CN219807392U - Automatic overturning machine for photovoltaic module - Google Patents
Automatic overturning machine for photovoltaic module Download PDFInfo
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- CN219807392U CN219807392U CN202223577647.XU CN202223577647U CN219807392U CN 219807392 U CN219807392 U CN 219807392U CN 202223577647 U CN202223577647 U CN 202223577647U CN 219807392 U CN219807392 U CN 219807392U
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- 238000013519 translation Methods 0.000 claims abstract description 58
- 230000007306 turnover Effects 0.000 claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000012546 transfer Methods 0.000 claims description 24
- 230000003028 elevating effect Effects 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 abstract description 5
- 238000012856 packing Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses an automatic turnover machine for a photovoltaic module, which comprises a first roller conveying line, wherein a base is arranged on one side of the first roller conveying line, a turnover mechanism is arranged on the base and comprises a translation frame, a plurality of turnover hydraulic cylinders are rotationally connected to the end, far away from the first roller conveying line, of the translation frame, the end, close to the first roller conveying line, of the translation frame is rotationally connected with the turnover frame, piston rods of the turnover frame are rotationally connected with piston rods of the turnover hydraulic cylinders, a second roller conveying line is connected to the turnover frame, a plurality of inserting plates are arranged on the end, close to the first roller conveying line, of the turnover frame, a plurality of stabilizing cylinders are arranged on the side, far away from the inserting plates, of the second roller conveying line, and the end parts of piston rods of the stabilizing cylinders are connected with pressing plates. The beneficial effects of the utility model are as follows: realize automatic inserting and getting, firm and upset photovoltaic module, need not to overturn together with the tray, be convenient for pack the case packing of photovoltaic module, degree of automation is high, and upset is efficient, saves the manual work, practices thrift the cost.
Description
Technical Field
The utility model relates to the technical field of packaging of photovoltaic modules, in particular to an automatic turnover machine for a photovoltaic module.
Background
The photovoltaic module is also called a solar cell module and a solar panel, is a core part in a solar power generation system and is the most important part in the solar power generation system, and the photovoltaic module is used for converting solar energy into electric energy, or sending the electric energy into a storage battery for storage, or pushing a load to work. In the production process of the photovoltaic module, the processed photovoltaic module is required to be packaged and transported, and at present, the photovoltaic module is a plurality of photovoltaic modules which are stacked, taped and then packaged in a carton. Before packaging the cartons, the photovoltaic modules need to be turned over by 90 degrees, then the lower trays are removed, and finally the cartons are sleeved. The existing photovoltaic module is turned over 90 together with the tray, then the tray is manually removed, and then the box sleeving is carried out, so that the labor capacity is high, and the efficiency is low.
Disclosure of Invention
The utility model aims to provide an automatic turnover machine for a photovoltaic module, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic upset machine for photovoltaic module, includes first cylinder transfer chain, a side of first cylinder transfer chain is equipped with the base, be equipped with tilting mechanism on the base, tilting mechanism contains the translation frame, the translation frame slides and sets up on the base, the translation frame keep away from first cylinder transfer chain end and rotate and be connected with a plurality of upset pneumatic cylinders, the translation frame be close to first cylinder transfer chain end and rotate and be connected with the roll-over stand, the centre of roll-over stand is all rotated with the piston rod of a plurality of upset pneumatic cylinders and is connected, be connected with the second cylinder transfer chain on the roll-over stand, the direction of delivery of second cylinder transfer chain is the same with the direction of delivery of first cylinder transfer chain, the roll-over stand be close to first cylinder transfer chain end and be equipped with a plurality of picture peg, a plurality of picture peg interval sets up and all perpendicular to install on the roll-over stand, the side of keeping away from the picture peg of second cylinder transfer chain is equipped with a plurality of firm cylinders, the piston rod end connection of firm cylinder has the clamp plate.
Further preferably, the second roller conveying line is in sliding connection with the roll-over stand, so that the position of the second roller conveying line can be conveniently adjusted, the roller of the second roller conveying line is guaranteed to be in contact with the photovoltaic module, and the second roller conveying line is convenient to convey the photovoltaic module.
