CN221116026U - Automatic placement equipment for solar component isolation plates - Google Patents
Automatic placement equipment for solar component isolation plates Download PDFInfo
- Publication number
- CN221116026U CN221116026U CN202322553475.0U CN202322553475U CN221116026U CN 221116026 U CN221116026 U CN 221116026U CN 202322553475 U CN202322553475 U CN 202322553475U CN 221116026 U CN221116026 U CN 221116026U
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- Prior art keywords
- separator
- station
- solar module
- isolation plate
- feeding
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- 238000002955 isolation Methods 0.000 title claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 125000006850 spacer group Chemical group 0.000 claims description 13
- 238000001179 sorption measurement Methods 0.000 claims description 12
- 239000002023 wood Substances 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005192 partition Methods 0.000 description 24
- 230000007723 transport mechanism Effects 0.000 description 4
- 239000013072 incoming material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The utility model discloses automatic placement equipment for a solar component isolation plate, which comprises an isolation plate feeding station, a direction adjusting station, an isolation plate placement station, an isolation plate feeding unit, a rotary positioning mechanism, a first carrying mechanism and a second carrying mechanism, wherein the isolation plate feeding station, the direction adjusting station and the isolation plate placement station are sequentially arranged along the same direction, the isolation plate feeding unit is arranged at the isolation plate feeding station, the rotary positioning mechanism is arranged at the direction adjusting station, the first carrying mechanism is used for absorbing the isolation plate in the isolation plate feeding unit and placing the isolation plate in the rotary positioning mechanism, and the second carrying mechanism is used for absorbing the isolation plate from the rotary positioning mechanism and placing the isolation plate in the isolation plate placement station. The utility model can realize automatic feeding, picking, direction adjustment, positioning and accurate placement of the isolation plate, and improves the production efficiency.
Description
[ Field of technology ]
The utility model belongs to the technical field of manufacturing of photovoltaic modules, and particularly relates to automatic placement equipment for a solar module isolation plate.
[ Background Art ]
The borderless photovoltaic module is required to be placed between the upper and lower adjacent modules in the storage process so as to ensure that each module has no friction collision. In the prior art, manual placement is adopted for placement of the tool partition plates, labor intensity is high, placement efficiency is low, stacking of the photovoltaic modules is automatically completed by a robot or a manipulator, and an overlapping area exists between a working area of the manual placement partition plates and a working area of the robot, so that certain potential safety hazards exist, and the positions of the manual placement partition plates are not uniform, so that stability of subsequent partition plate stacking is affected.
Therefore, there is a need to provide a new automatic placement device for solar module spacers to solve the above-mentioned technical problems.
[ utility model ]
The utility model mainly aims to provide automatic placement equipment for a solar component isolation plate, which can realize automatic feeding, picking, direction adjustment, positioning and accurate placement of the isolation plate and improves the production efficiency.
The utility model realizes the aim through the following technical scheme: the utility model provides an automatic equipment of placing of solar module division board, its includes along the division board feed station that same direction set gradually, direction adjustment station and division board place the station, set up division board feed unit of division board feed station department, set up the rotation positioning mechanism of direction adjustment station department, draw the division board to place in the division board feed unit first transport mechanism in the rotation positioning mechanism, follow adsorb the division board and place in the rotation positioning mechanism to the second transport mechanism of division board place station department.
Further, division board feed station department sets up to duplex position feed structure, and it is including first feed position and the second feed position that sets up side by side, first feed position with second feed position department all is provided with division board feed unit.
Further, the separator feeding unit comprises a wood pallet and a separator stack stacked on the wood pallet; the wood pallet is provided with a positioning bracket for positioning the isolation plate.
Further, the first feeding position and the second feeding position are provided with limiting enclosing stops for limiting the three-side profile of the wood pallet, the limiting enclosing stops form a bearing groove together, and an opening is formed in one side of the bearing groove.
Further, the wood pallet is provided with a stack of isolation plates, and the distance between the two stacks of isolation plates is consistent with the distance between the two isolation plates arranged on the solar module.
Further, the rotary positioning mechanism comprises a rotary driving piece, a rotary support driven by the rotary driving piece to rotate around a vertical shaft, a bearing plate arranged on the rotary support and a plurality of limiting baffle plates arranged on the bearing plate for positioning the peripheral outline of the isolation plate.
Further, the two bearing plates are symmetrically arranged at two sides of the rotating bracket.
Further, the first carrying mechanism comprises an XYZ driving module I, a first mounting bracket arranged at the movable tail end of the XYZ driving module I, a plurality of first adsorption assemblies arranged on the first mounting bracket and a centering positioning assembly for keeping the isolation plate centered; the first mounting bracket is provided with a first sensor for detecting whether the first adsorption component adsorbs the isolation plate.
Further, the first adsorption assembly comprises a first air cylinder fixed on the first mounting bracket and an elastic sucker driven by the first air cylinder to move up and down; the centering and positioning assembly comprises a second air cylinder fixed on the first mounting bracket and a pair of clamping plates driven by the second air cylinder to perform opening or clamping actions; the clamping central axis of the clamping plate is aligned with the central axis of the solar module on which the isolation plate is to be placed.
Further, the second carrying mechanism comprises an XYZ driving module II, a second mounting bracket arranged at the movable tail end of the XYZ driving module II and a second adsorption assembly arranged on the second mounting bracket; and a second sensor for detecting whether the second adsorption component is provided with a separation plate or not is arranged on the second mounting bracket.
Compared with the prior art, the automatic placement equipment for the solar component isolation plate has the beneficial effects that: through setting up division board feed unit and first transport mechanism, realize the automatic feed and transport material loading of division board; by arranging the rotary positioning mechanism, on one hand, the secondary positioning of the position of the isolation plate is realized, and the position of the solar module is ensured to be accurate; on the other hand, the direction of the long side and the short side of the isolation board is adjusted, so that the isolation board feeding modes in different directions are compatible, the compatibility of equipment is improved, and the direction of the isolation board placed on the solar module is ensured to be correct; by arranging the second carrying mechanism, the automatic placement of the isolation plate is realized; the placement efficiency and the placement position accuracy of the isolation plate are greatly improved.
[ Description of the drawings ]
FIG. 1 is a schematic perspective view of an embodiment of the present utility model;
FIG. 2 is a schematic view of the structure at a separator feed station in an embodiment of the present utility model;
FIG. 3 is a schematic diagram of a rotational positioning mechanism according to an embodiment of the present utility model;
FIG. 4 is a schematic structural view of a first carrying mechanism according to an embodiment of the present utility model;
FIG. 5 is a schematic view of a portion of a first handling mechanism according to an embodiment of the present utility model;
FIG. 6 is a schematic structural diagram of a second carrying mechanism according to an embodiment of the present utility model;
the figures represent the numbers:
100-automatic placement equipment of solar module isolation plates;
200-isolating plates;
1-a partition plate feeding station, 11-a first feeding position, 111-a limiting fence, 112-a bearing groove, 113-an opening and 12-a second feeding position;
2-a direction adjusting station; 3-a separator placing station;
4-separator feeding units, 41-wood pallets, 42-separator stacks, 43-positioning brackets;
The device comprises a 5-rotation positioning mechanism, a 51-rotation driving piece, a 52-rotation bracket, a 53-bearing plate and a 54-limit baffle;
6-first carrying mechanism, 61-XYZ driving module I, 62-first mounting bracket, 63-first adsorption component, 631-first cylinder, 632-elastic sucker, 64-centering positioning component, 641-second cylinder, 642-clamping plate and 65-first sensor;
7-second transport mechanism, 71-XYZ drive module two, 72-second installing support, 73-second adsorption component, 74-second sensor.
[ Detailed description ] of the invention
Embodiment one:
referring to fig. 1-6, the present embodiment is an automatic placement apparatus 100 for a solar module separator, which includes a separator feeding station 1, a direction adjustment station 2, a separator placement station 3, a separator feeding unit 4 disposed at the separator feeding station 1, a rotation positioning mechanism 5 disposed at the direction adjustment station 2, a first carrying mechanism 6 for absorbing the separator 200 in the separator feeding unit 4 and placing the separator 200 in the rotation positioning mechanism 5, and a second carrying mechanism 7 for absorbing the separator 200 from the rotation positioning mechanism 5 and placing the separator placement station 3.
In order to achieve continuous feeding, the partition plate feeding station 1 is provided with a double-station feeding structure, which comprises a first feeding position 11 and a second feeding position 12 which are arranged side by side. The partition board feeding unit 4 includes a wooden pallet 41 and a partition board stack 42 stacked on the wooden pallet 41. The first feeding level 11 and the second feeding level 12 are both provided with limiting fences 111 for limiting the three-side outline of the wooden pallet 41 bearing the stacking isolation plate, the limiting fences 111 jointly form a bearing groove 112, and an opening 113 is formed on one side of the bearing groove 112.
