CN210099286U - Heterogeneous crystalline silicon solar cell welding system - Google Patents
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- CN210099286U CN210099286U CN201920892442.XU CN201920892442U CN210099286U CN 210099286 U CN210099286 U CN 210099286U CN 201920892442 U CN201920892442 U CN 201920892442U CN 210099286 U CN210099286 U CN 210099286U
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Abstract
本实用新型目的是提供一种异质结晶硅太阳能电池片焊接系统,包括机架、焊带上料装置、电池片上料箱、传送带、电池片抓取装置及加热箱,焊带上料装置、电池片上料箱、传送带、电池片抓取装置及加热箱均设置在机架上,电池抓取装置用于将电池片上料箱内的电池片抓取至传送带上,加热箱设置在传送带上;焊带上料装置包括多个导带轮、多个张紧子件、切割子件及焊带抓取子件,多个导带轮均转动设置在机架上,多个导带轮与传送带之间设置有多个张紧子件,多个张紧子件与传送带之间设置有切割子件。本实用新型具有提高太阳能电池片的焊接效率的优点。
The purpose of the utility model is to provide a heterogeneous crystalline silicon solar cell welding system, which includes a frame, a welding strip feeding device, a cell feeding box, a conveyor belt, a cell grabbing device, a heating box, a welding strip feeding device, The battery chip feeding box, the conveyor belt, the battery chip grabbing device and the heating box are all arranged on the frame. The battery chip feeding device is used to grab the battery chips in the battery chip feeding box to the conveyor belt, and the heating box is arranged on the conveyor belt; The welding belt feeding device includes a plurality of guide wheels, a plurality of tensioning components, a cutting component and a welding belt grabbing component. A plurality of tensioning sub-pieces are arranged therebetween, and a cutting sub-piece is arranged between the plurality of tensioning sub-pieces and the conveyor belt. The utility model has the advantages of improving the welding efficiency of solar cells.
Description
技术领域technical field
本实用新型涉及太阳能电池技术领域,具体涉及一种异质结晶硅太阳能电池片焊接系统。The utility model relates to the technical field of solar cells, in particular to a welding system for heterogeneous crystalline silicon solar cells.
背景技术Background technique
高效和低成本是光伏技术生存和发展的决定性因素,目前,在己量产的高效晶体硅电池技术中,对于带有非晶硅薄层的异质结太阳能技术,即SHJ(又可叫HIT,HJT等),由于其低温制备、工艺步骤简单和温度系数良好等优点,有望成为光伏行业主流技术之一。SHJ太阳能电池片各膜层制备工艺温度在250℃以下,为了保持电池片的电学性能,不损伤膜层,其后续组件制备温度在一定时间内不能超过230℃。另外硅异质结太阳具有双面对称结构,硅片厚度减薄,电池片不弯曲变形,非常适合于超薄电池制备。High efficiency and low cost are the decisive factors for the survival and development of photovoltaic technology. At present, among the high-efficiency crystalline silicon cell technology that has been mass-produced, for the heterojunction solar technology with thin amorphous silicon layer, that is, SHJ (also called HIT). , HJT, etc.), due to its advantages of low temperature preparation, simple process steps and good temperature coefficient, it is expected to become one of the mainstream technologies in the photovoltaic industry. The preparation temperature of each film layer of SHJ solar cells is below 250°C. In order to maintain the electrical properties of the cell and not damage the film layer, the subsequent module preparation temperature cannot exceed 230°C within a certain period of time. In addition, the silicon heterojunction solar cell has a double-sided symmetrical structure, the thickness of the silicon wafer is reduced, and the cell sheet is not bent and deformed, which is very suitable for the preparation of ultra-thin cells.
