CN221115919U - Be applied to feeding cylinder of F0 district and carry extracting device - Google Patents
Be applied to feeding cylinder of F0 district and carry extracting device Download PDFInfo
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- CN221115919U CN221115919U CN202322965824.XU CN202322965824U CN221115919U CN 221115919 U CN221115919 U CN 221115919U CN 202322965824 U CN202322965824 U CN 202322965824U CN 221115919 U CN221115919 U CN 221115919U
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- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims description 34
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000004880 explosion Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 3
- 208000037805 labour Diseases 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
The utility model discloses a feeding roller conveying and taking device applied to an F0 region, which comprises: feeding roller conveying mechanism, manipulator extracting mechanism. The feeding roller conveying mechanism comprises a base, a bracket and a limiting assembly, wherein the roller is arranged at the upper end of the base, the bracket is located at the upper end of the base and moves through the roller at the upper end of the base, the manipulator taking mechanism grabs a charging basket placed on the feeding roller conveying mechanism, the manipulator taking mechanism comprises a taking bracket, a manipulator assembly, a first direction moving assembly, a second direction rough adjusting moving assembly, a second direction fine adjusting moving assembly and a vertical direction moving assembly, the vertical direction moving assembly comprises a vertical direction moving guide rail and a vertical direction moving slide block, and the bottom end of the vertical direction moving guide rail is provided with a tray rotating assembly. The feeding roller conveying and taking device applied to the F0 region solves the technical problems of low explosion-proof performance, low efficiency, waste and insufficient precision in the technical field of FO region conveying and taking.
Description
Technical Field
The utility model relates to the technical field of FO zone conveying and material taking, in particular to a feeding roller conveying and material taking device applied to an F0 zone.
Background
The "F0 zone" generally refers to a portion of an explosion hazard area, and the F0 zone is one of the most hazardous areas according to international explosion hazard zone division standards.
In the production operation in the F0 region, the machinery and equipment must meet specific explosion protection requirements to reduce the potential explosion hazards, which help ensure that the operation of the machinery does not initiate sparks or other sources of possible ignition of the flammable gas or dust.
Based on the above, research staff designs and manufactures related machine equipment aiming at the F0 area, and the traditional feeding roller conveying and taking device has low explosion-proof performance, low efficiency, waste and insufficient precision. Conventional feed roller delivery reclaimer devices may not accurately deliver material when needed, resulting in unnecessary standstill and waste; the accurate positioning of the materials in the conveying and material taking processes is limited, so that the conveying and material taking efficiency is low; because the explosion-proof requirement for machines is higher and higher at present, the traditional feeding roller conveying and taking device cannot meet the explosion-proof requirement.
Disclosure of utility model
The utility model aims to overcome the technical defects, and provides a feeding roller conveying and taking device applied to an F0 zone, which solves the technical problems of low explosion-proof performance, low efficiency, waste and insufficient precision in the technical field of FO zone conveying and taking.
In order to achieve the technical purpose, the technical scheme of the utility model provides a feeding roller conveying and taking device applied to an F0 zone, which comprises:
The feeding roller conveying mechanism comprises a base, a bracket and a limiting assembly; the upper end of the base is provided with a roller; the bracket is positioned at the upper end of the base; the bracket moves at the upper end of the base through the roller;
The manipulator material taking mechanism is used for grabbing a charging bucket placed on the feeding roller conveying mechanism; the manipulator material taking mechanism comprises a material taking bracket, a manipulator assembly, a first direction moving assembly, a second direction rough adjusting moving assembly, a second direction fine adjusting moving assembly and a vertical direction moving assembly; the vertical direction moving assembly comprises a vertical direction moving guide rail and a vertical direction moving sliding block; the bottom end of the vertical direction moving guide rail is provided with a tray rotating assembly; the tray rotating assembly comprises a rotating driving source and a tray; the rotary driving source is fixedly connected with the bottom end of the vertical direction moving guide rail; and an output shaft of the rotary driving source is fixedly connected with the tray.
Compared with the prior art, the utility model has the beneficial effects that:
1. The conveying and material taking efficiency is improved: the device can carry out the cylinder automatically and carry out the material, has reduced manual operation's needs, thereby utilizes two simultaneously the manipulator extracting mechanism simultaneous working has improved the efficiency of getting the material.
