and an anti-slip pad is arranged at the top of the jacking plate.

According to a preferred embodiment, the die assembly comprises a die mounting seat, a first fixing seat is circumferentially arranged on the die mounting seat, and the fixing seat is fixedly connected to the bottom of the second mounting groove through a screw.

According to a preferred embodiment, the die assembly further comprises a stamping lower die, the die mounting seat and the stamping lower die are provided with a plurality of groups of connecting grooves correspondingly, fastening bolts are arranged in the connecting grooves, and the top of the stamping lower die is provided with a stamping groove.

According to a preferred embodiment, the picking and placing assembly comprises two groups of brackets, the top of the base is fixedly connected with two groups of brackets, the tops of the two groups of brackets are provided with first guide rails, and the bottom of the transverse plate is respectively in sliding connection with the two groups of first guide rails through two groups of sliding blocks.

According to a preferred embodiment, the picking and placing assembly further comprises two groups of second sliding rails, the two groups of second sliding rails are arranged at the top of the transverse plate, the L-shaped connecting block is respectively and slidably connected with the two groups of second sliding rails through two groups of sliding blocks, and a picking and placing screw rod platform is arranged on one side of the L-shaped connecting block.

According to a preferred embodiment, get and put the lead screw platform top and be provided with and get and put the motor, get and put the mount pad that is provided with on the slide bearing on the lead screw platform, get and put the mount pad bottom and be connected with through the connecting rod and get and put the sucking disc.

According to a preferred embodiment, the punching assembly comprises a punching mounting seat, a sliding groove is formed in the punching mounting seat, a sliding plate is arranged in the sliding groove in a sliding mode, a rack is arranged at the top of the sliding plate, an adjusting motor is arranged at the top of the punching mounting seat, a main shaft of the adjusting motor is connected with a gear through a coupling, and the gear is meshed with the rack.

According to a preferred embodiment, the third mounting groove has been seted up at the sliding plate top, the fixed punching press cylinder that is provided with in third mounting groove bottom, the through-hole has still been seted up to third mounting groove bottom, the pneumatic rod of punching press cylinder bottom passes the through-hole is connected with the punching press and goes up the mould.

Compared with the prior art, the utility model has the following beneficial effects:

1. Through getting the setting of putting the subassembly, when using the device, remove on first guide rail through the diaphragm for the sucking disc can lateral shifting, remove on the second slide rail through L shape connecting block, make the sucking disc can longitudinal movement, the rethread starts gets the discharge machine, makes the sucking disc can absorb the transportation material, has solved traditional lamp panel stamping device and has needed the problem that operating personnel manually took the material, has improved production efficiency.

2. Through jacking subassembly and the orbital setting of transportation, can realize the automation of material and get and put the flow, carry the frock of waiting to process the material to the jacking position through the transportation track, then the jacking cylinder promotes the jacking board and rises, raise the frock to get and put the position for get and put the subassembly and take out the material from the frock, the rethread gets and put the subassembly and place the material that the processing was accomplished on empty frock, then, the jacking cylinder is retracted, the jacking board descends, will load the frock of finished product and put back to the transportation track on to carry out the processing of next process. The automatic material taking and placing process is realized, manual operation is not needed, and the degree of automation and the processing efficiency are improved.

Drawings

FIG. 1 is a schematic diagram of a lamp panel stamping apparatus for LEDs according to the present utility model;

FIG. 2 is an exploded view of the lamp panel stamping apparatus for LEDs of the present utility model;

FIG. 3 is a schematic view of the assembled die assembly and punch assembly of the lamp panel stamping apparatus for LEDs according to the present utility model;

FIG. 4 is a schematic view of the disassembled structure of FIG. 3;

FIG. 5 is a schematic view of an assembled pick-and-place assembly of the lamp panel stamping device for LEDs according to the present utility model;

fig. 6 is a schematic diagram of the disassembled structure of fig. 5.