太阳能电池组件制造过程中需要先在单体电池片表面焊接上焊带,然后再将一定数量的电池片串联或者并联起来,以达到既定的输出电压和电流。授权公告号为CN207787906U的中国专利公开了一种串焊机,包括:传送装置;加热装置,位于传送装置的上方,加热装置上沿传送装置的传送方向依次形成有预热区域、焊接区域和降温区域;两组第一挡板,分别设置在焊接区域的临近预热区域的一端、以及焊接区域的临近降温区域的一端,且两组第一挡板之间具有第一设定距离。上述串焊机,两组第一挡板对焊接区域临近预热区域的一端以及焊接区域临近降温区域的一端的热量进行阻挡,避免焊接区域的热量辐射到预热区域和降温区域,防止预热区域内的未焊接的电池片和焊带在靠近焊接区域的一端被提前焊接在一起,以及防止降温区域内的焊接好的电池片和焊带在靠近焊接区域的一端被二次融化焊接,确保焊接完成后的电池串各位置的焊接拉力均满足设计要求。In the manufacturing process of solar cell modules, it is necessary to weld a ribbon on the surface of a single cell, and then connect a certain number of cells in series or in parallel to achieve a given output voltage and current. The Chinese patent with the authorization announcement number CN207787906U discloses a string welding machine, which includes: a conveying device; The two groups of first baffles are respectively arranged at one end of the welding area adjacent to the preheating area and one end of the welding area adjacent to the cooling area, and there is a first set distance between the two groups of first baffles. In the above-mentioned string welding machine, two sets of first baffles block the heat at one end of the welding area adjacent to the preheating area and the end of the welding area adjacent to the cooling area, so as to prevent the heat of the welding area from radiating to the preheating area and the cooling area, preventing preheating The unwelded cells and ribbons in the area are welded together in advance at the end near the welding area, and the welded cells and ribbons in the cooling area are prevented from being melted and welded twice at the end near the welding area, ensuring that The welding tension of each position of the battery string after welding can meet the design requirements.
现有技术存在以下缺陷:使用上述串焊机将一定数量的电池片串联或者并联起来的过程中,需要操作人员将电池片放置在传送装置上,再将焊带铺设在电池片上,焊接电池片的周期较长,效率较低。The prior art has the following defects: in the process of using the above-mentioned string welding machine to connect a certain number of battery pieces in series or in parallel, an operator is required to place the battery pieces on the conveying device, then lay the welding tape on the battery pieces, and weld the battery pieces. The cycle is longer and the efficiency is lower.
发明内容SUMMARY OF THE INVENTION
本实用新型目的在于提供一种异质结晶硅太阳能电池片焊接系统,具有提高太阳能电池片的焊接效率的优点。The utility model aims to provide a heterogeneous crystalline silicon solar cell welding system, which has the advantage of improving the welding efficiency of the solar cell.
为实现上述目的,本实用新型所采用的技术方案是:一种异质结晶硅太阳能电池片焊接系统,包括机架、焊带上料装置、电池片上料箱、传送带、电池片抓取装置及加热箱,所述焊带上料装置、电池片上料箱、传送带、电池片抓取装置及加热箱均设置在机架上,所述电池抓取装置用于将电池片上料箱内的电池片抓取至传送带上,所述加热箱设置在所述传送带上;In order to achieve the above purpose, the technical scheme adopted by the present invention is: a heterogeneous crystalline silicon solar cell welding system, including a frame, a welding belt feeding device, a cell feeding box, a conveyor belt, a cell grabbing device and a The heating box, the welding belt feeding device, the battery chip feeding box, the conveyor belt, the battery chip grabbing device and the heating box are all arranged on the frame, and the battery grabbing device is used to load the battery chips in the battery chip feeding box. Grab onto the conveyor belt, and the heating box is arranged on the conveyor belt;
所述焊带上料装置包括多个导带轮、多个张紧子件、切割子件及焊带抓取子件,多个所述导带轮均转动设置在所述机架上,多个所述导带轮与传送带之间设置有多个张紧子件,多个所述张紧子件与传送带之间设置有切割子件。The welding belt feeding device includes a plurality of guide pulleys, a plurality of tensioning components, a cutting component and a welding belt grabbing component, and the plurality of the guide pulleys are rotatably arranged on the frame. A plurality of tensioning sub-components are arranged between each of the pulleys and the conveyor belt, and a cutting sub-component is arranged between the plurality of the tensioning sub-components and the conveyor belt.
通过采用上述技术方案,多个导带轮上的焊带分别经过多个张紧子件,焊带抓取子件抓取多根焊带铺设在传送带上,切割子件再切断多根焊带。电池片抓取装置从电池片上料箱中抓取一片电池片放置在传送带上。传送带带动第一片电池片移动一段距离后,停止转动,焊带抓取子件抓取多根焊带铺设在传送带上,使得焊带的铺设在第一片电池片上,焊带的另一端铺设在靠近切割子件的传送带上,切割子件切断多根焊带,电池片抓取装置从电池片上料箱中抓取一片电池片放置在传送带上。传送带转动,带动两块电池片移动,使得两块电池片相连的一端均位于加热箱内,加热箱对两块电池片进行加热焊接,从而达到提高太阳能电池片的焊接效率的效果。By adopting the above technical solution, the welding strips on the multiple pulleys pass through the multiple tensioning components respectively, the welding strip grabbing component grabs the multiple welding strips and lays them on the conveyor belt, and then cuts the multiple welding strips after cutting the components. . The cell grabbing device grabs a cell from the cell loading box and places it on the conveyor belt. After the conveyor belt drives the first cell to move for a certain distance, it stops rotating. The welding tape grabs the sub-component to grab a plurality of welding strips and lay them on the conveyor belt, so that the welding strips are laid on the first cell and the other end of the welding strips is laid on the conveyor belt. On the conveyor belt close to the cutting sub-component, the cutting sub-component cuts off a plurality of welding strips, and the cell grabbing device grabs a cell sheet from the cell feeding box and places it on the conveyor belt. The rotation of the conveyor belt drives the two cells to move, so that the connected ends of the two cells are located in the heating box, and the heating box heats and welds the two cells, thereby improving the welding efficiency of the solar cells.
