CN220555077U - Annular sleeve belt of diamond polishing wheel - Google Patents
Annular sleeve belt of diamond polishing wheel Download PDFInfo
- Publication number
- CN220555077U CN220555077U CN202321420546.3U CN202321420546U CN220555077U CN 220555077 U CN220555077 U CN 220555077U CN 202321420546 U CN202321420546 U CN 202321420546U CN 220555077 U CN220555077 U CN 220555077U
- Authority
- CN
- China
- Prior art keywords
- layer
- polishing wheel
- diamond
- base pad
- diamond polishing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005498 polishing Methods 0.000 title claims abstract description 52
- 239000010432 diamond Substances 0.000 title claims abstract description 47
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 47
- 239000010410 layer Substances 0.000 claims abstract description 42
- 239000012790 adhesive layer Substances 0.000 claims abstract description 20
- 239000004576 sand Substances 0.000 claims abstract description 20
- 239000007853 buffer solution Substances 0.000 claims abstract description 15
- 239000004744 fabric Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000005187 foaming Methods 0.000 claims abstract description 10
- 229920000642 polymer Polymers 0.000 claims abstract description 4
- 230000003139 buffering effect Effects 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 16
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 8
- 210000000438 stratum basale Anatomy 0.000 claims description 4
- 230000002745 absorbent Effects 0.000 claims description 3
- 239000002250 absorbent Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 238000007517 polishing process Methods 0.000 abstract description 5
- 239000005038 ethylene vinyl acetate Substances 0.000 description 7
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 7
- 239000003292 glue Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 229910001751 gemstone Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008266 hair spray Substances 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The utility model relates to the technical field of polishing, grinding and processing, and discloses an annular sleeve belt of a diamond polishing wheel, which comprises an abrasive belt layer, a flexible buffer base pad and a basal layer, wherein the flexible buffer base pad is adhered to the basal layer through a first adhesive layer, the abrasive belt layer is adhered to the flexible buffer base pad through a second adhesive layer, the abrasive belt layer comprises diamond sand grains and cloth bases, and the flexible buffer base pad is made of a high polymer foaming material. According to the utility model, the annular sleeve belt of the diamond polishing wheel can be arranged on the outer side of the polishing wheel, so that the diamond polishing wheel is replaced to polish and polish a workpiece, the polishing cost is effectively reduced, the safety in the polishing process is improved, and a better polishing effect is achieved.
Description
Technical Field
The utility model relates to the technical field of polishing, grinding and processing, in particular to an annular sleeve belt of a diamond polishing wheel.
Background
Due to the characteristics and advantages of the diamond abrasive, the diamond grinding wheel becomes an ideal preferred tool for grinding hard and brittle materials such as glass, ceramics, precious stone, stone and the like and hard alloy. With the progress of the times, the development of science and the social requirement, the development of novel materials and the continuous development of grinding processing to high quality, high precision, high efficiency and automation, the diamond grinding wheel becomes a main part of polishing machining.
However, diamond grinding wheels can have a number of problems during use, such as improper handling and easy breakage, resulting in damage to the grinding wheel and even injury to the person. Some operators do not divide the types of grinding machines and grinding wheels, and the side surfaces of the grinding wheels are used for grinding at will, so that the final polishing effect cannot be controlled; the grinding wheel has high manufacturing cost and difficult replacement; the grinding liquid is sprayed continuously in the grinding wheel polishing process, so that the utilization efficiency of the grinding liquid is low, and the grinding cost is increased.
Disclosure of Invention
In order to solve the problems of high polishing cost and high operation risk of the diamond grinding wheel, the utility model provides the diamond polishing wheel sleeve belt.
The diamond polishing wheel sleeve belt adopts the following technical scheme:
the utility model provides a diamond polishing wheel annular cover area, includes sand belt layer, flexible buffering base pad and stratum basale, and flexible buffering base pad and stratum basale bond through first adhesive layer, laminate through the second adhesive layer between sand belt layer and the flexible buffering base pad. The flexible buffering base pad is made of polymer foaming materials, and the abrasive belt layer comprises diamond sand grains and cloth bases.
Further, diamond grits are planted on the cloth substrate by adopting an electrostatic sand planting method.
Further, the flexible buffer base pad is made by foaming EVA blending super absorbent fibers.
Further, the first adhesive layer is fireproof adhesive, and specifically is polyurethane adhesive or inorganic fireproof adhesive containing an alkene inhibitor.
Further, the second adhesive layer is a double sided tape or an adhesive.
Further, the substrate layer is a fleece material.
Further, the flannelette annular body which is integrally processed and formed is free of interfaces, the flexible buffering base pad is of an annular structure, the flexible buffering base pad and the basal layer are bonded through a first adhesive layer, the cloth base of the sand belt layer and the flexible buffering base pad are bonded through a second adhesive layer, and the cloth base layer is integrally woven and formed on the outer side of the flexible buffering base pad.