Further preferably, a second linear guide rail is connected between the second roller conveying line and the roll-over stand, a plurality of adjusting cylinders are arranged at the end, far away from the plugboard, of the roll-over stand, and piston rods of the adjusting cylinders are connected with the second roller conveying line. The piston rod of the adjusting cylinder pushes the second roller conveying line, so that the second roller conveying line can slide on the roll-over stand, and the position of the second roller conveying line is adjusted.
Further preferably, a translation driving assembly is arranged between the translation frame and the base and used for horizontally moving the turnover mechanism, so that the turnover mechanism can turn over the photovoltaic assembly conveniently. The translation drive assembly comprises a translation motor, the translation motor is fixed on a translation frame, the translation motor is connected with a speed reducer, a gear is connected to the lower side of the speed reducer, a rack is connected to the gear in a meshed mode, and the rack is fixed on the base. The gear can be driven to rotate through the translation motor, so that the gear moves horizontally and linearly along the rack, the translation motor is driven to move horizontally and linearly, the translation frame is driven to move horizontally and linearly, and finally, the horizontal linear movement of the turnover mechanism on the base is realized.
Further preferably, a plurality of first linear guide rails are connected between the translation frame and the base, so that stable and smooth movement of the translation frame is ensured.
Further preferably, the first roller conveying line is connected with a lifting mechanism for lifting the first roller conveying line, so that the remaining tray after the photovoltaic module is overturned is lifted to a set height to be transferred to the next station, and the next full tray is conveniently fed. The lifting mechanism comprises a plurality of supports, the supports are vertically fixed on the side edge, far away from the base, of the first roller conveying line, each lifting hydraulic cylinder is vertically arranged in the middle of each support, each lifting hydraulic cylinder is connected with a lifting frame at the upper end of each piston rod end, each lifting frame is in sliding connection with each support, two upright posts are arranged on the side edge, far away from the supports, of the first roller conveying line, and each lifting frame and each upright post are connected with the side edge of the first roller conveying line. Can drive the crane through the lift pneumatic cylinder and go up and down, drive first cylinder transfer chain and go up and down.
Further preferably, a third linear guide rail is connected between the lifting frame and the support, and a fourth linear guide rail is connected between the first roller conveying line and the upright post, so that the lifting of the first roller conveying line is stable and smooth.
The beneficial effects are that: according to the automatic turnover machine for the photovoltaic module, disclosed by the utility model, the automatic feeding of the photovoltaic module is realized through the first roller conveying line, the automatic inserting, the stabilizing and the turnover of the photovoltaic module are realized through the turnover mechanism, the turnover along with the tray is not needed, the subsequent packing of the box of the photovoltaic module is facilitated, the automatic operation of the whole turnover process is realized, the automation degree is high, the turnover efficiency is high, the labor is saved, and the cost is saved.
Drawings
Fig. 1 is a schematic diagram of an axial measurement structure of an automatic overturning machine for a photovoltaic module according to an embodiment of the present utility model;
fig. 2 is a schematic front view of an automatic overturning machine for a photovoltaic module according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram of a mating structure of a turnover mechanism and a base disclosed in an embodiment of the present utility model;
FIG. 4 is a schematic view of a part of a turnover mechanism according to an embodiment of the present utility model;
FIG. 5 is a schematic diagram of a translational drive assembly according to an embodiment of the present utility model;
fig. 6 is a schematic diagram of a cooperation structure between a lifting mechanism and a first roller conveyor line according to an embodiment of the present utility model.
Reference numerals: 1-first roller conveying line, 2-base, 21-first linear guide rail, 3-tilting mechanism, 31-translation frame, 32-tilting hydraulic cylinder, 33-tilting frame, 34-second roller conveying line, 35-picture peg, 36-adjusting cylinder, 37-firm cylinder, 371-clamp plate, 38-translation drive assembly, 381-translation motor, 382-reduction gear, 383-gear, 384-rack, 39-second linear guide rail, 4-elevating mechanism, 41-support, 42-elevating hydraulic cylinder, 43-elevating frame, 44-third linear guide rail, 45-upright post, 46-fourth linear guide rail, 5-tray.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
Examples
As shown in fig. 1-6, an automatic turnover machine for a photovoltaic module comprises a first roller conveying line 1 for conveying the photovoltaic module, wherein the photovoltaic module is stacked on a tray 5, and then the tray 5 with the photovoltaic module is conveyed to the first roller conveying line 1, so that automatic feeding of the photovoltaic module is realized. One side of the first roller conveying line 1 is provided with a base 2, the base 2 is provided with a turnover mechanism 3, and the turnover mechanism 3 is used for overturning the photovoltaic module on the tray 5 by 90 degrees, so that the subsequent boxing and packaging operation of the photovoltaic module are facilitated.