2. The labor intensity of manpower is reduced: conventional conveying and material taking modes may require an operator to continuously bend down and lift a weight, and the device can reduce the labor intensity of the operator and reduce the potential labor risk.
3. Space utilization is optimized: the design of the device makes its occupation space less, and two simultaneously manipulator extracting mechanism can carry to the storage bucket on the same bracket at limited work area to the space utilization has been optimized to the maximum extent.
4. Explosion protection and safety are increased: the device adopts automatic operation, and simultaneously the driving sources in the device are all pneumatic, so that the spark generation is avoided, and the safety and the explosion-proof performance of the working environment are improved.
Drawings
FIG. 1 is a schematic perspective view of a feed drum conveying and reclaiming device applied to an F0 region;
fig. 2 is a schematic perspective view of a feeding roller conveying mechanism applied to a feeding roller conveying and taking device in an F0 region;
Fig. 3 is a schematic diagram 1 of a three-dimensional structure of a manipulator material taking mechanism applied to a feeding roller conveying material taking device in an F0 region;
Fig. 4 is a schematic diagram 2 of a three-dimensional structure of a manipulator reclaiming mechanism applied to a feeding roller conveying reclaiming device in an F0 region;
FIG. 5 is a schematic side view of a manipulator reclaimer mechanism applied to a feed drum conveying reclaimer device in the F0 region;
Fig. 6 is a schematic perspective view of a manipulator in the feeding roller conveying and reclaiming device applied to the F0 region.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, 2, 3, 4, 5 and 6, the present embodiment provides a feeding roller conveying and extracting device applied to an F0 region, including: a feeding roller conveying mechanism 1 and a manipulator material taking mechanism 2.
The feeding roller conveying mechanism 1 comprises a base 11, a bracket 12 and a limiting assembly 13, wherein a roller 14 is arranged at the upper end of the base 11, the bracket 12 is positioned at the upper end of the base 11, and the bracket 12 moves at the upper end of the base 11 through the roller 14.
The limiting components 13 comprise limiting units and limiting driving sources, when the brackets 12 are transported to the position right below the manipulator taking mechanism 2 through the rollers 14, the output shafts of the limiting driving sources move upwards to drive the limiting units to move upwards, the limiting components are arranged on two sides of each bracket 12, the height of each limiting unit located on two sides of each bracket 12 is higher than that of the bottom end of each bracket 12, the distance between the limiting units located on two sides of each bracket 12 is slightly larger than the length of each bracket 12, displacement of each bracket 12 is limited, and the manipulator taking mechanism 2 is convenient to take materials.
Further, it is preferable that the drum 14 is driven by a rack and pinion, and the limit driving source is selected as a pneumatic driving source since the pneumatic system of the pneumatic driving source does not generate sparks, and thus is safer in flammable gas or explosive environments.
Further, the manipulator material taking mechanism 2 grabs the material barrel placed on the feeding roller conveying mechanism 1, the manipulator material taking mechanism 2 comprises a material taking support 21, a manipulator assembly 22, a first direction moving assembly 23, a second direction rough adjusting moving assembly 24, a second direction fine adjusting moving assembly 25 and a vertical direction moving assembly 26, the vertical direction moving assembly 26 comprises a vertical direction moving guide rail 261 and a vertical direction moving slide block 262, a tray rotating assembly 263 is arranged at the bottom end of the vertical direction moving guide rail 261, the tray rotating assembly 263 comprises a rotary driving source 2631 and a tray 2632, the rotary driving source 2631 is fixedly connected with the bottom end of the vertical direction moving guide rail 261, and an output shaft of the rotary driving source 2631 is fixedly connected with the tray 2632.
Further, when the worker stands right in front of the device, i.e., when the worker is looking at the device, the first direction moving assembly 23 is for realizing the movement of the manipulator assembly 22 in the left-right direction of the device; the second coarse movement component 24 is configured to enable movement of the manipulator assembly 22 in the fore-and-aft direction of the device, wherein the second coarse movement component 24 is configured to quickly and coarsely adjust movement of the manipulator assembly 22 in the fore-and-aft direction; the second direction fine adjustment moving component 25 also enables the movement of the manipulator component 22 in the front-rear direction, wherein the second direction fine adjustment moving component 25 can slowly and finely adjust the movement of the manipulator component 22 in the front-rear direction. The second coarse movement assembly 24 is first utilized to quickly approach the desired range and then the second fine movement assembly 25 is utilized to precisely adjust for optimal performance or results, which ensures optimal performance of the system without wasting time and resources.
