CN220819051U - Vertical glass on-line measuring device - Google Patents
Vertical glass on-line measuring device Download PDFInfo
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- CN220819051U CN220819051U CN202322772023.1U CN202322772023U CN220819051U CN 220819051 U CN220819051 U CN 220819051U CN 202322772023 U CN202322772023 U CN 202322772023U CN 220819051 U CN220819051 U CN 220819051U
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- fixing frame
- glass
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- fixing
- vertical glass
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- 239000011521 glass Substances 0.000 title claims abstract description 63
- 238000001514 detection method Methods 0.000 claims abstract description 65
- 239000000523 sample Substances 0.000 claims abstract description 37
- 239000000725 suspension Substances 0.000 claims abstract description 21
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- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
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- 229910021538 borax Inorganic materials 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model belongs to the technical field of online detection, and discloses a vertical glass online detection device. The device comprises a base, the long limit bilateral symmetry in base surface is provided with the slide rail, the slide rail both ends are connected with detection mechanism and non-contact fixed establishment through a plurality of symmetries setting's slider, still be provided with the mount between detection mechanism and the non-contact fixed establishment, the glass that awaits measuring has been placed to the mount inside, detection mechanism is close to the one end of glass that awaits measuring and is provided with at least one probe. The time required by the glass in the transferring process can be reduced by matching the detection mechanism with the non-contact fixing mechanism and the fixing frame, and compared with the traditional detection mode, the detection efficiency is greatly improved. The non-contact fixing mechanism adopts a non-contact fixing mode, wherein the non-contact fixing mode comprises two fixing modes of air suspension and electromagnetic suspension. Avoiding the risks of scratch, damage, pollution and the like possibly caused by the traditional transportation detection.
Description
Technical Field
The utility model relates to the technical field of online detection, in particular to a vertical glass online detection device.
Background
Glass is an amorphous inorganic nonmetallic material, and is generally prepared by taking various inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, sodium carbonate and the like) as main raw materials and adding a small amount of auxiliary raw materials.
During the glass production process, the prepared product needs to be detected. The detection process of glass in the prior art generally adopts the following modes: and horizontally placing glass for detection. The glass is taken down from the assembly line, placed on a transfer car, transported to a detection chamber through the transfer car, leveled, transferred to detection equipment and discarded after detection. The production line is not affected to continue to run during inspection, and the defects that the whole process is time-consuming and labor-consuming, glass is inevitably polluted, risks such as scratch and breakage are also caused, so that only a spot inspection mode can be adopted, and the risk of missed inspection exists in product quality control.
In summary, the detection process in the prior art is complex, the overall detection efficiency is low, pollution is easy to be caused, and risks such as scratch and breakage are also involved.
Disclosure of utility model
The utility model aims to provide a vertical glass online detection device for solving the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The vertical glass online detection device comprises a base, sliding rails are symmetrically arranged on two sides of the long side of the surface of the base, two ends of each sliding rail are connected with a detection mechanism and a non-contact fixing mechanism through a plurality of symmetrically arranged sliding blocks, a fixing frame is further arranged between the detection mechanism and the non-contact fixing mechanism, glass to be detected is placed in the fixing frame, and at least one probe is arranged at one end, close to the glass to be detected, of each detection mechanism;
The fixing frame is vertically arranged on the surface of the base or the ground, and the detection mechanism and the non-contact fixing mechanism are respectively arranged on two sides of the fixing frame in parallel.
Still preferably, the detection mechanism comprises a first fixing frame, transverse guide rails are symmetrically arranged on one side surface of the first fixing frame, which is close to the fixing frame, a longitudinal guide rail is connected to the outer side of each transverse guide rail through a transverse sliding frame, a longitudinal sliding frame is connected to the outer side of each longitudinal guide rail, at least one probe clamp is arranged on the surface of each longitudinal sliding frame, and probes are clamped inside the probe clamps.