优选的,所述张紧子件包括第一张紧轮及第二张紧轮,所述第一张紧轮和第二张紧轮均转动设置在所述机架上,所述第二张紧轮位于所述第二张紧轮的正上方。Preferably, the tensioning component includes a first tensioning pulley and a second tensioning pulley, the first tensioning pulley and the second tensioning pulley are both rotatably arranged on the frame, and the second tensioning pulley The tensioner is located just above the second tensioner.
通过采用上述技术方案,导带轮上的焊带的一端经过第一张紧轮和第二张紧轮之间,第一张紧轮和第二张紧轮配合压紧焊带,从而使得切割子件切断焊带后,导带轮上的焊带仍然整齐收卷在导带轮上的效果。By adopting the above technical solution, one end of the welding tape on the guide pulley passes between the first tensioning wheel and the second tensioning wheel, and the first tensioning wheel and the second tensioning wheel cooperate to press the welding tape, so that the cutting After the sub-part cuts the welding tape, the welding tape on the pulley is still neatly wound on the pulley.
优选的,所述切割子件包括气压缸、第一切割刀片及第二切割刀片,所述气压缸固定设置在所述机架上,所述气压缸的活塞沿竖直向下的方向延伸,所述第一切割刀片与所述气压缸的活塞杆的端部固定连接,所述第二切割刀片固定安装在所述机架上,所述第一切割刀片位于第二切割刀片的正上方,所述第一切割刀片和第二切割刀片的长度方向均与所述传送带的传送方向垂直。Preferably, the cutting sub-piece includes a pneumatic cylinder, a first cutting blade and a second cutting blade, the pneumatic cylinder is fixedly arranged on the frame, and the piston of the pneumatic cylinder extends in a vertical downward direction, The first cutting blade is fixedly connected with the end of the piston rod of the pneumatic cylinder, the second cutting blade is fixedly mounted on the frame, and the first cutting blade is located just above the second cutting blade, The length directions of the first cutting blade and the second cutting blade are both perpendicular to the conveying direction of the conveying belt.
通过采用上述技术方案,需要切断焊带时,气压缸的活塞杆沿竖直向下的方向延伸,带动第一切割刀片向下移动,气压缸的活塞杆完全伸出时,第一切割刀和第二切割刀抵接,从而达到切断焊带的效果。By adopting the above technical solution, when the welding tape needs to be cut, the piston rod of the pneumatic cylinder extends in a vertical downward direction, which drives the first cutting blade to move downward. When the piston rod of the pneumatic cylinder is fully extended, the first cutting blade and the The second cutting blade abuts, so as to achieve the effect of cutting the welding tape.
优选的,所述焊带抓取子件包括移动横臂、第一电动推杆、第一真空泵、多根第一进气管及多个第一吸盘,所述第一电动推杆固定设置在所述机架上,所述第一电动推杆的长度方向与传送带的传送方向平行,所述第一电动推杆的活塞杆沿靠近张紧子件的方向延伸,所述移动横臂固定设置在所述第一电动推杆的活塞杆的端部,所述第一真空泵固定设置在所述移动横臂上,多根所述第一进气管均与第一真空泵的进气端连接,多根所述第一进气管远离第一真空泵的一端分别连接有多个第一吸盘,多个所述第一吸盘分别正对多个张紧子件设置。Preferably, the welding ribbon grabbing component includes a moving cross arm, a first electric push rod, a first vacuum pump, a plurality of first air intake pipes and a plurality of first suction cups, and the first electric push rod is fixedly arranged on the On the frame, the length direction of the first electric push rod is parallel to the conveying direction of the conveyor belt, the piston rod of the first electric push rod extends in the direction close to the tensioning component, and the moving cross arm is fixedly arranged at the The end of the piston rod of the first electric push rod, the first vacuum pump is fixedly arranged on the moving cross arm, the multiple first intake pipes are connected to the intake end of the first vacuum pump, and the multiple first intake pipes are connected to the intake end of the first vacuum pump. A plurality of first suction cups are respectively connected to one end of the first air inlet pipe away from the first vacuum pump, and the plurality of first suction cups are respectively disposed opposite to the plurality of tensioning components.