In the figure, the correspondence between the component names and the drawing numbers is:

11. A base; 12. a transport rail; 13. a first mounting groove; 14. a second mounting groove; 21. jacking the air cylinder; 22. a jacking plate; 23. an anti-slip pad; 31. a die mounting base; 32. a fixing seat; 33. stamping a lower die; 34. a connecting groove; 35. stamping the groove; 41. a bracket; 42. a first guide rail; 43. a cross plate; 44. a second slide rail; 45. an L-shaped connecting block; 46. a screw rod table is taken and placed; 47. taking and placing the motor; 48. taking and placing the mounting seat; 49. a suction cup; 51. stamping the mounting base; 52. a sliding groove; 53. a sliding plate; 54. a rack; 55. adjusting a motor; 56. a gear; 57. a third mounting groove; 58. a punching cylinder; 59. and (5) stamping an upper die.

Detailed Description

Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.

Examples:

as shown in fig. 1 to 6:

The utility model provides a lamp panel stamping device for LEDs, which comprises a base 11 and two groups of conveying rails 12, wherein the two groups of conveying rails 12 are arranged at the top of the base 11 and are used for conveying lamp panel tools. The first mounting groove 13 has been seted up at base 11 top, and first mounting groove 13 is located between two sets of transportation tracks 12, is provided with the jacking subassembly in the first mounting groove 13 for with the frock jack-up to getting and putting the position. The top of the base 11 is also provided with a second mounting groove 14, and a die assembly is arranged in the second mounting groove 14 to provide a die for stamping forming. A picking and placing component is arranged above the first mounting groove 13 and the second mounting groove 14 and used for grabbing and placing the lamp panel. The top of the base 11 is also provided with a punching component for punching and forming the lamp panel.

Referring to fig. 2, the jacking assembly includes a jacking cylinder 21, a jacking cylinder 21 is fixedly disposed at the bottom of the first mounting groove 13, a rectangular jacking plate 22 is connected to the top end of a pneumatic rod of the jacking cylinder 21, and when a pneumatic push rod of the jacking cylinder 21 extends out, the jacking plate 22 can be driven to ascend; as the cylinder retracts, the lift plate 22 is then lowered. In this way, the lifting plate 22 can be driven to move up and down by the lifting cylinder 21. The top surface of the jacking plate 22 is adhered with an anti-slip pad 23, and the anti-slip pad 23 is made of anti-slip rubber, so that the slipping displacement of the tool on the jacking plate 22 can be avoided, and the stability is improved.

Referring to fig. 2, 3 and 4, the mold assembly includes a mold mounting seat 31, a plurality of groups of first fixing seats 32 are welded on the periphery of the mold mounting seat 31, and the first fixing seats 32 are fixed at the bottom of the second mounting groove 14 by bolts. The die mounting seat 31 and the stamping lower die 33 are provided with a plurality of groups of connecting grooves 34 on two opposite sides, and fastening bolts are detachably arranged in the connecting grooves 34 and used for disassembling and assembling the die mounting seat 31 and the stamping lower die, so that the die is convenient to replace. The top surface of the lower stamping die 33 is provided with a stamping groove 35 for placing a lamp panel to be formed, and the lamp panel is in stamping fit with the stamping assembly.

Referring to fig. 2, 5 and 6, the pick-and-place assembly includes two sets of brackets 41, and the top of the base 11 is firmly connected with the two sets of brackets 41, where the two sets of brackets 41 play a role in stabilizing and supporting. The tops of the two sets of brackets 41 are provided with first guide rails 42, and the two sets of first guide rails 42 function to guide and position the transverse plate 43. The bottom of the transverse plate 43 is respectively in sliding connection with the two groups of first guide rails 42 through the two groups of sliding blocks, so that the transverse plate 43 can move back and forth along the first guide rails 42, and flexible operation and accurate positioning of the picking and placing assembly are realized.

Referring to fig. 6, the pick-and-place assembly further includes two sets of second sliding rails 44, the two sets of second sliding rails 44 are disposed on top of the transverse plate 43, and the flexibility and diversity of the pick-and-place assembly are further increased by the two sets of second sliding rails 44. The L-shaped connecting block 45 is slidably connected to the two sets of second sliding rails 44 through the two sets of sliding blocks, respectively, so that the L-shaped connecting block 45 can move back and forth along the second sliding rails 44. The design makes the operation of getting and putting the subassembly more nimble and accurate, can adapt to the object of different sizes and shapes, and one side of L shape connecting block 45 still is provided with gets and puts lead screw platform 46, through the synergism with L shape connecting block 45, gets and puts lead screw platform 46 and can provide extra support and locate function.