Further preferably, the non-contact fixing mechanism comprises a second fixing frame, a distance meter is arranged on one side of the second fixing frame, a plurality of reference blocks are uniformly arranged on the surface of one side, close to the fixing frame, of the second fixing frame, and a plurality of suspension suckers are uniformly arranged on the surface of each reference block.
Further preferably, a reserved groove is further formed in the center of the base in a penetrating mode, and a first driving mechanism and a second driving mechanism are respectively arranged at two ends of the reserved groove.
Further preferably, the first driving mechanism comprises a first motor arranged inside the reserved groove and close to the tail end of one side of the first fixing frame, the driving end of the first motor is connected with a first screw rod, and the tail end of the first screw rod is rotationally connected with a first bearing seat.
Further preferably, the outer side of the first screw rod is also connected to the bottom of the first fixing frame through a connecting block.
Further preferably, the second driving mechanism comprises a second motor arranged inside the reserved groove and close to the tail end of one side of the second fixing frame, the driving end of the second motor is connected with a second screw rod, and the tail end of the second screw rod is rotatably connected with a second bearing seat.
Further preferably, the outer side of the second screw rod is also connected to the bottom of the second fixing frame through a connecting block.
Compared with the prior art, the utility model has the beneficial effects that:
Through installing whole device on current assembly line, realize on-line measuring, can reduce glass at the required time of transportation process through detection mechanism cooperation non-contact fixed establishment and mount, compare traditional detecting means, very big improvement detection efficiency.
The non-contact fixing mechanism adopts a non-contact fixing mode, wherein the non-contact fixing mode comprises two fixing modes of air suspension and electromagnetic suspension. Avoiding the risks of scratch, damage, pollution and the like possibly caused by the traditional transportation detection.
The detection mechanism is matched with the longitudinal guide rail, the transverse guide rail and the probe clamp with the surface mounted, a plurality of probes or a single probe can be mounted according to the requirement, the detection by adopting the single probe or the plurality of probes is realized, and the detection efficiency is improved.
Drawings
FIG. 1 is a left side 45 schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic view of the right 45 of the overall structure of the present utility model;
FIG. 3 is a schematic diagram of the front structure of the present utility model;
FIG. 4 is a schematic top view of the present utility model;
FIG. 5 is a schematic view of the flow pattern of the suspension chuck of the present utility model;
In the figure: 1. a detection mechanism; 101. a transverse guide rail; 102. a longitudinal guide rail; 103. a transverse carriage; 104. a longitudinal carriage; 105. a probe clamp; 106. a first motor; 107. a first fixing frame; 108. a first lead screw; 109. a first bearing seat; 2. a fixing frame; 3. glass to be measured; 4. a non-contact fixing mechanism; 401. a range finder; 402. the second fixing frame; 403. a reference block; 404. a suspension sucker; 405. a second motor; 406. a second lead screw; 407. a second bearing seat; 5. a base; 6. a slide block; 7. a slide rail.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution:
The vertical glass online detection device comprises a base 5, sliding rails 7 are symmetrically arranged on two sides of the long side of the surface of the base 5, two ends of each sliding rail 7 are connected with a detection mechanism 1 and a non-contact fixing mechanism 4 through a plurality of symmetrically arranged sliding blocks 6, a fixing frame 2 is further arranged between the detection mechanism 1 and the non-contact fixing mechanism 4, glass 3 to be detected is placed in the fixing frame 2, and at least one probe is arranged at one end, close to the glass 3 to be detected, of the detection mechanism 1;
The fixing frame 2 is vertically arranged on the surface of the base 5 or the ground, and the detection mechanism 1 and the non-contact fixing mechanism 4 are respectively arranged on two sides of the fixing frame 2 in parallel. During detection, the detection mechanism 1, the fixing frame 2 and the non-contact fixing mechanism 4 can be guaranteed to be perpendicular to the base 5 or the ground, the detection mechanism 1, the fixing frame 2 and the non-contact fixing mechanism 4 are parallel to each other, and a detection mode of perpendicular online detection can be realized when the glass 3 to be detected is guaranteed to be detected.