Further, the vertical movement assembly 26 enables movement of the robot assembly 22 in a vertical direction.
Further, the manipulator assembly 22 is fixedly connected with the vertical moving slide block 262 through a manipulator support 221, the manipulator assembly 22 includes a manipulator driving source 222 and a manipulator 223, the manipulator driving source 222 is fixed on the manipulator support 221, and the manipulator 223 is fixedly connected with an output shaft of the manipulator driving source 222.
Further, the manipulator 223 includes a manipulator 2231, a manipulator body 2232, and a connection unit 2233, where a central area of the connection unit 2233 is fixedly connected with an output shaft of the manipulator driving source 222 by threads, a circumference of the connection unit 2233 is hinged to the manipulator 2231 by a first hinge unit 2234, the manipulator 2231 is hinged to the manipulator support 221 by a second hinge unit 2235, and an end of the manipulator 2231 away from the connection unit 2233 is fixedly connected with the manipulator body 2232.
Specifically, when the manipulator reclaiming mechanism 2 needs to lift the material bucket 3 to a certain height to place the next station, the manipulator 223 is utilized to grab the material bucket 3 first, when the manipulator 223 grabs the material bucket 3, the manipulator 223 is lowered to the lower end of the upper edge of the material bucket 3, so that the manipulator body 2232 is abutted to the upper edge lower end of the material bucket 3, the output shaft of the manipulator driving source 222 drives the manipulator 223 to move upwards, and as the manipulator 2231 is hinged with the manipulator support 221, when the manipulator 223 moves upwards, the manipulator body 2232 is firmly clamped with the upper edge lower end of the material bucket 3, so as to lift the material bucket 3.
Further, the first direction moving assembly 23 includes a first direction pneumatic driving source 231, a first direction moving rail 232, and a first direction moving slide 233, the first direction moving rail 232 is fixedly connected to the material taking support 21, the first direction moving slide 233 is slidably connected to the first direction moving rail 232, and an output end of the first direction driving source 231 is in driving connection with the first direction moving slide 233.
Further, the second coarse direction moving assembly 24 includes a second coarse direction pneumatic driving source 241, a second coarse direction moving rail 242, a second coarse direction moving slider 243, and a second coarse direction connecting plate 244, wherein the second coarse direction connecting plate 244 is fixedly connected to the first coarse direction moving slider 233, and the second coarse direction pneumatic driving source 241 is fixed at an upper end of the second coarse direction connecting plate 244.
Further, the second direction coarse movement slider 243 is slidably connected to the second direction coarse movement rail 242, and the output end of the second direction coarse movement pneumatic driving source 241 is drivingly connected to the second direction coarse movement slider 243.
Further, the second direction fine adjustment moving assembly 25 is fixedly connected with the second direction coarse adjustment moving slider 243 through a second direction fine adjustment connecting plate 251, a first vertical direction connecting plate 264 is disposed at the upper end of the second direction fine adjustment moving assembly 25, the vertical direction moving guide 261 is fixedly connected with a second vertical direction connecting plate 265, and the second vertical direction connecting plate 265 is fixedly connected with the first vertical direction connecting plate 264 through a vertical direction connecting bracket 266.
Further, the second direction fine adjustment moving assembly 25 includes a second direction fine adjustment moving rail 252, a second direction fine adjustment moving slider 253, and a second direction fine adjustment pneumatic driving source 254, wherein the second direction fine adjustment moving rail 252 is fixedly connected with the second direction fine adjustment connecting plate 251, the second direction fine adjustment pneumatic driving source 254 is fixed at the upper end of the second direction fine adjustment connecting plate 251, the second direction fine adjustment moving slider 253 is slidably connected with the second direction fine adjustment moving rail 252, and the upper end of the second direction fine adjustment moving slider 253 is fixedly connected with the first vertical direction connecting plate 264.
Specifically, the first direction pneumatic driving source 231 drives the manipulator reclaiming mechanism 2 to move in the left-right direction, the second direction coarse adjustment pneumatic driving source 241 coarsely and rapidly moves the manipulator reclaiming mechanism 2 in the front-back direction, and the second direction fine adjustment pneumatic driving source 254 finely moves the manipulator reclaiming mechanism 2 precisely and slowly in the front-back direction.
The first direction pneumatic driving source 231, the second direction coarse adjustment pneumatic driving source 241 and the second direction fine adjustment pneumatic driving source 254 are all pneumatic, and the pneumatic driving sources have the following advantages: 1. high reliability: pneumatic systems are generally very reliable because they are not susceptible to power fluctuations or electromagnetic interference, and are particularly well suited for use in industrial environments, especially in the P0 region, especially case 2, where high reliability is required, good control performance: the working pressure and speed of the pneumatic system can be easily controlled by adjusting the air source pressure and the valve, so that accurate motion control is realized; 3. energy saving: pneumatic systems generally have higher efficiency than electric systems, particularly when no load is present, they consume energy only when needed, and do not generate energy waste when the motor is started and stopped; 3. low maintenance cost: the pneumatic element has long service life, is not easy to damage and has relatively low maintenance cost; 4. safety: pneumatic systems do not generate sparks and are therefore safer in flammable gases, explosive environments, such as the P0 region; 5. is suitable for heavy load: pneumatic systems are suitable for applications that handle large torque or large loads because they can provide high power output.
Further, two manipulator extracting mechanisms 2 are arranged on the extracting support 21, the two manipulator extracting mechanisms 2 work simultaneously, extracting efficiency can be greatly improved, adjustable supporting feet 15 are arranged at the bottom end of the base 11, the adjustable supporting feet 15 can adapt to uneven ground through adjusting the height, stable supporting of the device is ensured, and shaking or unstable conditions are avoided.
Working principle: the utility model provides a feeding roller conveying and taking device applied to an F0 zone, which comprises: the feeding roller conveying mechanism 1 and the manipulator reclaiming mechanism 2, the feeding roller conveying mechanism 1 comprises a base 11, a bracket 12 and a limiting component 13, a roller 14 is arranged at the upper end of the base 11, the bracket 12 is positioned at the upper end of the base 11, the bracket moves at the upper end of the base 11 through the roller 14, the manipulator reclaiming mechanism 2 grabs a charging basket placed on the feeding roller conveying mechanism 1, the manipulator reclaiming mechanism 2 comprises a reclaiming bracket 21, a manipulator component 22, a first direction moving component 23, a second direction rough adjustment moving component 24, a second direction fine adjustment moving component 25 and a vertical direction moving component 26, the vertical direction moving component 26 comprises a vertical direction moving guide rail 261 and a vertical direction moving slide block 262, a tray rotating component 263 is arranged at the bottom end of the vertical direction moving guide rail 261, the tray rotating component 263 comprises a rotary driving source 2631 and a tray 2632, the rotary driving source 2631 is fixedly connected with the bottom end of the vertical direction moving guide rail 261, and the output shaft of the rotary driving source 2631 is fixedly connected with the tray 2632.
Specifically, firstly, the bucket 3 on the bracket 12 moves to the lower side of the manipulator material taking mechanism 2 through the roller 14, at this time, the limiting unit moves upwards to limit the bracket 12, the manipulator assembly 22 is moved to the upper side of the bucket 3 through the first direction moving assembly 23, the second direction rough adjusting moving assembly 24, the second direction fine adjusting moving assembly 25 and the vertical direction moving assembly 26, secondly, the rotary driving source 2631 drives the tray 2632 to rotate to a position deviating from the manipulator 223, the manipulator 223 is lowered through the vertical direction moving assembly 26, the manipulator driving source 222 drives the manipulator 223 to lock the bucket 3, finally the rotary driving source 2631 drives the tray 2632 to rotate to a position directly below the manipulator 223, the bucket 3 is slowly placed on the tray 2632, and the above actions are repeated to place the bucket 3 on the next station.
The above-described embodiments of the present utility model do not limit the scope of the present utility model. Any other corresponding changes and modifications made in accordance with the technical idea of the present utility model shall be included in the scope of the claims of the present utility model.