通过采用上述技术方案,第一电动推杆的活塞杆沿靠近张紧子件的方向完全伸出时,多个第一吸盘分别正对多个张紧子件,真空泵工作,多个第一吸盘分别吸附多条焊带。第一电动推杆的活塞杆沿远离张紧子件的方向收回,从而达到带动多条焊带移动至传送带上的效果。By adopting the above technical solution, when the piston rod of the first electric push rod is fully extended in the direction close to the tensioning sub-piece, the plurality of first suction cups are respectively facing the plurality of tensioning sub-pieces, the vacuum pump works, and the plurality of first suction cups Adsorb multiple ribbons respectively. The piston rod of the first electric push rod is retracted in the direction away from the tensioning component, so as to achieve the effect of driving a plurality of welding belts to move to the conveyor belt.
优选的,所述机架上还设置有两条滑轨,两根所述滑轨分别位于移动横臂的两侧,所述滑轨的长度方向与所述移动横臂的长度方向垂直,所述移动横臂的两端均设置有滚轮,所述移动横臂的两端的滚轮分别在两条所述滑轨内滑动。Preferably, the frame is further provided with two sliding rails, the two sliding rails are respectively located on both sides of the moving cross arm, and the length direction of the sliding rails is perpendicular to the length direction of the moving cross arm, so Both ends of the moving cross-arm are provided with rollers, and the rollers at both ends of the moving cross-arm slide in the two sliding rails respectively.
通过采用上述技术方案,达到使得移动横臂在移动过程中平稳移动的效果。By adopting the above technical solution, the effect of making the moving cross arm move smoothly during the moving process is achieved.
优选的,所述电池片上料箱的底部设置有第二电动推杆,所述第二电动推杆的活塞杆沿竖直向上的方向延伸,所述第二电动推杆的活塞杆的端部固定连接有支撑板,所述支撑板上还设置有放置板,所述支撑板和放置板之间设置有多个弹簧,多个所述弹簧沿竖直方向延伸。Preferably, a second electric push rod is provided at the bottom of the battery chip feeding box, the piston rod of the second electric push rod extends in a vertical upward direction, and the end of the piston rod of the second electric push rod A supporting plate is fixedly connected, a placing plate is also arranged on the supporting plate, a plurality of springs are arranged between the supporting plate and the placing plate, and the plurality of springs extend in the vertical direction.
通过采用上述技术方案,操作人员将电池片堆叠放置在放置板上,电池抓取装置将最上方的电池片抓取至传送带上。在电池抓取装置抓取放置板上最上方的电池片后,多个弹簧受到的来自电池片的重力的压力减小,多个弹簧推动电池板向上移动。当电池抓取装置与最顶部的电池片之间的距离过大,电池抓取装置无法抓取最顶部的电池片时,第二电动推杆推动支撑板沿竖直向上的方向移动,从而使得电池抓取装置能抓取最顶部的电池片,从而达到将电池片抓取至传送带上的效果。By adopting the above technical solution, the operator stacks the battery sheets on the placing plate, and the battery grabbing device grabs the uppermost cell sheet onto the conveyor belt. After the battery grabbing device grabs the uppermost battery sheet on the placement plate, the pressure of the gravity from the battery sheet received by the plurality of springs is reduced, and the plurality of springs push the battery plate to move upward. When the distance between the battery grabbing device and the top cell sheet is too large and the battery grabbing device cannot grab the top cell sheet, the second electric push rod pushes the support plate to move in the vertical upward direction, so that the The battery grabbing device can grab the topmost cell, so as to achieve the effect of grabbing the cell onto the conveyor belt.