In the utility model, the detection mechanism 1 comprises a first fixing frame 107, wherein transverse guide rails 101 are symmetrically arranged on the surface of one side, close to the fixing frame 2, of the first fixing frame 107, longitudinal guide rails 102 are connected to the outer sides of the transverse guide rails 101 through transverse sliding frames 103, longitudinal sliding frames 104 are connected to the outer sides of the longitudinal guide rails 102, at least one probe clamp 105 is arranged on the surface of the longitudinal sliding frames 104, and probes are clamped in the probe clamp 105. The probe clamped in the probe clamp 105 on the surface of the longitudinal carriage 104 moves left and right and up and down by moving the transverse carriage 103 and the longitudinal carriage 104. Finally, the glass 3 to be detected is detected by a probe.
In the utility model, the non-contact fixing mechanism 4 comprises a second fixing frame 402, a distance meter 401 is arranged on one side of the second fixing frame 402, a plurality of reference blocks 403 are uniformly arranged on the surface of one side, close to the fixing frame 2, of the second fixing frame 402, and a plurality of suspension suckers 404 are uniformly arranged on the surface of each reference block 403. The glass 3 to be tested is suspended and fixed through a plurality of suspension suckers 404 on the surface of the reference block 403. When fixing, compressed air is discharged through the holes inside the suspension sucker 404, and the air flow rate of one side surface of the glass 3 to be measured, which is close to the non-contact fixing mechanism 4, is larger than the air flow rate of the other side. According to Bernoulli's principle, the air pressure of one surface of the glass 3 to be measured, i.e. the surface adjacent to the suspension chuck 404, is smaller than the air pressure of the other surface of the glass 3 to be measured. The glass 3 to be measured is pushed toward the suspension chuck 404. At the same time, the high-speed air flow is discharged from the side, and an air cushion is generated between the suspension sucker 404 and the glass 3 to be tested. Under the Bernoulli or the Conen effect, the glass 3 to be measured can be fixed in a non-contact manner, and the risks of scratch, damage, pollution and the like possibly caused by the traditional transfer detection are avoided.
In the utility model, a reserved groove is also arranged at the center of the base 5 in a penetrating way, and a first driving mechanism and a second driving mechanism are respectively arranged at two ends of the reserved groove.
In the utility model, the first driving mechanism comprises a first motor 106 which is arranged in the reserved groove and is close to the tail end of one side of a first fixing frame 107, the driving end of the first motor 106 is connected with a first lead screw 108, and the tail end of the first lead screw 108 is rotatably connected with a first bearing seat 109. The outer side of the first screw rod 108 is also connected to the bottom of the first fixing frame 107 through a connecting block.
In the utility model, the second driving mechanism comprises a second motor 405 arranged in the reserved groove near the tail end of one side of the second fixing frame 402, the driving end of the second motor 405 is connected with a second lead screw 406, and the tail end of the second lead screw 406 is rotatably connected with a second bearing seat 407. The outer side of the second screw 406 is also connected to the bottom of the second fixing frame 402 through a connecting block. The second motor 405 of the second driving mechanism drives the second lead screw 406 to drive the connecting block, and further drive the second fixing frame 402 to move left and right, so that the second fixing frame 402 can be moved into the effective suspension and fixing range.
