CN219468100U - Automatic cover mounting device for packaging photovoltaic modules - Google Patents

Abstract

The utility model discloses an automatic capping device for packaging a photovoltaic module, which comprises a first roller conveying line and a second roller conveying line which are connected with each other, wherein a ground track is arranged along one side of the conveying direction of the first roller conveying line, a transfer robot is arranged on the ground track, a plurality of shelves are arranged on the side of the ground track, which is far away from the first roller conveying line, and a grabbing and edge pressing mechanism is connected with an end effector end of the transfer robot. The beneficial effects of the utility model are as follows: the grabbing and edge pressing of the upper cover are realized, so that the subsequent threading and packaging of the photovoltaic module provided with the upper cover are facilitated; the edge of the upper cover is pressed down along the folding line of the upper cover, and the upper cover is pressed; the rubber roller can move downwards and roll along the surface of the upper cover, so that the friction force between the rubber roller and the upper cover is reduced, the upper cover can be prevented from being scratched by the rubber roller, and the edge pressing quality of the upper cover is ensured; the automatic cover mounting device is simple in structure and ingenious in design, achieves full-automatic feeding operation, and can effectively save manual operation and cost.

Description

Automatic cover mounting device for packaging photovoltaic modules

Technical Field

The utility model relates to the technical field of packaging of photovoltaic modules, in particular to an automatic cover mounting device for packaging of photovoltaic modules.

Background

The photovoltaic module is also called a solar cell module and a solar panel, and is a core part in a solar power generation system and is the most important part in the solar power generation system. The solar energy is converted into electric energy, or is sent to a storage battery for storage, or the load is pushed to work. In the production process of the photovoltaic module, the processed photovoltaic module is required to be packaged and transported, and at present, the photovoltaic module is a plurality of photovoltaic modules which are stacked, taped and then packaged in a carton. Before tape bonding, a cover plate needs to be placed above the photovoltaic modules, and the uppermost surface and the connecting corners of the upper surface and the side surfaces of the stacked photovoltaic modules are protected by the cover plate. However, since the size of the stacked plurality of photovoltaic modules is very large, the size of the upper cover for protection is correspondingly large, and it is common to use a plurality of persons to put the upper cover together and then tape and pack the upper cover. However, the upper cover is manually assembled, the upper cover is required to be bent and then assembled on the photovoltaic module, the working efficiency is low, the manual labor capacity is very high, and the labor cost is high. Some of the upper covers are bent by a machine, and then are assembled by a manipulator, but a plurality of folding procedures are performed, the working hours are long, the procedures are multiple, and the bent upper covers cannot be stacked too high, so that stacking of the upper covers occupies a large amount of area, and continuous installation of the upper covers is not facilitated.

Disclosure of Invention

The utility model aims to provide an automatic cover mounting device for packaging a photovoltaic module, which is used for solving the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a photovoltaic module packing is with automatic dress upper cover device, includes interconnect's first cylinder transfer chain and second cylinder transfer chain, the direction of delivery of first cylinder transfer chain and second cylinder transfer chain is the same, follows a side of first cylinder transfer chain direction of delivery is equipped with ground rail line, be equipped with transfer robot on the ground rail line, the side that keeps away from first cylinder transfer chain of ground rail line is equipped with a plurality of goods shelves, transfer robot's end effector end is connected with and snatchs blank holder, snatch blank holder contains rectangular structure's snatch frame, be equipped with a plurality of sucking discs along its four sides on snatch the frame, two long sides of snatch the frame all are equipped with a plurality of blank pressing cylinders, a plurality of blank pressing cylinders evenly and the symmetry sets up in the both sides of snatch frame, the output axle head of blank pressing cylinder is connected with the mounting panel, the side rotation of keeping away from the blank pressing cylinder of mounting panel is connected with the rubber roll, the axis direction of rubber roll is the same with the length direction who snatchs of snatch frame.

Further preferably, a first connecting bracket perpendicular to the grabbing frame is connected between the sucker and the grabbing frame, so that the sucker is installed, and the sucker is simple and convenient to install and easy to adjust.

