CN221270309U - Integrated elevator door plate automatic production line - Google Patents
Integrated elevator door plate automatic production lineInfo
- Publication number
- CN221270309U CN221270309U CN202322544663.7U CN202322544663U CN221270309U CN 221270309 U CN221270309 U CN 221270309U CN 202322544663 U CN202322544663 U CN 202322544663U CN 221270309 U CN221270309 U CN 221270309U
- Authority
- CN
- China
- Prior art keywords
- station
- robot
- elevator door
- production line
- polishing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000005498 polishing Methods 0.000 claims abstract description 32
- 238000005452 bending Methods 0.000 claims abstract description 31
- 238000003466 welding Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 6
- 238000003754 machining Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
Abstract
The utility model discloses an integrated elevator door plate automatic production line, which comprises the following steps: the front side of the conveying mechanism is provided with a feeding robot, and the rear side of the conveying mechanism is provided with a discharging robot; the bending station is arranged at the initial end of the conveying mechanism; the assembly welding station is arranged at the next station of the bending station; the polishing station is arranged at the next station of the assembly welding station; the stacking station is arranged at the tail end of the conveying mechanism; and the control system is respectively connected with the feeding robot, the discharging robot, the picking robot and the welding robot through signals. The utility model meets the processing requirements of different types of elevator door panels, various processing processes can be completed on the same production line, a plurality of production lines are not required to be arranged, the investment cost is saved, the occupied space of equipment is reduced, the whole production line adopts automatic processing, the production process is quick and convenient, and the production efficiency of the elevator door panels is improved.
Description
Technical Field
The utility model relates to the field of door plate processing, in particular to an integrated elevator door plate automatic production line.
Background
Along with the development of modern industrial automation, higher requirements are put forward on the machining precision and the machining efficiency of door plates and wall plates in the elevator field. The general passenger elevator, cargo lift and high-grade passenger elevator that divide into of present elevator, different grade type elevator have different practical demands to elevator door plant, and the main part of current elevator door plant adopts stainless steel, composite sheet or carbon steel cold rolled sheet to support generally, and the corresponding technological process of different grade type elevator door plant when processing is different, consequently, the elevator door plant need process respectively on different production lines when processing, has increaseed the investment cost of elevator door plant production and the production place that occupies, and manufacturing cost is high.
Disclosure of utility model
The utility model aims to provide an integrated elevator door plate automatic production line to solve the problems.
According to one aspect of the present utility model, there is provided an integrated elevator door panel automatic production line comprising: the feeding robot is arranged at the front side of the conveying mechanism, and the discharging robot is arranged at the rear side of the conveying mechanism; the bending station comprises a bending machine, wherein the bending machine is arranged at the starting end of the conveying mechanism and is used for bending two sides of the elevator door plate; the assembly welding station comprises a picking robot and a welding robot, and is arranged at the next station of the bending station; the polishing station comprises a polishing mechanism and a limiting mechanism, and is arranged at the next station of the assembly welding station; the stacking station is arranged at the tail end of the conveying mechanism; and the control system is respectively connected with the feeding robot, the discharging robot, the picking robot and the welding robot through signals.
In some embodiments, the conveyor mechanism includes a drive motor and a conveyor belt, the drive motor being drivingly connected to the conveyor belt.
In some embodiments, the conveyer belt wears to locate the middle part of bender, the both sides of bender are provided with clamping part and bending part portion, clamping part and bending part all are connected with the hydro-cylinder transmission.
In some embodiments, a part storage area for the picking robot to grasp is arranged on one side of the assembly welding station; and a welding gun is arranged at the movable end of the welding robot.
In some embodiments, two sides of the conveyor belt are respectively provided with a limiting mechanism, the limiting mechanism comprises a pneumatic chuck, a lifting rod and a linear motor, the linear motor is arranged in parallel with the conveyor belt, the lifting rod is arranged at the output end of the linear motor, the pneumatic chuck is arranged at the output end of the lifting rod in a lifting manner, and the pneumatic chuck and the lifting rod are respectively connected with the output end of the air cylinder; the polishing mechanism comprises a polishing frame and a plurality of polishing heads, wherein the polishing frame is arranged on the conveyor belt, and the polishing heads are arranged on the polishing frame in a linear arrangement.
In some embodiments, the palletizing station includes a stack of supply ladder door panels for fork truck access.
Compared with the prior art, the application has the beneficial effects that:
The application meets the processing requirements of different types of elevator door panels, various processing processes can be completed on the same production line, a plurality of production lines are not required to be arranged, the investment cost is saved, the occupied space of equipment is reduced, the whole production line adopts automatic processing, the production process is quick and convenient, and the production efficiency of the elevator door panels is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the polishing mechanism of the present utility model when not in operation;
fig. 3 is a schematic view of the polishing mechanism of the present utility model when it is started to operate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 3, the present application provides an integrated elevator door panel automatic production line, comprising: the feeding robot 2 is arranged at the front side of the conveying mechanism 1, and the discharging robot 3 is arranged at the rear side of the conveying mechanism 1; the bending station 4 comprises a bending machine, and the bending machine is arranged at the starting end of the conveying mechanism 1 and is used for bending two sides of the elevator door plate; the assembly welding station comprises a picking robot 5 and a welding robot 6, and is arranged at the next station of the bending station 4; the polishing station 7 comprises a polishing mechanism and a limiting mechanism, and the polishing station 7 is arranged at the next station of the assembly welding station; the stacking station 8 is arranged at the tail end of the conveying mechanism 1; and the control system is respectively connected with the feeding robot 2, the discharging robot 3, the picking robot 5 and the welding robot 6 in a signal way.