优选的,所述电池片抓取装置包括支撑横臂、滑块、第二真空泵、多根第二进气管及多个第二吸盘,所述支撑横臂固定设置在所述机架上,所述支撑横臂的一端位于所述传送带的正上方,所述支撑横臂的另一端位于所述电池片上料箱的正上方,所述支撑横臂的长度方向与传送带的传送方向垂直,所述支撑横臂的侧壁上开设有滑槽,所述滑槽内滑动设置有所述滑块,所述滑块位于所述滑槽外的一端固定设置吸附板,所述吸附板平行于传送带,所述吸附板上固定设置有第二真空泵,多根所述第二进气管均与第二真空泵的进气端连接,多根所述第二进气管远离第二真空泵的一端分别连接有多个第二吸盘,多个第二吸盘均穿设在所述吸附板上,多个所述第二吸盘均正对所述传送带设置,所述支撑横臂上设置有带动滑块沿支撑横臂的长度方向做往复运动的驱动件。Preferably, the cell grabbing device includes a support arm, a slider, a second vacuum pump, a plurality of second air intake pipes and a plurality of second suction cups, and the support arm is fixed on the frame, so One end of the support arm is located directly above the conveyor belt, the other end of the support arm is located just above the cell loading box, the length direction of the support arm is perpendicular to the conveying direction of the conveyor belt, and the A chute is provided on the side wall of the support cross arm, the slider is slidably arranged in the chute, and an adsorption plate is fixed at one end of the slider outside the chute, and the adsorption plate is parallel to the conveyor belt. A second vacuum pump is fixedly arranged on the adsorption plate, a plurality of the second intake pipes are connected with the intake end of the second vacuum pump, and the ends of the plurality of second intake pipes away from the second vacuum pump are respectively connected with a plurality of Second suction cups, a plurality of second suction cups are all penetrated on the suction plate, and the plurality of second suction cups are all arranged facing the conveyor belt, and the support cross arm is provided with a slider for driving the slider along the support cross arm. A drive that reciprocates in the longitudinal direction.
通过采用上述技术方案,驱动件带动滑块移动,当吸附板位于放置板的正上方时,开启第二真空泵,使得多个第二吸盘吸附位于最上方的电池片。多个第二吸盘吸附上电池片后,驱动件带动滑块移动,当滑块移动至传送带的正上方时,第二真空泵关闭,使得电池板在重力的作用下掉落至传送带上,从而完成电池板的上料工作。By adopting the above technical solution, the driving member drives the slider to move, and when the suction plate is located directly above the placement plate, the second vacuum pump is turned on, so that the plurality of second suction cups absorb the uppermost battery slices. After the plurality of second suction cups are adsorbed on the battery sheets, the driving part drives the slider to move. When the slider moves to the top of the conveyor belt, the second vacuum pump is turned off, so that the battery plate falls to the conveyor belt under the action of gravity, thus completing the operation. The feeding work of the battery board.
优选的,所述驱动件包括往复丝杠及螺纹连接在所述往复丝杠上的第一内螺纹套筒,所述支撑横臂的滑槽内转动设置有所述往复丝杠,所述支撑横臂的长度方向与所述往复丝杠的长度方向平行,所述滑块穿设在所述往复丝杠上,所述滑块与所述第一内螺纹套筒的外壁固定连接,所述支撑横臂上设置有驱动所述往复丝杠转动的电机。Preferably, the driving member includes a reciprocating screw and a first inner threaded sleeve threaded on the reciprocating screw, the reciprocating screw is rotatably disposed in the chute of the support cross arm, and the support The length direction of the transverse arm is parallel to the length direction of the reciprocating screw, the sliding block is penetrated on the reciprocating screw, and the sliding block is fixedly connected with the outer wall of the first internal thread sleeve. A motor for driving the reciprocating screw to rotate is arranged on the support cross arm.
通过采用上述技术方案,电机驱动往复丝杠转动,使得内螺纹套筒产生随往复丝杠转动的趋势,滑块与第一内螺纹套筒的外壁固定连接,阻止内螺纹套筒转动。故,在往复丝杠转动下,内螺纹套筒带动滑块沿支撑横臂的滑槽的长度方向往复移动,从而达到带动滑块沿支撑横臂的滑槽的长度方向做往复运动的效果。By adopting the above technical solution, the motor drives the reciprocating screw to rotate, so that the inner threaded sleeve tends to rotate with the reciprocating screw, and the slider is fixedly connected to the outer wall of the first inner threaded sleeve to prevent the inner threaded sleeve from rotating. Therefore, under the rotation of the reciprocating screw, the inner thread sleeve drives the slider to reciprocate along the length direction of the chute supporting the transverse arm, thereby achieving the effect of driving the slider to reciprocate along the length direction of the chute supporting the transverse arm.
优选的,所述加热箱的多个侧壁上均设置有多根红外线加热管。Preferably, multiple infrared heating tubes are arranged on multiple side walls of the heating box.