In the utility model, the turnover mechanism 3 comprises the translation frame 31, and the translation frame 31 is arranged on the base 2 in a sliding way, so that the photovoltaic module can be turned over conveniently; a plurality of overturning hydraulic cylinders 32 are rotatably connected to the end, far away from the first roller conveying line 1, of the translation frame 31, an overturning frame 33 is rotatably connected to the end, close to the first roller conveying line 1, of the translation frame 31, the middle of the overturning frame 33 is rotatably connected with piston rods of the overturning hydraulic cylinders 32, through the mutual rotation connection among the translation frame 31, the turnover hydraulic cylinder 32 and the turnover frame 33, when the piston rod of the turnover hydraulic cylinder 32 extends out, the end, far away from the first roller conveying line 1, of the turnover frame 33 can be jacked up upwards, so that the turnover frame 31 is converted into a vertical state from a horizontal state; the turnover frame 33 is connected with a second roller conveying line 34, and the conveying direction of the second roller conveying line 34 is the same as that of the first roller conveying line 1, so that the turned photovoltaic module can be automatically conveyed out; the turnover frame 33 is provided with a plurality of plugboards 35 near the end of the first roller conveying line 1, the plugboards 35 are arranged at intervals and are vertically arranged on the turnover frame 33, when the turnover frame 33 is turned from a horizontal state to a vertical state, the plugboards 35 are converted from the vertical state to the horizontal state, at the moment, the turnover mechanism 3 is horizontally moved, namely the translation frame 31 is conveyed towards the direction of the first roller conveying line 1, the plugboards 35 can be inserted below the photovoltaic modules on the trays 5, finally, the plugboards 33 are driven to be slowly reset to the horizontal state through the shrinkage of the piston rods of the turnover hydraulic cylinders 32, the plugboards 35 are driven to be reset to the vertical state from the horizontal state through the turnover frame 33, and the photovoltaic modules inserted by the plugboards 35 are turned over by 90 degrees, so that the automatic turnover of the photovoltaic modules is realized. The side that keeps away from picture peg 35 of second cylinder transfer chain 34 is equipped with a plurality of firm cylinders 37, and the piston rod end connection of firm cylinder 37 has clamp plate 371, through setting up of firm cylinder 37 and clamp plate 371, when picture peg 35 inserts on tray 5, firm cylinder 37 drive clamp plate 371 downwardly moving, pushes down above the photovoltaic module, guarantees the stability of photovoltaic module when the upset, improves photovoltaic module's upset effect.
In the utility model, the second roller conveying line 34 is in sliding connection with the roll-over stand 33, so that the position of the second roller conveying line 34 is convenient to adjust, and the roller of the second roller conveying line 34 can be contacted with the photovoltaic module when the photovoltaic module is turned over, so that the turned photovoltaic module is convenient to be conveyed out. Wherein, be connected with second linear guide 39 between second cylinder transfer chain 34 and the roll-over stand 33, the end of keeping away from picture peg 35 of roll-over stand 33 is equipped with a plurality of adjusting cylinder 36, and the piston rod of a plurality of adjusting cylinder 36 all is connected with second cylinder transfer chain 34. The second roller conveyor line 34 can be pushed to slide along the roll-over stand 33 by adjusting the expansion and contraction of the piston rod of the cylinder 36, and the second roller conveyor line 34 is ensured to slide stably and smoothly by the second linear guide rail 39.
In the utility model, a translation driving component 38 is arranged between the translation frame 31 and the base 2 and is used for driving the translation frame 31 to horizontally move along the base 2, so that the plugboard 35 of the turnover mechanism 3 is inserted below the photovoltaic components stacked on the tray 5 on the first roller conveying line 1. The translation driving assembly 38 comprises a translation motor 381, the translation motor 381 is fixed on the translation frame 31, the translation motor 381 is connected with a speed reducer 382, a gear 383 is connected below the speed reducer 382, the gear 383 is connected with a rack 384 in a meshing manner, and the rack 384 is fixed on the base 2. The gear 383 is driven to rotate by the translation motor 381, and the gear 383 can horizontally move along the rack 384 through the meshing connection of the gear 383 and the rack 384, so that the translation driving assembly 38 is driven to integrally horizontally move, and the horizontal movement of the translation frame 31 is driven.