Further preferably, the blank holder cylinder is perpendicular to the grabbing frame, a second connecting bracket is connected between the blank holder cylinder and the grabbing frame, an auxiliary plate is arranged above the second connecting bracket, and two ends of the auxiliary plate are respectively connected with the grabbing frame and the blank holder cylinder. The installation to the blank holder cylinder is realized through the second linking bridge, guarantees the installation firmness of blank holder cylinder through the accessory plate.

Further preferably, a limiting mechanism is arranged below the roller of the first roller conveying line, so that the conveying of the photovoltaic module is realized; the limiting mechanism comprises limiting cylinders, the two limiting cylinders are horizontally and reversely arranged below the first roller conveying line, the extending and contracting direction of a piston rod of each limiting cylinder is perpendicular to the conveying direction of the first roller conveying line, the two piston rod ends of the limiting cylinders are connected with limiting plates parallel to the conveying direction of the first roller conveying line, toothed plates are arranged on the limiting plates, and the upper end portions of the toothed plates are connected with baffle plates arranged above the rollers of the first roller conveying line. The limiting cylinder can drive the limiting plate to move, and the baffle plate is driven to move reversely and synchronously, so that the limiting and positioning of the photovoltaic module conveyed on the first roller protecting and conveying line are realized.

Further preferably, two opposite side surfaces of the limiting plate are respectively connected with a connecting rod in a rotating mode, the two connecting rods are arranged in parallel, a connecting plate is connected between the adjacent ends of the two connecting rods in a rotating mode, and the middle of the connecting plate is installed below a roller of the first roller conveying line in a rotating mode. Through the cooperation of connecting rod and connecting plate for two connecting rods can synchronous motion, guarantee two limiting plates synchronous motion.

Further preferably, a guide frame is arranged on the ground track near the conveying line end of the second roller and used for correcting the position of the upper cover; the guide frame is provided with a guide plate with a rectangular structure which is obliquely arranged towards the direction of the second roller conveying line and is used for placing an upper cover; the bottom edge and one side edge of the guide plate are both provided with limiting strakes for limiting and positioning the upper cover, so that the upper cover is accurately placed on the guide plate and cannot fall off.

Further preferably, guide rods are erected on two sides of the second roller conveying line along the conveying direction of the second roller conveying line and are used for conveying and guiding the photovoltaic modules; the guide rod is connected with the second roller conveying line through an adjusting plate, and kidney-shaped holes are formed in the adjusting plate, so that the guide rod can be conveniently installed and adjusted.

The beneficial effects are that: according to the automatic upper cover mounting device for packaging the photovoltaic module, the upper cover is grabbed and pressed through the grabbing and pressing mechanism, so that the follow-up threading and packaging of the photovoltaic module with the upper cover are facilitated; the rubber roller is driven to move downwards by the edge pressing cylinder, so that the edge of the upper cover is pressed downwards along the folding line of the upper cover, and the upper cover is edge pressed; the rubber roller can move downwards and roll along the surface of the upper cover, so that the friction force between the rubber roller and the upper cover is reduced, the upper cover can be prevented from being scratched by the rubber roller, and the edge pressing quality of the upper cover is ensured; continuous feeding of the upper cover is realized through a plurality of shelves, so that the automatic cover mounting efficiency can be improved; the automatic cover mounting device is simple in structure, ingenious in design, capable of achieving full-automatic feeding operation, capable of effectively saving manual operation, cost-saving, few in working procedures and small in cover occupation space.

Drawings

Fig. 1 is a schematic diagram of an axial measurement structure of an automatic capping device for packaging a photovoltaic module according to an embodiment of the present utility model;

fig. 2 is a schematic diagram of a front view structure of an automatic capping device for packaging a photovoltaic module according to an embodiment of the present utility model;

fig. 3 is a schematic structural diagram of a grabbing and edge pressing mechanism according to an embodiment of the present utility model;

FIG. 4 is a schematic view of the structure of a first roller conveyor line and a second roller conveyor line according to an embodiment of the present utility model;

FIG. 5 is a schematic structural view of a limiting mechanism according to an embodiment of the present utility model;

fig. 6 is a schematic structural diagram of a guide frame according to an embodiment of the present utility model.