Referring to fig. 5 and 6, a pick-and-place motor 47 is disposed on top of the pick-and-place screw table 46 for driving the pick-and-place screw table 46 to move. The slide bearing on the pick-and-place screw table 46 is provided with a pick-and-place mount 48, and the slide bearing on the pick-and-place screw table 46 is provided with a pick-and-place mount 48. The pick-and-place mount 48 is supported by a slide bearing and is movable on the pick-and-place screw table 46. The bottom of the picking and placing installation seat 48 is connected with a picking and placing sucker 49 through a connecting rod, so that a stable grabbing device is formed. When the pick-and-place screw rod table 46 rotates, the pick-and-place mounting seat 48 drives the sucker 49 to tightly grasp the lamp panel on the fixture.

Referring to fig. 2, 3 and 4, the punch assembly includes a punch mounting 51 for mounting and supporting other components. On the press mount 51, a slide groove 52 is provided, which allows other components to slide inside. Inside the slide groove 52 is installed a slide plate 53 which is capable of freely sliding in the slide groove 52. A rack 54 is provided on the top of the slide plate 53 for providing a moving driving force of the slide plate 53. The top of the stamping mounting seat 51 is also provided with an adjusting motor 55, and the adjusting motor 55 drives the rack 54 to move through the rotation of the gear 56, so that the sliding plate 53 is pushed to move back and forth in the sliding groove 52.

Referring to fig. 4, a third mounting groove 57 is further formed on the top of the sliding plate 53. The bottom of the third mounting groove 57 is fixedly provided with a punching cylinder 58, which is a power for providing a punching operation. A through hole is further formed in the bottom of the third mounting groove 57, a pneumatic rod of the punching cylinder 58 penetrates through the through hole to be connected with a punching upper die 59, and the punching upper die 59 is used for punching materials. The design of the stamping component not only improves the production efficiency, but also reduces the production cost.

Specific use and action of the embodiment: when the LED lamp panel stamping device is used, the tool on which the lamp panel to be processed is placed is firstly conveyed to the lifting position through the conveying rail 12. Then the jacking cylinder 21 pushes the jacking plate 22 to ascend, and the tool is lifted to the picking and placing position so that the picking and placing assembly can pick and place. The cross plate 43 in the pick-and-place assembly will move along the first rail 42 to above the pick-and-place position. Then the pick-and-place motor 47 drives the screw rod on the pick-and-place screw rod table 46 to rotate, and drives the pick-and-place mounting seat 48 and the sucker 49 to grab the lamp panel on the tool. The cross plate 43 is then returned along the first rail 42, the grasped lamp panel is moved over the stamping die, the L-shaped connecting block 45 is moved on the second rail 44, and the lamp panel is accurately placed into the stamping recess 35 for positioning. And finally, the stamping assembly performs stamping processing on the lamp panel. Through getting the automation work of putting the subassembly like this, solved traditional lamp panel stamping device and need the manual problem of getting the lamp panel of putting, realized full-automatic getting and put the flow, improved degree of automation and the production efficiency of LED lamp panel punching press.

When the device is used for stamping, firstly, the adjusting motor 55 is started, the adjusting motor 55 drives the rack 54 to move through the gear 56, the sliding plate 53 is pushed to move back and forth in the sliding groove 52, the stamping upper die 59 is aligned with the stamping groove 35 on the stamping lower die 33, and positioning is completed. After the positioning is completed, the stamping cylinder 58 is started, and the stamping cylinder 58 pushes the stamping upper die 59 to stamp the lamp panel with fixed positioning according to the set stroke. Therefore, the automatic stamping processing of the lamp panel is realized, manual operation is not needed, and the degree of automation and the processing efficiency are improved. After the stamping is completed, the stamping assembly is reset to the original position. The take-and-place assembly then takes the formed lamp panel out of the stamping lower die 33, places the lamp panel on an empty tool, then the jacking cylinder 21 retracts, the jacking plate 22 descends, and the tool carrying the finished product is conveyed back to the conveying rail 12 for processing in the next working procedure. The automatic stamping forming and taking and placing of the lamp panel are realized, the operation is greatly simplified, and the production period is shortened.