In some embodiments, the conveyor 1 comprises a drive motor and a conveyor belt, the drive motor being in driving connection with the conveyor belt.
In some embodiments, the conveyor belt is arranged in the middle of the bending machine in a penetrating manner, and the clamping portions and the bending portions are arranged on two sides of the bending machine and are in transmission connection with the oil cylinder.
In some embodiments, a part storage area 9 for the pick-up robot 5 to grasp is arranged on one side of the assembly welding station; the movable end of the welding robot 6 is provided with a welding gun.
In some embodiments, two sides of the conveyor belt are respectively provided with a limiting mechanism, the limiting mechanism comprises a pneumatic chuck 10, a lifting rod 11 and a linear motor 12, the linear motor 12 is arranged in parallel with the conveyor belt, the lifting rod 11 is arranged at the output end of the linear motor 12, the pneumatic chuck 10 is arranged at the output end of the lifting rod 11 in a lifting manner, and the pneumatic chuck 10 and the lifting rod 11 are respectively connected with the output end of a cylinder; the polishing mechanism comprises a polishing frame 13 and a plurality of polishing heads 14, wherein the polishing frame 13 is arranged on the conveyor belt, and the polishing heads 14 are arranged on the polishing frame 13 in a linear arrangement.
In some embodiments, palletizing station 8 comprises a stack of power ladder door panels, the stack being for forklift access.
The specific working flow of the application is as follows: the preset program control feeding robot 2 clamps the elevator door plate onto the conveyor belt, when the elevator door plate on the conveyor belt passes through the bending station 4, the conveyor belt pauses to work, the clamping part of the bending machine fixes the elevator door plate, the bending part bends two sides of the elevator door plate, and the elevator door plate is placed on the conveyor belt again after bending; after the bending process is finished, after the elevator door plate on the conveyor belt enters an assembly welding station, the conveyor belt pauses to work, after the part taking robot 5 sends the parts in the part storage area 9 to the installation position, the welding robot 6 welds the parts, and after the welding is finished, the conveyor belt continues to work; when the elevator door plate enters the polishing station 7, the conveyor belt pauses to work, the pneumatic chucks 10 on the two sides clamp the elevator door plate, the elevator door plate is lifted by the lifting rod 11, the elevator door plate is driven by the linear motor 12 to contact with the polishing mechanism for polishing, the lower end face of the elevator door plate is polished, the elevator door plate is placed on the conveyor belt again after polishing, and the conveyor belt continues to work; the tail end of the elevator door plate carrying out the conveying belt is clamped by the blanking robot 3 and is stacked on a material rack on the stacking station 8.
The application meets the processing requirements of different types of elevator door panels, various processing processes can be completed on the same production line, a plurality of production lines are not required to be arranged, the investment cost is saved, the occupied space of equipment is reduced, the whole production line adopts automatic processing, the production process is quick and convenient, and the production efficiency of the elevator door panels is improved.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. Integral type elevator door plant automatic production line, its characterized in that includes: the feeding robot is arranged at the front side of the conveying mechanism, and the discharging robot is arranged at the rear side of the conveying mechanism;
The bending station comprises a bending machine, wherein the bending machine is arranged at the starting end of the conveying mechanism and is used for bending two sides of the elevator door plate;
the assembly welding station comprises a picking robot and a welding robot, and is arranged at the next station of the bending station;
The polishing station comprises a polishing mechanism and a limiting mechanism, and is arranged at the next station of the assembly welding station;
The stacking station is arranged at the tail end of the conveying mechanism;
And the control system is respectively connected with the feeding robot, the discharging robot, the picking robot and the welding robot through signals.
2. The integrated elevator door panel automatic production line according to claim 1, wherein the conveying mechanism comprises a transmission motor and a conveyor belt, and the transmission motor is in transmission connection with the conveyor belt.
3. The automatic production line of the integrated elevator door plate according to claim 2, wherein the conveyor belt is arranged in the middle of the bending machine in a penetrating manner, clamping portions and bending portions are arranged on two sides of the bending machine, and the clamping portions and the bending portions are in transmission connection with the oil cylinders.
4. The automatic production line of integrated elevator door panels according to claim 1, wherein one side of the assembly welding station is provided with a part storage area for the pick-up robot to grasp; and a welding gun is arranged at the movable end of the welding robot.
5. The automatic production line of the integrated elevator door plate according to claim 2, wherein limiting mechanisms are respectively arranged on two sides of the conveyor belt, each limiting mechanism comprises a pneumatic chuck, a lifting rod and a linear motor, the linear motors are arranged in parallel with the conveyor belt, the lifting rods are arranged at the output ends of the linear motors, the pneumatic chucks are arranged at the output ends of the lifting rods in a lifting manner, and the pneumatic chucks and the lifting rods are respectively connected with the output ends of the cylinders; the polishing mechanism comprises a polishing frame and a plurality of polishing heads, wherein the polishing frame is arranged on the conveyor belt, and the polishing heads are arranged on the polishing frame in a linear arrangement.
6. The automatic integrated elevator door panel production line of claim 1, wherein the palletizing station comprises a stack of elevator door panels for forklift fork.
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221270309U true CN221270309U (en) | 2024-07-05 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |