CN220635603U

CN220635603U - Continuous cleaning equipment

Info

Publication number: CN220635603U
Application number: CN202321603275.5U
Authority: CN
Inventors: 吴勇
Original assignee: Suzhou Cleaning Automation Equipment Co ltd
Current assignee: Suzhou Cleaning Automation Equipment Co ltd
Priority date: 2023-06-21
Filing date: 2023-06-21
Publication date: 2024-03-22
Anticipated expiration: 2033-06-21

Abstract

The utility model discloses continuous cleaning equipment, which relates to the technical field of industrial cleaning and comprises a frame and a cleaning tank, wherein the cleaning tank comprises a milk removing tank, a first air cutting tank, a vacuum cleaning tank, a vacuum rinsing tank, a first vacuum drying tank, a second vacuum drying tank, a soaking tank, a second air cutting tank and a third vacuum drying tank which are sequentially arranged along the length direction of the frame. The continuous cleaning equipment provided by the utility model has the advantages of high automation degree, perfect functions, shortened intermittent time of transferring workpieces among different cleaning processes and improved workpiece cleaning efficiency.

Description

Continuous cleaning equipment

Technical Field

The utility model relates to the technical field of industrial cleaning, in particular to continuous cleaning equipment.

Background

In the mechanical manufacturing process, most of workpieces are subjected to processing, and dirt such as greasy dirt, emulsion or dust is remained on the surfaces of the workpieces, so that the workpieces are required to be cleaned before the products are assembled.

In the prior art, a plurality of cleaning machines are arranged corresponding to different specific cleaning procedures, such as an ultrasonic cleaner, a high-pressure air knife cleaner and the like, and different types of workpieces have different cleaning processes, wherein whether emulsion remains on the workpieces corresponds to two different cleaning processes. When the emulsion remains on the workpiece, the workpiece needs to be processed on a cleaning machine corresponding to the emulsion cleaning process, and then the workpiece needs to be transferred to a cleaning machine corresponding to the next oil stain and dust cleaning process for processing.

When the workpiece is transferred between different cleaning machines, the problems of longer cleaning interruption time and lower efficiency exist.

Disclosure of Invention

Therefore, the utility model aims to solve the technical problems that in the prior art, the cleaning machine is only arranged corresponding to a certain cleaning process, the function is single, different types of cleaning machines need to be transferred for cleaning when a workpiece is cleaned, and the intermittent time is long and the efficiency is low.

In order to solve the above technical problems, the present utility model provides a continuous cleaning apparatus, comprising:

a frame;

the washing tank, the washing tank includes the desizing groove, first wind grooving, vacuum washing tank, vacuum rinsing tank, first vacuum drying tank and the second vacuum drying tank that set gradually along frame length direction.

In one embodiment of the present utility model, the cleaning tank further includes a soaking tank, a second air-cutting tank, and a third vacuum drying tank, which are sequentially disposed, the soaking tank being disposed at a side of the second vacuum drying tank remote from the vacuum rinsing tank.

In one embodiment of the utility model, the continuous cleaning apparatus further comprises an upper level arranged on one side of the de-breast tank and a lower level arranged on one side of the second vacuum drying tank.

In one embodiment of the utility model, the blanking level comprises a conveying section connected to the frame for conveying the work pieces out of the continuous cleaning apparatus.

In one embodiment of the utility model, the blanking level comprises a blower connected to the frame.

In one embodiment of the present utility model, further comprising a handling mechanism comprising:

the first connecting piece is connected with the rack in a sliding way along the horizontal direction;

the second connecting piece is connected with the first connecting piece in a sliding way along the vertical direction;

and the carrying assembly is connected with the second connecting piece and is used for carrying the workpiece.

In one embodiment of the present utility model, the handling assembly includes:

the telescopic driving piece is connected with the second connecting piece;

at least two sets of snatchs the piece, snatch the piece with flexible driving piece connects, flexible driving piece drive two sets of snatch the piece and remove to be close to or remove to keep away from.

In one embodiment of the present utility model, the handling assembly further includes a lifting driving member connected to the telescopic driving member, the lifting driving member further connected to the gripping member, and the lifting driving member drives the gripping member to move in a vertical direction.

In one embodiment of the utility model, the handling mechanism further comprises a basket, wherein the inner cavity of the basket is hollow and is used for placing a workpiece, and the grabbing piece is connected with the basket when the workpiece is handled.

In one embodiment of the utility model, the grabbing piece is provided with a grabbing clamping groove, the material basket is provided with a grabbing clamping rod, and the grabbing clamping rod is embedded in the grabbing clamping groove when the grabbing piece is connected with the material basket.

Compared with the prior art, the technical scheme of the utility model has the following advantages:

the continuous cleaning equipment comprises a frame and a cleaning tank, wherein the cleaning tank comprises a milk removing tank, a first air cutting tank, a vacuum cleaning tank, a vacuum rinsing tank, a first vacuum drying tank and a second vacuum drying tank which are sequentially arranged along the length direction of the frame. When the continuous cleaning equipment is used, different cleaning processes are arranged according to the cleaning requirements of different workpieces, and if emulsion is adhered to the surface of the workpiece and needs to be cleaned, the workpiece sequentially passes through the functional grooves to clean the residual emulsion, greasy dirt, dust and other dirt on the workpiece; if the surface of the workpiece has no emulsion, the workpiece can skip over the emulsion removing groove and the first air cutting groove and directly enter the vacuum cleaning groove, the vacuum rinsing groove, the first vacuum drying groove and the second vacuum drying groove in sequence, so that the residual greasy dirt, dust and other dirt on the workpiece are cleaned. The arrangement of a plurality of different functional grooves improves the functional options of the continuous cleaning equipment, enables the continuous cleaning equipment to be compatible with the workpiece with residual or non-residual emulsion, does not need to be transferred among a plurality of cleaning machines when the workpiece with residual emulsion is cleaned, shortens the cleaning interruption time and improves the cleaning efficiency.

Drawings

In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings, in which

FIG. 1 is a schematic view showing the construction of a continuous type washing apparatus in a preferred embodiment of the present utility model;

FIG. 2 is a top view of the continuous cleaning apparatus shown in FIG. 1;

FIG. 3 is a schematic view of a carrying mechanism in the continuous cleaning apparatus shown in FIG. 1;

fig. 4 is an enlarged schematic view at a in fig. 3.

Description of the specification reference numerals: 1. a frame; 2. a cleaning tank; 21. a milk removing groove; 22. a first wind-cutting groove; 23. a vacuum cleaning tank; 24. a vacuum rinsing tank; 25. a first vacuum drying tank; 26. a second vacuum drying tank; 27. a soaking tank; 28. a second air slot; 29. a third vacuum drying tank; 3. feeding the material; 4. discharging the material; 41. a transfer section; 42. a blower; 5. a carrying mechanism; 51. a first connector; 52. a second connector; 53. a handling assembly; 531. a telescopic driving member; 532. a gripping member; 5321. grabbing the clamping groove; 533. a lifting driving member; 54. a basket; 541. and grabbing the clamping rod.

Detailed Description

The present utility model will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the utility model and practice it.

Referring to fig. 1 to 4, the present utility model discloses a continuous type cleaning apparatus comprising:

a frame 1;

washing tub 2, washing tub 2 includes a desilyation tub 21, a first air cut groove 22, a vacuum washing tub 23, a vacuum rinsing tub 24, a first vacuum drying tub 25, and a second vacuum drying tub 26, which are sequentially provided along the longitudinal direction of frame 1.

The continuous cleaning equipment is provided with different cleaning processes corresponding to the cleaning requirements of different workpieces, and if emulsion is adhered to the surface of the workpiece to be cleaned, the workpiece sequentially passes through the functional grooves to clean the residual emulsion, greasy dirt, dust and other dirt on the workpiece; if the emulsion is not present on the surface of the workpiece, the workpiece can skip the emulsion removing tank 21 and the first air cutting tank 22 and directly enter the vacuum cleaning tank 23, the vacuum rinsing tank 24, the first vacuum drying tank 25 and the second vacuum drying tank 26 in sequence, so that the residual greasy dirt, dust and other dirt on the workpiece can be cleaned. The arrangement of a plurality of different functional grooves improves the functional options of the continuous cleaning equipment, enables the continuous cleaning equipment to be compatible with the workpiece with residual or non-residual emulsion, does not need to be transferred among a plurality of cleaning machines when the workpiece with residual emulsion is cleaned, shortens the cleaning interruption time and improves the cleaning efficiency.

Specifically, an emulsion cleaning agent is placed in the desizing tank 21, and the workpiece is immersed and cleaned after entering the desizing tank 21 to remove residual emulsion on the surface; an air knife is arranged in the first air cutting groove 22, compressed air is generated by the operation of a fan, and the compressed air is blown out from a knife edge to blow off the emulsion cleaning agent remained on the workpiece; ultrasonic waves are arranged in the vacuum cleaning tank 23 and the vacuum rinsing tank 24, and oil stains and dust on the surface of the workpiece and the slot or the blind hole are cleaned by the ultrasonic energy; the first vacuum drying tank 25 and the second vacuum drying tank 26 are respectively provided with steam cleaning and vacuum drying functions, wherein the steam cleaning can be hydrocarbon cleaning agents.

In this embodiment, it is preferable that the cleaning tank 2 further includes a soaking tank 27, a second air cut tank 28, and a third vacuum drying tank 29 which are sequentially provided, the soaking tank 27 being provided at a side of the second vacuum drying tank 26 remote from the vacuum rinsing tank 24.

Specifically, if rust-preventive oil is provided in the soaking tank 27, after the workpiece is cleaned and dried, and rust-preventive oil is required, the workpiece is taken out from the second vacuum drying tank 26 and directly enters the soaking tank 27 to be subjected to rust-preventive oil soaking treatment, so that the rust-preventive performance of the workpiece is improved, then the workpiece enters the second air cutting tank 28 to blow off excessive non-attached rust-preventive oil, then the workpiece enters the third vacuum drying tank 29, and the third vacuum drying tank 29 adopts a heat radiation heating pipe to heat and dry the workpiece, so that the rust-preventive oil smearing effect is improved.

Through setting up soaking tank 27, second wind grooving 28 and third vacuum drying groove 29, satisfied the rust-resistant requirement of scribbling of work piece after the washing is accomplished, further improved continuous type cleaning equipment's function, shortened the washing and accomplished the interval time to rust-resistant oil scribbles, improved rust-resistant effect and production efficiency.

In the present embodiment, referring to fig. 1 and 2, it is preferable that the continuous cleaning apparatus further includes an upper level 3 and a lower level 4, the upper level 3 being disposed at one side of the de-emulsifying tank 21, and the lower level 4 being disposed at one side of the second vacuum drying tank 26. Specifically, the blanking level 4 comprises a conveying section 41, the conveying section 41 being connected to the frame 1, the conveying section 41 being adapted to convey the work pieces out of the continuous cleaning apparatus. The blanking level 4 further comprises a blower 42, the blower 42 being connected to the frame 1.

By arranging the feeding level 3 and the discharging level 4, the workpiece can conveniently enter and exit the continuous cleaning equipment, and the discharging level 4 is correspondingly provided with the conveying sections 41, so that the production efficiency is further improved; the blower 42 blows air to cool the cleaned workpiece, thereby improving the cleaning effect.

In the present embodiment, referring to fig. 1 and 3, it is preferable that the continuous cleaning apparatus further includes a conveyance mechanism 5, the conveyance mechanism 5 including:

a first connecting member 51, the first connecting member 51 being slidably connected to the frame 1 in the horizontal direction;

a second link 52, the second link 52 being slidably connected to the first link 51 in the vertical direction;

and a carrying unit 53, wherein the carrying unit 53 is connected to the second connector 52, and the carrying unit 53 is used for carrying the workpiece.

In the present embodiment, specifically, the carrying-out unit 53 includes:

the telescopic driving piece 531, the telescopic driving piece 531 is connected with the second connecting piece 52;

at least two sets of grabbing members 532, grabbing members 532 are connected with telescopic driving member 531, and telescopic driving member 531 drives two sets of grabbing members 532 to move closer to or further away from.

Through setting up transport mechanism 5, made things convenient for the transfer of work piece between different functional grooves, further improved production efficiency. The gripping member 532 is driven by the telescopic driving member 531 to move closer to grip the workpiece, and then moves up and down together with the second connecting member 52 and translates together with the first connecting member 51, thereby realizing the transfer of the workpiece between the different functional slots. Specifically, the sliding connection of the first connecting member 51 and the second connecting member 52 may be a motor-screw-rail matching structure or a linear motor driving structure, which is not described herein. The telescopic driving member 531 may be a bidirectional cylinder, or may be a plurality of cylinders with opposite telescopic directions, and may respectively drive and control the different gripping members 532.

In this embodiment, preferably, the handling unit 53 further includes a lifting driving member 533, the lifting driving member 533 is connected to the telescopic driving member 531, the lifting driving member 533 is further connected to the gripping member 532, and the lifting driving member 533 drives the gripping member 532 to move in the vertical direction.

Through setting up lift drive spare 533, snatch piece 532 and second connecting piece 52 motion behind the predetermined height, lift drive spare 533 alone control snatch piece 532 and continue the lift removal of vertical direction, conveniently snatch piece 532 and snatch the work piece to realize the work piece and shift fast, improve cleaning efficiency.

In this embodiment, the handling mechanism 5 preferably further includes a basket 54, and the inner cavity of the basket 54 is hollow and is used for placing a workpiece, and the gripping member 532 is connected to the basket 54 when the workpiece is handled.

Through setting up basket 54, the work piece is placed in basket 54, snatchs piece 532 and can once only snatch many work pieces, improves cleaning efficiency, and can satisfy the transportation demand of different appearance work pieces simultaneously, snatch piece 532 only need with basket 54 cooperation be connected can, improved handling mechanism 5's compatibility and adaptation ability.

In this embodiment, referring to fig. 4, preferably, the grabbing piece 532 is provided with a grabbing slot 5321, and the basket 54 is provided with a grabbing clamping rod 541, and when the grabbing piece 532 is connected to the basket 54, the grabbing clamping rod 541 is embedded in the grabbing slot 5321.

By providing the grasping slots 5321 and the grasping bars 541, the connection of the grasping members 532 to the basket 54 is facilitated; the gripping clamping rods 541 are correspondingly embedded in the gripping clamping grooves 5321, so that the stability of the matching of the gripping members 532 and the basket 54 during workpiece transferring is improved.

The implementation principle of the embodiment is as follows: the continuous cleaning equipment is provided with an upper material level 3, a milk removing groove 21, a first air cutting groove 22, a vacuum cleaning groove 23, a vacuum rinsing groove 24, a first vacuum drying groove 25, a second vacuum drying groove 26, a soaking groove 27, a second air cutting groove 28, a third vacuum drying groove 29 and a lower material level 4 in sequence along the length direction of the frame 1. After the workpiece is fed at the feeding level 3, if emulsion is adhered to the surface of the workpiece and needs to be cleaned, the workpiece sequentially passes through a de-emulsifying tank 21, a first air cutting tank 22, a vacuum cleaning tank 23, a vacuum rinsing tank 24, a first vacuum drying tank 25 and a second vacuum drying tank 26 to clean residual emulsion, greasy dirt, dust and other dirt on the workpiece; if the surface of the workpiece has no emulsion, the workpiece can skip the emulsion removing groove 21 and the first air cutting groove 22 and directly enter the vacuum cleaning groove 23, the vacuum rinsing groove 24, the first vacuum drying groove 25 and the second vacuum drying groove 26 in sequence, so that the residual greasy dirt, dust and other dirt on the workpiece can be cleaned; if the workpiece is cleaned and needs antirust treatment, the workpiece can continuously enter the soaking tank 27, the second air cutting tank 28 and the third vacuum drying tank 29 to be smeared with antirust oil, and finally the workpiece is sent out of the continuous cleaning equipment from the discharging position 4. Wherein, when the work piece is transported in different functional grooves, transport by handling mechanism 5, reinforcing continuous type cleaning equipment degree of automation has shortened the washing interval time, has improved work piece cleaning efficiency.

It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations and modifications of the present utility model will be apparent to those of ordinary skill in the art in light of the foregoing description. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present utility model.

Claims

1. A continuous cleaning apparatus, comprising:

a frame;

the cleaning tank comprises a milk removing tank, a first air cutting tank, a vacuum cleaning tank, a vacuum rinsing tank, a first vacuum drying tank and a second vacuum drying tank which are sequentially arranged along the length direction of the frame;

a handling mechanism, the handling mechanism comprising:

2. The continuous cleaning apparatus of claim 1, wherein: the cleaning tank further comprises a soaking tank, a second air cutting tank and a third vacuum drying tank which are sequentially arranged, and the soaking tank is arranged on one side, far away from the vacuum rinsing tank, of the second vacuum drying tank.

3. The continuous cleaning apparatus of claim 1, wherein: the vacuum drying device further comprises an upper material level and a lower material level, wherein the upper material level is arranged on one side of the desilyation tank, and the lower material level is arranged on one side of the second vacuum drying tank.

4. A continuous cleaning apparatus according to claim 3, characterized in that: the discharging position comprises a conveying section, the conveying section is connected with the frame, and the conveying section is used for conveying workpieces out of the continuous cleaning equipment.

5. A continuous cleaning apparatus according to claim 3, characterized in that: the discharging position comprises a blower, and the blower is connected with the frame.

6. The continuous cleaning apparatus of claim 1, wherein the take-off assembly comprises:

the telescopic driving piece is connected with the second connecting piece;

7. The continuous cleaning apparatus of claim 6, wherein: the lifting driving piece is connected with the telescopic driving piece, the lifting driving piece is also connected with the grabbing piece, and the lifting driving piece drives the grabbing piece to move in the vertical direction.

8. The continuous cleaning apparatus of claim 6, wherein: the conveying mechanism further comprises a material basket, the inner cavity of the material basket is hollow and used for accommodating workpieces, and the grabbing piece is connected with the material basket when the workpieces are conveyed.

9. The continuous cleaning apparatus of claim 8, wherein: the grabbing part is provided with a grabbing clamping groove, the material basket is provided with a grabbing clamping rod, and when the grabbing part is connected with the material basket, the grabbing clamping rod is embedded in the grabbing clamping groove.