The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. A lamp panel stamping device for LED, including base (11) and two sets of transportation track (12), its characterized in that: the novel lifting device is characterized in that two groups of conveying rails (12) are arranged at the top of the base (11), a first mounting groove (13) is formed in the top of the base (11), the first mounting groove (13) is located between the two groups of conveying rails (12), a jacking component is arranged in the first mounting groove (13), a second mounting groove (14) is further formed in the top of the base (11), a die component is arranged in the second mounting groove (14), a picking and placing component is arranged above the first mounting groove (13) and above the second mounting groove (14), and a punching component is further arranged at the top of the base (11).

2. A lamp panel stamping apparatus for LEDs as recited in claim 1, wherein: the jacking assembly comprises a jacking cylinder (21), the bottom of the first mounting groove (13) is fixedly provided with the jacking cylinder (21), a jacking plate (22) is arranged on a pneumatic rod at the top of the jacking cylinder (21), and an anti-slip pad (23) is arranged at the top of the jacking plate (22).

3. A lamp panel stamping apparatus for LEDs as recited in claim 1, wherein: the die assembly comprises a die mounting seat (31), a first fixing seat (32) is arranged on the periphery of the die mounting seat (31), and the fixing seat (32) is fixedly connected to the bottom of the second mounting groove (14) through screws.

4. A lamp panel stamping apparatus for LEDs as recited in claim 3, wherein: the die assembly further comprises a stamping lower die (33), a plurality of groups of connecting grooves (34) are correspondingly formed in the die mounting seat (31) and the stamping lower die (33), fastening bolts are arranged in the connecting grooves (34), and stamping grooves (35) are formed in the top of the stamping lower die (33).

5. A lamp panel stamping apparatus for LEDs as recited in claim 1, wherein: the picking and placing assembly comprises two groups of brackets (41), the tops of the bases (11) are fixedly connected with two groups of brackets (41), the tops of the two groups of brackets (41) are both provided with first guide rails (42), and the bottoms of the transverse plates (43) are respectively in sliding connection with the two groups of first guide rails (42) through two groups of sliding blocks.

6. A lamp panel stamping apparatus for LEDs as recited in claim 5, wherein: the picking and placing assembly further comprises two groups of second sliding rails (44), the two groups of second sliding rails (44) are arranged at the top of the transverse plate (43), the L-shaped connecting block (45) is respectively connected with the two groups of second sliding rails (44) in a sliding mode through the two groups of sliding blocks, and a picking and placing screw rod table (46) is arranged on one side of the L-shaped connecting block (45).

7. A lamp panel stamping apparatus for LEDs as recited in claim 6, wherein: get and put lead screw platform (46) top and be provided with get and put motor (47), get and put mount pad (48) on the slide bearing on lead screw platform (46), get and put mount pad (48) bottom and be connected with through the connecting rod and get and put sucking disc (49).

8. A lamp panel stamping apparatus for LEDs as recited in claim 1, wherein: the stamping assembly comprises a stamping mounting seat (51), a sliding groove (52) is formed in the stamping mounting seat (51), a sliding plate (53) is arranged in the sliding groove (52), a rack (54) is arranged at the top of the sliding plate (53), an adjusting motor (55) is arranged at the top of the stamping mounting seat (51), a main shaft of the adjusting motor (55) is connected with a gear (56) through a coupling, and the gear (56) is meshed with the rack (54).

9. A lamp panel stamping apparatus for LEDs as recited in claim 8, wherein: the top of the sliding plate (53) is provided with a third mounting groove (57), the bottom of the third mounting groove (57) is fixedly provided with a punching cylinder (58), the bottom of the third mounting groove (57) is also provided with a through hole, and a pneumatic rod at the bottom of the punching cylinder (58) penetrates through the through hole to be connected with a punching upper die (59).