In the present utility model, a plurality of first linear guides 21 are connected between the translation frame 31 and the base 2, the movement of the translation frame 31 is ensured to be smooth and stable.
According to the utility model, the first roller conveying line 1 is connected with the lifting mechanism 4, so that the lifting mechanism 4 is used for lifting the height of the first roller conveying line 1, and when the photovoltaic modules stacked on the trays 5 on the first roller conveying line 1 are overturned, the empty trays 5 can be lifted to the setting position through the lifting mechanism 4, and the empty trays 5 are conveyed to the next station, so that the transfer of the trays 5 is facilitated. The elevating system 4 contains a plurality of supports 41, and support 41 is vertical to be fixed in the side of keeping away from base 2 of first cylinder transfer chain 1, and the centre of every support 41 is all vertical to be equipped with a lift pneumatic cylinder 42, and the upper end piston rod end of every lift pneumatic cylinder 42 is connected with a crane 43, crane 43 and support 41 sliding connection, and the side of keeping away from support 41 of first cylinder transfer chain 1 is equipped with two stands 45, and crane 43 and stand 45 are all connected with the side of first cylinder transfer chain 1. The lifting frame 43 can be driven to lift by the expansion and contraction of the piston rod of the lifting hydraulic cylinder 42, and then the first roller conveyor line 1 is driven to lift. The support 41 and the upright 45 are used for supporting the first roller conveyor line 1, and ensure the stability of the first roller conveyor line 1. A third linear guide rail 44 is connected between the lifting frame 43 and the bracket 41, a fourth linear guide rail 46 is connected between the first roller conveying line 1 and the upright post 45, lifting stability of the lifting frame 43 is guaranteed through the third linear guide rail 44, and lifting stability and smoothness of the first roller conveying line 1 are guaranteed through cooperation of the third linear guide rail 44 and the fourth linear guide rail 46.
In the utility model, the working flow of the automatic turnover machine is as follows: the first roller conveyor line 1 conveys a tray 5 carrying a photovoltaic module to a set position; the turnover mechanism 3 acts, a piston rod of the turnover hydraulic cylinder 32 extends out, the right end of the turnover frame 33 is jacked up until the turnover frame 33 is in a vertical state, and the plugboard 35 is in a horizontal state at the moment; the translation driving assembly 38 acts, and the translation motor 381 drives the gear 383 to rotate so as to drive the translation frame 31 to move leftwards until the plugboard 35 is inserted below the photovoltaic assembly on the tray 5; the adjusting cylinder 36 drives the second roller conveying line 34 to lift, and the second roller conveying line 34 is adjusted to a proper height, namely the upper edge of the roller of the second roller conveying line 34 is higher than the photovoltaic module; the translation driving assembly 38 continues to drive the translation frame 31 to move leftwards until the roller of the second roller conveying line 34 is stopped after contacting the photovoltaic module; the stabilizing air cylinder 37 acts, a piston rod of the stabilizing air cylinder 37 stretches out to push the pressing plate 371 to press down and tightly press the upper surface of the photovoltaic module; then the turning hydraulic cylinder 32 acts, the piston rod of the turning hydraulic cylinder 32 contracts, the turning frame 33 is slowly converted from a vertical state to a horizontal state, the photovoltaic module is synchronously turned under the clamping of the inserting plate 35 and the pressing plate 371, turning over the second roller conveyor line 34 on the roller, and finally starting the second roller conveyor line 34 to convey the turned-over photovoltaic module to the next station for packing; while the empty tray 5 is lifted to a set position and conveyed out by the cooperation of the lifting mechanism 4 and the first roller conveyor line 1.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the summary of the present utility model within the scope of the present utility model.