通过采用上述技术方案,多根红外加热管对两个相邻的电池片进行加热焊接的工作。By adopting the above technical solution, a plurality of infrared heating tubes can heat and weld two adjacent battery sheets.
综上所述,本发明的有益效果为:To sum up, the beneficial effects of the present invention are:
1、本实用新型具有提高太阳能电池片的焊接效果的优点;1. The utility model has the advantage of improving the welding effect of solar cells;
2、本实用新型的机架上还设置有两条滑轨,两根滑轨分别位于移动横臂的两侧,移动横臂的两端均设置有滚轮,移动横臂的两端的滚轮分别在两条滑轨内滑动,具有使得移动横臂在移动过程中平稳移动的优点。2. The frame of the present utility model is also provided with two sliding rails. The two sliding rails are respectively located on both sides of the moving cross arm. Both ends of the moving cross arm are provided with rollers. The two sliding rails slide inside, which has the advantage of making the moving cross arm move smoothly during the moving process.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型隐藏滑轨后的示意图及用于展示红外线加热管的部分剖视图;Fig. 2 is the schematic diagram after the utility model hides the slide rail and the partial sectional view for showing the infrared heating tube;
图3为图2中的A部分的放大示意图;Fig. 3 is the enlarged schematic diagram of A part in Fig. 2;
图4为本实用新型用于展示电池片上料箱及电池片抓取装置的结构示意图;FIG. 4 is a schematic structural diagram of the present invention for displaying the battery chip feeding box and the battery chip grabbing device;
图5为图4中的B部分的放大示意图。FIG. 5 is an enlarged schematic view of part B in FIG. 4 .
图中,1、机架;2、焊带上料装置;21、导带轮;22、张紧子件;221、第一张紧轮;222、第二张紧轮;23、切割子件;231、气压缸;232、第一切割刀片;233、第二切割刀片;24、焊带抓取子件;241、移动横臂;242、第一电动推杆;243、第一真空泵;244、第一进气管;245、第一吸盘;3、电池片上料箱;31、第二电动推杆;32、支撑板;33、放置板;34、复位弹簧;4、传送带;5、电池片抓取装置;51、支撑横臂;52、滑块;53、第二真空泵;54、第二进气管;55、第二吸盘;6、加热箱;61、红外线加热管;7、滑轨;8、驱动件;81、往复丝杠;82、内螺纹套筒;9、电机。In the figure, 1, the frame; 2, the welding belt feeding device; 21, the guide pulley; 22, the tensioning component; 221, the first tensioning wheel; 222, the second tensioning wheel; 23, the cutting component ; 231, pneumatic cylinder; 232, the first cutting blade; 233, the second cutting blade; 24, the welding ribbon grabbing component; 241, the moving arm; 242, the first electric push rod; 243, the first vacuum pump; 244 , the first air intake pipe; 245, the first suction cup; 3, the battery chip feeding box; 31, the second electric push rod; 32, the support plate; 33, the placing plate; 34, the return spring; 4, the conveyor belt; Grabbing device; 51, support arm; 52, slider; 53, second vacuum pump; 54, second intake pipe; 55, second suction cup; 6, heating box; 61, infrared heating tube; 7, slide rail; 8. Driving part; 81. Reciprocating screw; 82. Internal thread sleeve; 9. Motor.
具体实施方式Detailed ways
下面结合本实用新型的附图1~5,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying
参照图1,一种异质结晶硅太阳能电池片焊接系统,包括机架1、焊带上料装置2、电池片上料箱3、传送带4、电池片抓取装置5及加热箱6。焊带上料装置2、电池片上料箱3、传送带4、电池片抓取装置5及加热箱6均设置在机架1上,电池抓取装置用于将电池片上料箱3内的电池片抓取至传送带4上,加热箱6设置在传送带4上。本实施例中,加热箱6的四个侧壁上均设置有三根红外线加热管61。Referring to FIG. 1 , a heterogeneous crystalline silicon solar cell welding system includes a
参照图2、3,焊带上料装置2包括三个导带轮21、三个张紧子件22、切割子件23及焊带抓取子件24,其中,三个导带轮21沿着传送带4的宽度方向平行设置,三个张紧子件22沿着传送带4的宽度方向平行设置,三个导带轮21均转动设置在机架1上,导带轮21上围绕导带轮21的圆周缠绕有焊带。一个导带轮21与传送带4之间对应设置有张紧子件22,张紧子件22包括第一张紧轮221及第二张紧轮222,第一张紧轮221和第二张紧轮222均转动设置在机架1上,第二张紧轮222位于第二张紧轮222的正上方。三个张紧子件22与传送带4之间设置有切割子件23,切割子件23包括气压缸231、第一切割刀片232及第二切割刀片233,气压缸231固定设置在所述机架1上,气压缸231的活塞沿竖直向下的方向延伸。第一切割刀片232与气压缸231的活塞杆的端部固定连接,第二切割刀片233固定安装在机架1上,第一切割刀片232位于第二切割刀片233的正上方,第一切割刀片232和第二切割刀片233的长度方向均与传送带4的传送方向垂直。2 and 3, the welding
在进行焊接工作前,电池抓取装置先抓取一块电池片铺设在传送带4上,传送带4带动第一块电池片移动一个电池片宽度的距离。三个导带轮21上的焊带的一端分别穿过三个张紧子件22的第一张紧轮221和第二张紧轮222子件之间,第一张紧轮221和第二张紧轮222配合压紧焊带,从而使得切割子件23切断焊带后,导带轮21上的焊带仍然整齐收卷在导带轮21上。焊带抓取子件24抓取三根焊带铺设在传送带4上,使得三根焊带的一端均位于第一块电池片上,三根焊带的另一端位于靠近切割子件23的传送带4上。气压缸231的活塞杆沿竖直向下的方向延伸,带动第一切割刀片232向下移动,气压缸231的活塞杆完全伸出时,第一切割刀和第二切割刀抵接,切断焊带。Before welding, the battery grabbing device first grabs a cell and lays it on the
参照图2、3,焊带抓取子件24包括移动横臂241、第一电动推杆242、第一真空泵243、三根第一进气管244及三个第一吸盘245,第一电动推杆242固定设置在机架1上,第一电动推杆242的长度方向与传送带4的传送方向平行,第一电动推杆242的活塞杆沿靠近张紧子件22的方向延伸。移动横臂241固定设置在第一电动推杆242的活塞杆的端部,第一真空泵243固定设置在移动横臂241上。三根第一进气管244均与第一真空泵243的进气端连接,三根第一进气管244远离第一真空泵243的一端分别连接有三个第一吸盘245,三个第一吸盘245分别正对三个张紧子件22设置。机架1上还设置有两条滑轨7,两根滑轨7分别位于移动横臂241的两侧,滑轨7的长度方向与移动横臂241的长度方向垂直,移动横臂241的两端均设置有滚轮,移动横臂241的两端的滚轮分别在两条滑轨7内滑动。2 and 3 , the
第一电动推杆242的活塞杆沿靠近张紧子件22的方向完全伸出时,三个第一吸盘245分别正对三个张紧子件22,真空泵工作,三个第一吸盘245分别吸附三条焊带。吸附上焊条后,第一电动推杆242的活塞杆再沿远离张紧子件22的方向收回,从而带动多条焊带移动至传送带4上。When the piston rod of the first
参照图4、5,电池片上料箱3的底部设置有第二电动推杆31,第二电动推杆31的活塞杆沿竖直向上的方向延伸。第二电动推杆31的活塞杆的端部固定连接有支撑板32,支撑板32上还设置有放置板33,支撑板32和放置板33之间设置有多个弹簧,多个弹簧沿竖直方向延伸。4 and 5 , a second
参照图4、5,电池片抓取装置5包括支撑横臂51、滑块52、第二真空泵53、四根第二进气管54及四个第二吸盘55,支撑横臂51固定设置在机架1上,支撑横臂51的一端位于传送带4的正上方,支撑横臂51的另一端位于电池片上料箱3的正上方。支撑横臂51的长度方向与传送带4的传送方向垂直,支撑横臂51的侧壁上开设有滑槽,滑槽内滑动设置有滑块52,滑块52位于滑槽外的一端固定设置吸附板,吸附板平行于传送带4。吸附板上固定设置有第二真空泵53,四根第二进气管54均与第二真空泵53的进气端连接,四根第二进气管54远离第二真空泵53的一端分别连接有四个第二吸盘55,四个第二吸盘55均穿设在吸附板上,四个第二吸盘55均正对传送带4设置,本实施例中,四个第二吸盘55分别位于吸附板的四周。支撑横臂51上设置有电机9,电机9的输出轴与往复丝杠81的一端同轴连接。4 and 5, the
完成焊带的切断工作后,电机9开启,驱动往复丝杠81转动,使得内螺纹套筒82产生随往复丝杠81转动的趋势,滑块52与第一内螺纹套筒82的外壁固定连接,阻止内螺纹套筒82转动。故,在往复丝杠81转动下,内螺纹套筒82带动滑块52沿支撑横臂51的滑槽的长度方向往复移动。当滑块52移动至支撑横臂51位于传送带4外的一端的端部时,吸附板位于放置板33的正上方时,第二真空泵53开启,使得四个第二吸盘55吸附位于最上方的电池片。四个第二吸盘55吸附上电池片后,在往复丝杠81继续转动下,滑块52向靠近传送带4的方向移动。当滑块52移动至往复丝杠81位于传送带4上的端部时,吸附板位于传送带4的正上方,第二真空泵53关闭,使得电池板在重力的作用下掉落至传送带4上,从而完成电池板的上料工作。After the cutting of the welding ribbon is completed, the motor 9 is turned on, and the