Reference numerals: the automatic edge-pressing machine comprises a first roller conveying line, a second roller conveying line, a 21-guide rod, a 22-adjusting plate, a 3-ground track, a 4-carrying robot, a 5-grabbing edge-pressing mechanism, a 51-grabbing frame, 52-sucking discs, 53-first connecting supports, 54-edge-pressing cylinders, 55-mounting plates, 56-rubber rollers, 57-second connecting supports, 58-auxiliary plates, 6-shelves, 7-limiting mechanisms, 71-limiting cylinders, 72-limiting plates, 721-toothed plates, 73-baffle plates, 74-connecting rods, 75-connecting plates, 8-correcting frames, 81-correcting plates, 82-limiting edge strips and 9-upper covers.

Detailed Description

The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.

Examples

As shown in fig. 1-6, an automatic cover loading device for packaging photovoltaic modules is used for loading a cover 9 before the stacked photovoltaic modules are worn and packaged. The automatic cover mounting device comprises a first roller conveying line 1 and a second roller conveying line 2 which are connected with each other, and is used for conveying a photovoltaic module, so that the photovoltaic module can be conveniently and automatically mounted with a cover 9 and conveyed to a next station for threading and packaging; the conveying directions of the first roller conveying line 1 and the second roller conveying line 2 are the same, a ground track 3 is arranged along one side of the conveying direction of the first roller conveying line 1, a conveying robot 4 is arranged on the ground track 3, and the conveying robot 4 is driven to move through the ground track 3; the side edge of the ground track 3, which is far away from the first roller conveying line 1, is provided with a plurality of shelves 6, so that continuous feeding of the upper cover 9 is facilitated; the end effector end of the transfer robot 4 is connected with a grabbing and edge pressing mechanism 5, grabbing of the upper cover 9 and edge pressing of the upper cover 9 are achieved through the grabbing and edge pressing mechanism 5, and follow-up threading and packaging of the photovoltaic module with the upper cover 9 are facilitated.

In the present application, the grabbing and trimming mechanism 5 includes a grabbing frame 51 with a rectangular structure, and a plurality of suckers 52 are arranged on the grabbing frame 51 along four sides thereof for adsorbing and grabbing the upper cover 9; the two long sides of snatch frame 51 all are equipped with a plurality of blank holder cylinders 54, and a plurality of blank holder cylinders 54 are even and the symmetry sets up in the both sides of snatch frame 51, and the output shaft end of blank holder cylinder 54 is connected with mounting panel 55, and the side rotation of keeping away from the blank holder cylinder 54 of mounting panel 55 is connected with rubber roll 56, and the axis direction of rubber roll 56 is the same with the length direction of snatch frame 51. The mounting plate 55 is in an inverted U shape, so that the rubber roller 56 is convenient to mount; after the transfer robot 4 drives the grabbing and edge pressing mechanism 5 to transfer the upper cover 9 to the upper part of the photovoltaic module, the piston rod of the edge pressing cylinder 54 extends downwards to drive the mounting plate 55 to move downwards, and then the rubber roller 56 is driven to move downwards, so that the edge of the upper cover 9 is pressed down along the folding line of the upper cover 9, the edge of the upper cover 9 is pressed down, the edge of the upper cover is bent downwards, and the penetrating belt of the photovoltaic module with the upper cover 9 is conveniently packed. Meanwhile, the rubber roller 56 can move downwards and roll along the surface of the upper cover 9, friction force between the rubber roller 56 and the upper cover 9 is reduced, the surface of the rubber roller 56 is made of flexible materials, the upper cover 9 can be prevented from being crushed or scratched by the rubber roller 56, and the edge pressing quality of the upper cover 9 is guaranteed.

In the application, be connected with perpendicular to between sucking disc 52 and the snatch frame 51 and snatch the first linking bridge 53 of frame 51, be convenient for sucking disc 52's installation and regulation.