Claims (8)
1. A feed roll delivery reclaimer for use in the F0 zone, comprising:
The feeding roller conveying mechanism comprises a base, a bracket and a limiting assembly; the upper end of the base is provided with a roller; the bracket is positioned at the upper end of the base; the bracket moves at the upper end of the base through the roller;
The manipulator material taking mechanism is used for grabbing a charging bucket placed on the feeding roller conveying mechanism; the manipulator material taking mechanism comprises a material taking bracket, a manipulator assembly, a first direction moving assembly, a second direction rough adjusting moving assembly, a second direction fine adjusting moving assembly and a vertical direction moving assembly; the vertical direction moving assembly comprises a vertical direction moving guide rail and a vertical direction moving sliding block; the bottom end of the vertical direction moving guide rail is provided with a tray rotating assembly; the tray rotating assembly comprises a rotating driving source and a tray; the rotary driving source is fixedly connected with the bottom end of the vertical direction moving guide rail; and an output shaft of the rotary driving source is fixedly connected with the tray.
2. The feed roller conveying and reclaiming device applied to the F0 region according to claim 1, wherein the manipulator assembly is fixedly connected with the vertical moving slide block through a manipulator bracket; the manipulator assembly comprises a manipulator driving source and a manipulator; the manipulator driving source is fixed on the manipulator bracket; the manipulator is fixedly connected with an output shaft of the manipulator driving source.
3. The feed roller conveying and reclaiming device applied to the F0 region according to claim 2, wherein the manipulator comprises a mechanical arm, a manipulator body and a connecting unit; the central area of the connecting unit is fixedly connected with the output shaft of the manipulator driving source through threads; the circumference of the connecting unit is hinged with the mechanical arm through a first hinging unit; the mechanical arm is hinged with the mechanical arm bracket through a second hinging unit; and one end of the mechanical arm, which is far away from the connecting unit, is fixedly connected with the mechanical arm body.
4. The feed roll transfer reclaimer for F0 zone of claim 1, wherein the first direction moving assembly comprises a first direction pneumatic drive source, a first direction moving rail, a first direction moving slide; the first direction moving guide rail is fixedly connected to the material taking bracket; the first direction moving slide block is in sliding connection with the first direction moving guide rail; the output end of the first direction driving source is in driving connection with the first direction moving slide block.
5. The feed roll transfer reclaimer for F0 area of claim 4, wherein the second coarse movement assembly comprises a second coarse pneumatic drive source, a second coarse movement guide rail, a second coarse movement slide block, a second coarse movement connection plate; the second-direction coarse adjustment connecting plate is fixedly connected with the first-direction moving slide block; the second-direction coarse adjustment pneumatic driving source is fixed at the upper end of the second-direction coarse adjustment connecting plate.
6. The feed roll transfer reclaimer for F0 area of claim 5, wherein the second direction coarse movement slide is slidingly coupled to the second direction coarse movement rail; and the output end of the second-direction rough adjustment pneumatic driving source is in driving connection with the second-direction rough adjustment moving slide block.
7. The feed roll transfer reclaimer for F0 area of claim 6, wherein the second direction fine movement assembly is fixedly connected to the second direction coarse movement slide by a second direction fine movement connection plate; the upper end of the second direction fine adjustment moving assembly is provided with a first vertical direction connecting plate; the vertical direction moving guide rail is fixedly connected with the second vertical direction connecting plate; the second vertical connecting plate is fixedly connected with the first vertical connecting plate through a vertical connecting bracket.
8. The feeding roller conveying and reclaiming device applied to the F0 region according to claim 1, wherein two manipulator reclaiming mechanisms are arranged on the reclaiming bracket; the bottom of base is provided with adjustable supporting legs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322965824.XU CN221115919U (en) | 2023-10-31 | 2023-10-31 | Be applied to feeding cylinder of F0 district and carry extracting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322965824.XU CN221115919U (en) | 2023-10-31 | 2023-10-31 | Be applied to feeding cylinder of F0 district and carry extracting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221115919U true CN221115919U (en) | 2024-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322965824.XU Active CN221115919U (en) | 2023-10-31 | 2023-10-31 | Be applied to feeding cylinder of F0 district and carry extracting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221115919U (en) |
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2023
- 2023-10-31 CN CN202322965824.XU patent/CN221115919U/en active Active
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