Example 1,
As shown in fig. 1-2, the vertical glass online detection device can detect warpage, flatness, thickness, size and flaws of glass respectively during detection, and only needs to replace a detection probe with a corresponding detection function when aiming at different detection objects. When detecting, firstly, the glass 3 to be detected is transported to the fixing frame 2 through a transmission mechanism in the factory, the glass 3 to be detected is initially fixed at the upper edge and the lower edge through the fixing frame 2, and other parts of the glass 3 to be detected are in a free state. Then, the second motor 405 of the second driving mechanism drives the second lead screw 406, so as to drive the connecting block, further drive the second fixing frame 402 to move left and right, after the distance meter 401 on the side surface of the second fixing frame 402 detects that the second fixing frame 402 of the non-contact fixing mechanism 4 moves to be effectively suspended, the glass 3 to be detected is suspended and fixed through the plurality of suspension suckers 404 on the surface of the reference block 403. As shown in fig. 5, in the fixation, the compressed air is discharged through the hole inside the suspension chuck 404, and in the process, the air flow rate of one side surface of the glass 3 to be measured near the noncontact fixing mechanism 4 is greater than the air flow rate of the other side. According to Bernoulli's principle, the air pressure of one surface of the glass 3 to be measured, i.e. the surface adjacent to the suspension chuck 404, is smaller than the air pressure of the other surface of the glass 3 to be measured. The glass 3 to be measured is pushed toward the suspension chuck 404. At the same time, the high-speed air flow is discharged from the side, and an air cushion is generated between the suspension sucker 404 and the glass 3 to be tested. Under the Bernoulli or the Conen effect, the glass 3 to be measured can be fixed in a non-contact manner, and the risks of scratch, damage, pollution and the like possibly caused by the traditional transfer detection are avoided. After the glass 3 to be tested is fixed, the first motor 106 of the first driving mechanism drives the first lead screw 108, so that the connecting block is driven, and the first fixing frame 107 is driven to move left and right. When the first fixing frame 107 moves to the effective detection range of the probe, the probe clamped in the probe clamp 105 on the surface of the longitudinal carriage 104 moves left and right and up and down through the movement of the transverse carriage 103 and the longitudinal carriage 104. Finally, the glass 3 to be detected is detected by a probe.
EXAMPLE 2,
This embodiment differs from embodiment 1 in that: when the glass 3 to be tested is suspended and fixed through the non-contact fixing mechanism 4, an electromagnetic suspension structure can be adopted, a plurality of electromagnetic structures are arranged on one side of the fixing frame 2, electromagnetic structures corresponding to the electromagnetic structures on the fixing frame 2 are arranged on the surface of the reference block 403, the two structures repel each other, repulsive force is generated in the middle, and the glass 3 to be tested is suspended and fixed. Also avoids the risks of scratch, damage, pollution and the like possibly caused by the traditional transportation detection.
EXAMPLE 3,
This embodiment differs from embodiment 1 in that: when the glass 3 to be detected is detected by the probe, a probe can be arranged on the surface of the longitudinal carriage 104, and the glass 3 to be detected is detected, and when the glass 3 to be detected is detected, the probe clamped in the probe clamp 105 on the surface of the longitudinal carriage 104 moves left and right and up and down through the movement of the transverse carriage 103 and the longitudinal carriage 104. Or a plurality of probe clamps 105 can be directly arranged on the surface of the longitudinal guide rail 102, probes are clamped on each probe clamp 105, the glass 3 to be detected can be detected at one time by moving the transverse carriage 103 left and right on the transverse guide rail 101, and the detection efficiency is higher.
EXAMPLE 4,
This embodiment differs from embodiment 3 in that: the positions of the transverse guide rail 101 and the longitudinal guide rail 102 can be replaced, the transverse guide rail 101 is vertically arranged, the longitudinal guide rail 102 is horizontally arranged, a plurality of probe clamps 105 are arranged on the surface of the horizontally arranged longitudinal guide rail 102, probes are clamped on each probe clamp 105, and the glass 3 to be detected is detected at one time by vertically moving the transverse carriage 103 on the transverse guide rail 101.
EXAMPLE 5,
This embodiment differs from embodiment 1 in that: the base 5 can be further arranged into two parts, one part of the base is arranged at the bottom of the detection mechanism 1, the other part of the base is arranged at the bottom of the non-contact fixing mechanism 4, the base 5 at the bottom of the detection mechanism 1 and the base 5 at the bottom of the non-contact fixing mechanism 4 are symmetrically arranged, a fixing frame 2 is further arranged at the middle position between the detection mechanism 1 and the base 5 at the bottom of the non-contact fixing mechanism 4, and the fixing frame 2 is used for primarily fixing glass 3 to be detected in the transfer process of the production line.