In the application, the edge pressing cylinder 54 is vertical to the grabbing frame 51, so that the upper cover 9 can be vertically pressed down after the upper cover 9 is installed, and the edge pressing quality of the upper cover 9 is ensured; the second connecting bracket 57 is connected between the blank holder air cylinder 54 and the grabbing frame 51, the auxiliary plate 58 is arranged above the second connecting bracket 57, two ends of the auxiliary plate 58 are respectively connected with the grabbing frame 51 and the blank holder air cylinder 54, the blank holder air cylinder 54 is installed through the second connecting bracket 57, the installation firmness of the blank holder air cylinder 54 can be enhanced through the auxiliary plate 58, and the stability of the blank holder air cylinder 54 is guaranteed.

In this application, the cylinder below of first cylinder transfer chain 1 is equipped with stop gear 7 for spacing and fixed when dress upper cover 9 and carry out the blank holder to upper cover 9. The limiting mechanism 7 comprises limiting cylinders 71, the two limiting cylinders 71 are horizontally and reversely arranged below the first roller conveying line 1, the expansion and contraction directions of piston rods of the limiting cylinders 71 are perpendicular to the conveying direction of the first roller conveying line 1, the piston rod ends of the two limiting cylinders 71 are connected with limiting plates 72 parallel to the conveying direction of the first roller conveying line 1, toothed plates 721 are arranged on the limiting plates 72, and the upper end portions of the toothed plates 721 are connected with baffle plates 73 arranged above the rollers of the first roller conveying line 1. In this application, first cylinder transfer chain 1 and second cylinder transfer chain 2 are the transfer chain of connecting from front to back, can follow preceding back transport with photovoltaic module, and two spacing cylinders 71 can be left, right tensile respectively, realize pulling two limiting plates 72 and control reverse movement, make two limiting plates 72 be close to or keep away from, and then realize that the centre gripping to photovoltaic module is fixed, and the transfer robot 4 drive of being convenient for snatchs blank holder mechanism 5 and installs, press limit upper cover 9. The toothed plate 721 is arranged on the limiting plate 72, can penetrate through the roller gap of the first roller conveying line 1, cannot influence the rotation of the rollers, and drives the baffle plate 73 to move through the toothed plate 721 so as to clamp and fix the photovoltaic module.

The opposite side surfaces of the two limiting plates 72 are respectively and rotatably connected with a connecting rod 74, the two connecting rods 74 are arranged in parallel, a connecting plate 75 is rotatably connected between the adjacent ends of the two connecting rods 74, and the middle of the connecting plate 75 is rotatably arranged below the roller of the first roller conveying line 1. When the limiting cylinder 71 stretches out and draws back, the two limiting plates 72 can be pulled to be close to or far away from each other, the two connecting rods 74 are driven to rotate, the connecting rods 75 are driven to rotate, namely, the two connecting rods 74 can synchronously move along with the stretching of the limiting cylinder 71, the synchronous action of pulling the limiting plates 72 is realized, and the smooth movement of the limiting plates 93 is ensured.

In the application, the end of the ground track 3, which is close to the second roller conveying line 2, is provided with the guide frame 8 for guiding the position of the upper cover 9, so that the grabbing position of the grabbing blank holder mechanism 5 is accurate, the mounting position of the upper cover 9 is accurate, and the quality of installing the upper cover 9 is improved; install on the guide frame 8 to the second cylinder transfer chain 2 direction slope set up the rectangular structure guide plate 81 for place and the location when upper cover 9 is guided, guide plate 81's base and a side all are equipped with spacing strake 82, are used for placing the spacing and the location of upper cover 9 on guide plate 81, prevent that the upper cover from dropping and placing the position inaccurately.

In the application, guide rods 21 are erected on two sides of the second roller conveying line 2 along the conveying direction, and are used for guiding the photovoltaic modules during conveying and preventing the photovoltaic modules from being askew or falling from the second roller conveying line 2; the guide rod 21 and the second roller conveyor line 2 are connected with an adjusting plate 22, and the adjusting plate 22 is provided with a kidney-shaped hole for the installation of the guide rod 21 and the adjustment of the installation position.

In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the summary of the present utility model within the scope of the present utility model.

Claims (7)

1. The utility model provides a photovoltaic module packing is with automatic dress upper cover device, includes interconnect's first cylinder transfer chain (1) and second cylinder transfer chain (2), the direction of delivery of first cylinder transfer chain (1) and second cylinder transfer chain (2) is the same, follows a side of first cylinder transfer chain (1) direction of delivery is equipped with ground rail line (3), be equipped with transfer robot (4) on ground rail line (3), the side of keeping away from first cylinder transfer chain (1) of ground rail line (3) is equipped with a plurality of goods shelves (6), its characterized in that: the end effector end of transfer robot (4) is connected with snatchs blank holder mechanism (5), snatch blank holder mechanism (5) and contain rectangular structure snatch frame (51), snatch and be equipped with a plurality of sucking discs (52) along its four sides on frame (51), two long sides of snatch frame (51) all are equipped with a plurality of blank holder cylinders (54), a plurality of blank holder cylinders (54) even and symmetry set up in the both sides of snatch frame (51), the output axle head of blank holder cylinder (54) is connected with mounting panel (55), the side rotation of keeping away from blank holder cylinder (54) of mounting panel (55) is connected with rubber roll (56), the axis direction of rubber roll (56) is the same with the length direction who snatchs frame (51).

2. The automatic cover mounting device for packaging a photovoltaic module according to claim 1, wherein: a first connecting bracket (53) perpendicular to the grabbing frame (51) is connected between the sucker (52) and the grabbing frame (51).

3. The automatic cover mounting device for packaging a photovoltaic module according to claim 1, wherein: the edge pressing cylinder (54) is perpendicular to the grabbing frame (51), a second connecting support (57) is connected between the edge pressing cylinder (54) and the grabbing frame (51), an auxiliary plate (58) is arranged above the second connecting support (57), and two ends of the auxiliary plate (58) are connected with the grabbing frame (51) and the edge pressing cylinder (54) respectively.

4. The automatic cover mounting device for packaging a photovoltaic module according to claim 1, wherein: the utility model discloses a cylinder of cylinder transfer chain (1), including cylinder transfer chain (1), cylinder below is equipped with stop gear (7), stop gear (7) contain spacing cylinder (71), two spacing cylinder (71) level just reverse the setting in the below of first cylinder transfer chain (1), the flexible direction of the piston rod of spacing cylinder (71) is mutually perpendicular with the direction of delivery of first cylinder transfer chain (1), two the piston rod end of spacing cylinder (71) all is connected with limiting plate (72) that are parallel to the direction of delivery of first cylinder transfer chain (1), be equipped with pinion rack (721) on limiting plate (72), the upper end connection of pinion rack (721) has baffle (73) that set up in first cylinder transfer chain (1) cylinder top.

5. The automatic cover mounting device for packaging a photovoltaic module according to claim 4, wherein: two opposite sides of limiting plate (72) all rotate and are connected with one connecting rod (74), two connecting rod (74) parallel arrangement, two rotate between the end that is close to mutually of connecting rod (74) and be connected with one connecting plate (75), the centre rotation of connecting plate (75) is installed in the cylinder below of first cylinder transfer chain (1).

6. The automatic cover mounting device for packaging a photovoltaic module according to claim 1, wherein: the ground track (3) is close to second cylinder transfer chain (2) end and is equipped with and leads positive frame (8), lead and install on positive frame (8) to the rectangle structure's that second cylinder transfer chain (2) direction slope set up lead positive board (81), the base and a side of leading positive board (81) all are equipped with spacing strake (82).

7. The automatic cover mounting device for packaging a photovoltaic module according to claim 1, wherein: guide rods (21) are arranged on two side edges of the second roller conveying line (2) along the conveying direction, the guide rods (21) and the second roller conveying line (2) are connected with adjusting plates (22), and kidney-shaped holes are formed in the adjusting plates (22).