本实用新型的实施原理为:在进行焊接工作前,电池抓取装置先抓取一块电池片铺设在传送带4上,传送带4带动第一块电池片移动一个电池片宽度的距离。三个导带轮21上的焊带的一端分别穿过三个张紧子件22的第一张紧轮221和第二张紧轮222子件之间,第一张紧轮221和第二张紧轮222配合压紧焊带,从而使得切割子件23切断焊带后,导带轮21上的焊带仍然整齐收卷在导带轮21上。第一电动推杆242的活塞杆沿靠近张紧子件22的方向完全伸出,三个第一吸盘245分别正对三个张紧子件22,真空泵工作,三个第一吸盘245分别吸附三条焊带。吸附上焊条后,第一电动推杆242的活塞杆再沿远离张紧子件22的方向收回,从而带动多条焊带移动至传送带4上,使得三根焊带的一端均位于第一块电池片上,三根焊带的另一端位于靠近切割子件23的传送带4上。气压缸231的活塞杆沿竖直向下的方向延伸,带动第一切割刀片232向下移动,气压缸231的活塞杆完全伸出时,第一切割刀和第二切割刀抵接,切断焊带。完成焊带的切断工作后,电机9开启,驱动往复丝杠81转动,使得内螺纹套筒82产生随往复丝杠81转动的趋势,滑块52与第一内螺纹套筒82的外壁固定连接,阻止内螺纹套筒82转动。故,在往复丝杠81转动下,内螺纹套筒82带动滑块52沿支撑横臂51的滑槽的长度方向往复移动。当滑块52移动至支撑横臂51位于传送带4外的一端的端部时,吸附板位于放置板33的正上方时,第二真空泵53开启,使得四个第二吸盘55吸附位于最上方的电池片。四个第二吸盘55吸附上电池片后,在往复丝杠81继续转动下,滑块52向靠近传送带4的方向移动。当滑块52移动至往复丝杠81位于传送带4上的端部时,吸附板位于传送带4的正上方,第二真空泵53关闭,使得电池板在重力的作用下掉落至传送带4上,从而完成电池板的上料工作,使得第二块电池片位于传送带4的正上方,传送带4转动,带动两块电池板移动,直至两块电池板相连的一端均位于加热箱6内,加热箱6的四个内侧壁上方的红外线加热管61对两片电池片进行加热焊接。The implementation principle of the utility model is as follows: before welding, the battery grabbing device first grabs a battery slice and lays it on the
在本实用新型的描述中,需要理解的是,术语“逆时针”、“顺时针”“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "counterclockwise", "clockwise", "longitudinal", "horizontal", "top", "bottom", "front", "rear" and "left" , "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only In order to facilitate the description of the present invention, it is not indicated or implied that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
Claims (9)
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| CN201920892442.XU CN210099286U (en) | 2019-06-14 | 2019-06-14 | Heterogeneous crystalline silicon solar cell welding system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111570960A (en) * | 2020-05-27 | 2020-08-25 | 郑州峻斯电子科技有限公司 | Solar wafer stringer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111570960A (en) * | 2020-05-27 | 2020-08-25 | 郑州峻斯电子科技有限公司 | Solar wafer stringer |
| CN111570960B (en) * | 2020-05-27 | 2021-06-22 | 芜湖舍达激光科技有限公司 | A solar cell stringer |
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Effective date of registration: 20240117 Address after: 610200 within phase 6 of Industrial Development Zone of Southwest Airport Economic Development Zone, Shuangliu District, Chengdu City, Sichuan Province Patentee after: TONGWEI SOLAR (CHENGDU) Co.,Ltd. Address before: 610000 in Shuangliu Southwest Airport Economic Development Zone, Chengdu, Sichuan Patentee before: Zhongwei New Energy (Chengdu) Co.,Ltd. |