The stacks 42 of spacers are placed on the wooden pallets 41, fed into the carrying trough 112 from the opening 113 by a forklift, and positioned by the stop enclosure 111.
In this embodiment, two spacers 200 are symmetrically disposed on each solar module, and thus, two stacks of spacer stacks 42 are disposed on the wooden pallet 41, and the spacing between the spacer stacks 42 is consistent with the spacing disposed on the solar module. In order to ensure that the stacked isolation plates are orderly stacked up and down, a positioning bracket 43 for positioning the isolation plates is arranged on the wood pallet 41. In this embodiment, the partition board 200 is h-shaped and lies on the wooden pallet 41, and the positioning bracket 43 is extended into the groove on one side of the h-shaped partition board to position the partition board 200.
In other embodiments, if the separator is an integral separator, then one separator is placed on each solar module.
The rotary positioning mechanism 5 adjusts the direction of the isolation plate to be consistent with the direction of the isolation plate placed on the solar module according to the incoming material form of the isolation plate and the placement state of the isolation plate placed on the solar module. If the incoming material form of the isolation plate is consistent with the placement state, the rotary positioning mechanism 5 does not need to adjust the direction of the isolation plate, and only needs to perform secondary positioning on the isolation plate; if the incoming material form of the isolation plate is inconsistent with the placement state, the rotary positioning mechanism 5 not only performs secondary positioning on the isolation plate, but also performs direction adjustment on the isolation plate.
Specifically, the rotary positioning mechanism 5 includes a rotary driving member 51, a rotary bracket 52 driven by the rotary driving member 51 to rotate about a vertical axis, a carrier plate 53 provided on the rotary bracket 52, and a plurality of limit stoppers 54 provided on the carrier plate 53 to position the peripheral outline of the partition plate 200. In this embodiment, two bearing plates 53 are symmetrically disposed on two sides of the rotating bracket 52 to bear two separating plates 200. In other embodiments, if the isolation board is a monolithic isolation board, the bearing board 53 is correspondingly configured as a whole. The limiting stoppers 54 are disposed at intervals along the peripheral contour of the partition plate 200, and the top of the limiting stoppers 54 is in an outwardly turned inclined structure to guide the insertion of the partition plate 200.
The first carrying mechanism 6 includes an XYZ drive module one 61, a first mounting bracket 62 provided at the movable end of the XYZ drive module one 61, a plurality of first suction members 63 provided on the first mounting bracket 62, and a centering positioning member 64 that keeps the spacer centered. The first suction unit 63 includes a first cylinder 631 fixed to the first mounting bracket 62 and an elastic suction cup 632 driven by the first cylinder 631 to move up and down. Centering assembly 64 includes a second cylinder 641 secured to first mounting bracket 62 and a pair of clamping plates 642 driven by second cylinder 641 for an expanding or clamping action. The clamping center axis of the clamping plate 642 is aligned with the center axis of the solar module in which the spacer is to be placed. The first mounting bracket 62 is further provided with a first sensor 65 for detecting whether the first adsorbing member 63 adsorbs the partition plate.
The second conveying mechanism 7 includes an XYZ drive module two 71, a second mounting bracket 72 provided at the movable end of the XYZ drive module two 71, and a second suction member 73 provided on the second mounting bracket 72. The second suction assembly 73 is a plurality of elastic suction cup structures. The second mounting bracket 72 is further provided with a second sensor 74 for detecting whether the second suction member 73 has a partition plate.
When the solar module conveying line is in operation, the solar module conveying line bears the solar module and conveys the solar module to the position of the partition board placing station 3, the first conveying mechanism 6 sucks two partition boards 200 distributed along the X direction from the partition board feeding unit 4 and then places the partition boards on the rotary positioning mechanism 5, the rotary positioning mechanism 5 bears the partition boards 200, and the partition boards 200 are secondarily positioned on one side so as to ensure that the second conveying mechanism 7 can suck the partition boards at a uniform position and further ensure that the positions of the partition boards placed on the solar module are accurate and uniform; on the other hand, the bearing isolation plate horizontally rotates by 90 degrees, the two isolation plates 200 are adjusted to be distributed along the Y direction, the second carrying mechanism 7 absorbs the two isolation plates 200 distributed along the Y direction on the rotary positioning mechanism 5, and then the two isolation plates are placed on the solar module, so that the placement of the isolation plates is completed.