EXAMPLE 6,
This embodiment differs from embodiment 1 in that: the first motor 106 and the first screw 108 and the second motor 405 and the second screw 406 may be replaced with linear motors or otherwise to achieve drive and transmission requirements.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (8)
1. The utility model provides a vertical glass on-line measuring device, includes base (5), its characterized in that: the device is characterized in that sliding rails (7) are symmetrically arranged on two sides of the long side of the surface of the base (5), two ends of each sliding rail (7) are connected with a detection mechanism (1) and a non-contact fixing mechanism (4) through a plurality of symmetrically arranged sliding blocks (6), a fixing frame (2) is further arranged between the detection mechanism (1) and the non-contact fixing mechanism (4), glass (3) to be detected is placed in the fixing frame (2), and at least one probe is arranged at one end, close to the glass (3) to be detected, of the detection mechanism (1);
The fixing frame (2) is vertically arranged on the surface of the base (5) or the ground, and the detection mechanism (1) and the non-contact fixing mechanism (4) are respectively arranged on two sides of the fixing frame (2) in parallel.
2. The vertical glass on-line detection device according to claim 1, wherein: the detection mechanism (1) comprises a first fixing frame (107), transverse guide rails (101) are symmetrically arranged on one side surface of the first fixing frame (107) close to the fixing frame (2), longitudinal guide rails (102) are connected to the outer sides of the transverse guide rails (101) through transverse sliding frames (103), longitudinal sliding frames (104) are connected to the outer sides of the longitudinal guide rails (102), at least one probe clamp (105) is arranged on the surface of the longitudinal sliding frames (104), and probes are clamped inside the probe clamp (105).
3. The vertical glass on-line detection device according to claim 1, wherein: the non-contact fixing mechanism (4) comprises a second fixing frame (402), a range finder (401) is arranged on one side of the second fixing frame (402), a plurality of reference blocks (403) are uniformly arranged on the surface of one side, close to the fixing frame (2), of the second fixing frame (402), and a plurality of suspension suckers (404) are uniformly arranged on the surface of each reference block (403).
4. The vertical glass on-line detection device according to claim 1, wherein: the base (5) is characterized in that a reserved groove is further formed in the center of the base in a penetrating mode, and a first driving mechanism and a second driving mechanism are respectively arranged at two ends of the reserved groove.
5. The vertical glass on-line detecting device according to claim 4, wherein: the first driving mechanism comprises a first motor (106) arranged inside the reserved groove and close to the tail end of one side of the first fixing frame (107), a first lead screw (108) is connected to the driving end of the first motor (106), and a first bearing seat (109) is rotatably connected to the tail end of the first lead screw (108).
6. The vertical glass on-line detecting device according to claim 5, wherein: the outer side of the first screw rod (108) is also connected to the bottom of the first fixing frame (107) through a connecting block.
7. The vertical glass on-line detecting device according to claim 4, wherein: the second driving mechanism comprises a second motor (405) which is arranged inside the reserved groove and close to the tail end of one side of the second fixing frame (402), a driving end of the second motor (405) is connected with a second lead screw (406), and the tail end of the second lead screw (406) is rotatably connected with a second bearing seat (407).
8. The vertical glass online detection device according to claim 7, wherein: the outer side of the second lead screw (406) is also connected to the bottom of the second fixing frame (402) through a connecting block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322772023.1U CN220819051U (en) | 2023-10-16 | 2023-10-16 | Vertical glass on-line measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322772023.1U CN220819051U (en) | 2023-10-16 | 2023-10-16 | Vertical glass on-line measuring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220819051U true CN220819051U (en) | 2024-04-19 |
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ID=90675743
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322772023.1U Active CN220819051U (en) | 2023-10-16 | 2023-10-16 | Vertical glass on-line measuring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220819051U (en) |
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- 2023-10-16 CN CN202322772023.1U patent/CN220819051U/en active Active
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