Claims (7)
1. An automatic turnover machine for photovoltaic modules comprises a first roller conveying line (1), wherein a base (2) is arranged on one side edge of the first roller conveying line (1), and the automatic turnover machine is characterized in that: be equipped with tilting mechanism (3) on base (2), tilting mechanism (3) contain translation frame (31), translation frame (31) slip sets up on base (2), translation frame (31) keep away from first cylinder transfer chain (1) end and rotate and be connected with a plurality of upset pneumatic cylinders (32), translation frame (31) be close to first cylinder transfer chain (1) end and rotate be connected with tilting frame (33), the centre of tilting frame (33) is all rotated with the piston rod of a plurality of upset pneumatic cylinders (32) and is connected, be connected with second cylinder transfer chain (34) on tilting frame (33), the direction of delivery of second cylinder transfer chain (34) is the same with the direction of delivery of first cylinder transfer chain (1), tilting frame (33) be close to first cylinder transfer chain (1) end and be equipped with a plurality of picture peg (35), a plurality of picture peg (35) interval sets up and all install on tilting frame (33) perpendicularly, the side that keeps away from of second cylinder transfer chain (34) is equipped with a plurality of picture peg (37), cylinder (37) end that stabilize and be connected with clamp plate (371).
2. An automatic roll-over machine for photovoltaic modules according to claim 1, characterized in that: the second roller conveying line (34) is connected with the turnover frame (33) in a sliding manner.
3. An automatic roll-over machine for photovoltaic modules according to claim 2, characterized in that: a second linear guide rail (39) is connected between the second roller conveying line (34) and the turnover frame (33), a plurality of adjusting cylinders (36) are arranged at the end, far away from the plugboard (35), of the turnover frame (33), and piston rods of the adjusting cylinders (36) are connected with the second roller conveying line (34).
4. An automatic roll-over machine for photovoltaic modules according to claim 1, characterized in that: be equipped with translation drive assembly (38) between translation frame (31) and base (2), translation drive assembly (38) contain translation motor (381), translation motor (381) are fixed in on translation frame (31), translation motor (381) are connected with reduction gear (382), the below of reduction gear (382) is connected with gear (383), gear (383) meshing is connected with rack (384), rack (384) are fixed in on base (2).
5. An automatic roll-over machine for photovoltaic modules according to claim 1, characterized in that: a plurality of first linear guide rails (21) are connected between the translation frame (31) and the base (2).
6. An automatic roll-over machine for photovoltaic modules according to claim 1, characterized in that: the utility model discloses a cylinder conveyor line, including first cylinder conveyor line (1), first cylinder conveyor line (1) is connected with elevating system (4), elevating system (4) contain a plurality of supports (41), support (41) are vertical to be fixed in the side of keeping away from base (2) of first cylinder conveyor line (1), every the centre of support (41) is all vertical to be equipped with a lift pneumatic cylinder (42), every the upper end piston rod end of lift pneumatic cylinder (42) is connected with a crane (43), crane (43) and support (41) sliding connection, the side of keeping away from support (41) of first cylinder conveyor line (1) is equipped with two stand (45), crane (43) and stand (45) all are connected with the side of first cylinder conveyor line (1).
7. An automatic roll-over machine for photovoltaic modules according to claim 6, characterized in that: a third linear guide rail (44) is connected between the lifting frame (43) and the bracket (41), and a fourth linear guide rail (46) is connected between the first roller conveying line (1) and the upright post (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223577647.XU CN219807392U (en) | 2022-12-30 | 2022-12-30 | Automatic overturning machine for photovoltaic module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223577647.XU CN219807392U (en) | 2022-12-30 | 2022-12-30 | Automatic overturning machine for photovoltaic module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219807392U true CN219807392U (en) | 2023-10-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223577647.XU Active CN219807392U (en) | 2022-12-30 | 2022-12-30 | Automatic overturning machine for photovoltaic module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219807392U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117550160A (en) * | 2024-01-12 | 2024-02-13 | 苏州晟成光伏设备有限公司 | High-beat high-precision 90-degree overturning device and overturning method |
-
2022
- 2022-12-30 CN CN202223577647.XU patent/CN219807392U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117550160A (en) * | 2024-01-12 | 2024-02-13 | 苏州晟成光伏设备有限公司 | High-beat high-precision 90-degree overturning device and overturning method |
| CN117550160B (en) * | 2024-01-12 | 2024-04-05 | 苏州晟成光伏设备有限公司 | High-beat high-precision 90-degree overturning device and overturning method |
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