It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the utility model.
Claims (10)
1. Automatic equipment of placing of solar module division board, its characterized in that: the automatic feeding device comprises a separator feeding station, a direction adjusting station, a separator placing station, a separator feeding unit, a rotary positioning mechanism, a first conveying mechanism and a second conveying mechanism, wherein the separator feeding station, the direction adjusting station and the separator placing station are sequentially arranged in the same direction, the separator feeding unit is arranged at the separator feeding station, the rotary positioning mechanism is arranged at the direction adjusting station, the first conveying mechanism is used for sucking the separator in the separator feeding unit and placing the separator in the rotary positioning mechanism, and the second conveying mechanism is used for sucking the separator in the rotary positioning mechanism and placing the separator in the separator placing station.
2. The automatic placement device for solar module spacers as recited in claim 1, wherein: the division board feeding station department sets up to duplex position feeding structure, and it is including first feeding position and the second feeding position that sets up side by side, first feeding position with second feeding position department all is provided with division board feeding unit.
3. The automatic placement device for solar module spacers as recited in claim 2, wherein: the isolation board feeding unit comprises a wood pallet and an isolation board stack stacked on the wood pallet; the wood pallet is provided with a positioning bracket for positioning the isolation plate.
4. A solar module separator automatic placement apparatus as recited in claim 3, wherein: the first material supply position and the second material supply position are both provided with limiting enclosing stops for limiting the three-side outline of the wood pallet, the limiting enclosing stops enclose together to form a bearing groove, and an opening is formed in one side of the bearing groove.
5. A solar module separator automatic placement apparatus as recited in claim 3, wherein: the wood pallet is provided with a stack of isolation plates, and the distance between the two stacks of isolation plates is consistent with the distance between the two isolation plates arranged on the solar module.
6. The automatic placement device for solar module spacers as recited in claim 1, wherein: the rotary positioning mechanism comprises a rotary driving piece, a rotary support driven by the rotary driving piece to rotate around a vertical shaft, a bearing plate arranged on the rotary support and a plurality of limiting baffle plates arranged on the bearing plate for positioning the peripheral outline of the isolation plate.
7. The automatic placement device for solar module spacers as recited in claim 6, wherein: the bearing plates are arranged in two, and are symmetrically arranged at two sides of the rotating support.
8. The automatic placement device for solar module spacers as recited in claim 1, wherein: the first conveying mechanism comprises an XYZ driving module I, a first mounting bracket arranged at the movable tail end of the XYZ driving module I, a plurality of first adsorption assemblies arranged on the first mounting bracket and a centering positioning assembly for keeping the isolation plate centered; the first mounting bracket is provided with a first sensor for detecting whether the first adsorption component adsorbs the isolation plate.
9. The automatic placement device for solar module spacers as recited in claim 8, wherein: the first adsorption assembly comprises a first air cylinder fixed on the first mounting bracket and an elastic sucker driven by the first air cylinder to move up and down; the centering and positioning assembly comprises a second air cylinder fixed on the first mounting bracket and a pair of clamping plates driven by the second air cylinder to perform opening or clamping actions; the clamping central axis of the clamping plate is aligned with the central axis of the solar module on which the isolation plate is to be placed.
10. The automatic placement device for solar module spacers as recited in claim 1, wherein: the second conveying mechanism comprises an XYZ driving module II, a second mounting bracket arranged at the movable tail end of the XYZ driving module II and a second adsorption assembly arranged on the second mounting bracket; and a second sensor for detecting whether the second adsorption component is provided with a separation plate or not is arranged on the second mounting bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322553475.0U CN221116026U (en) | 2023-09-20 | 2023-09-20 | Automatic placement equipment for solar component isolation plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322553475.0U CN221116026U (en) | 2023-09-20 | 2023-09-20 | Automatic placement equipment for solar component isolation plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221116026U true CN221116026U (en) | 2024-06-11 |
Family
ID=91367782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322553475.0U Active CN221116026U (en) | 2023-09-20 | 2023-09-20 | Automatic placement equipment for solar component isolation plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221116026U (en) |
-
2023
- 2023-09-20 CN CN202322553475.0U patent/CN221116026U/en active Active
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| GR01 | Patent grant |