The utility model has the following beneficial effects:
in the processing process of certain products, such as 3C products and hardware products, a diamond grinding wheel is not used, and the annular sleeve belt of the diamond grinding wheel is directly sleeved on the outer side of the metal grinding wheel, so that a diamond-like grinding wheel structure with a diamond grinding surface is formed, even if the operation is improper, the abrasive belt is only damaged, an operator only needs to replace the new sleeve belt again to continue operation, the cost loss problem caused by the breakage of the diamond grinding wheel in the polishing process is reduced, and meanwhile, the problem of production safety caused by the jumping of grinding wheel fragments does not occur in the process; secondly, the polishing device has better polishing effect, and compared with a common diamond grinding wheel, the flexible buffer base pad is convenient to polish the uneven positions, so that the polishing efficiency and effect are improved; and thirdly, as the flexible buffer base pad and the basal layer have certain liquid absorption capacity, the retention of polishing liquid is improved, and the processing and polishing effects of the polishing piece are further improved.
Drawings
FIG. 1 is a perspective view of an annular belt of a diamond polishing wheel according to the present utility model;
FIG. 2 is a schematic drawing showing a die-cut front view of an annular sleeve belt of a diamond polishing wheel according to the present utility model;
FIG. 3 is a schematic view of a part of an annular belt of a diamond polishing wheel according to the present utility model;
fig. 4 is a top view of an annular set of diamond polishing wheels according to the present utility model.
Legend description:
1. a sand belt layer; 2. a flexible cushion pad; 3. a second adhesive layer; 4. a first adhesive layer; 11. diamond grit; 12. a cloth base; 21. EVA cushion pad; 22. a base layer.
Detailed Description
Referring to fig. 1, an annular sleeve belt of a diamond polishing wheel comprises an abrasive belt layer 1, a flexible buffer base pad 21 and a substrate layer 22, wherein the flexible buffer base pad 21 is made of ethylene-vinyl acetate copolymer (EVA) foaming material, the flexible buffer base pad 21 and the substrate layer 22 are bonded through a first adhesive layer 4, and the first adhesive layer 4 can be fireproof glue, particularly foaming fireproof glue, particularly polyurethane hairspray containing an alkene inhibitor. The abrasive belt layer 1 is attached to the flexible buffer base pad 21 through a second adhesive layer 3, and the second adhesive layer 3 may be 3M double-sided adhesive, or other adhesives. The substrate layer 22 is a fleece material. Because the polishing process can generate heat due to friction, the sand belt layer, the flexible buffering base cushion layer and the basal layer are easy to separate, and therefore, the foaming fireproof glue is adopted, and the foaming fireproof glue has a certain heat insulation effect, so that the connection between the basal layer and the flexible buffering base cushion layer is more stable.
The sand belt layer 1 comprises diamond sand grains 11 and a cloth base 12, wherein the diamond sand grains are planted on the cloth base by adopting an electrostatic sand planting method.
The flexible buffer base pad 21 is made of EVA blended super absorbent fibers, so that the flexible buffer base pad has good polishing solution retention capacity, the polishing effect on a workpiece in the processing process is improved, compared with a diamond grinding wheel, the use of the polishing solution is greatly reduced, and the polishing cost is generally reduced.
The product is processed by the following method:
the method comprises the following steps: firstly, forming a flannelette substrate layer through an integral braiding process, then, after sizing on the substrate layer, adding an EVA buffer cushion layer on the outer layer through processes such as 3D printing and the like; and (3) re-sizing and adhering an annular cloth base layer on the outer side of the EVA cushion layer, and implanting diamond sand grains on the cloth base layer by an electrostatic sand implantation method.
The annular sleeve belt of the diamond polishing wheel manufactured by the method prevents the annular sleeve belt from having interfaces, reduces the possibility of tearing the interfaces due to stress in the polishing process, and prolongs the service life of the abrasive belt.
The second method is as follows: the abrasive belt layer 1, the flexible buffer base pad 21 and the base layer 22 are all sheet materials, after the three materials are adhered together, the polishing wheel annular sleeve belt is used for punching the sheet materials into a rectangle according to the size of the polishing wheel, and then the short sides of the polishing wheel annular sleeve belt are used for forming the annular polishing wheel abrasive belt through a sewing and pasting mode.
The annular sleeve belt of the diamond polishing wheel manufactured by the second method has low processing cost and strong flexibility, can be quickly matched with polishing wheels with various sizes, and has a service life which is shorter than that of a finished product manufactured by the first method.
The using method comprises the following steps: and selecting a diamond polishing wheel annular sleeve belt with a corresponding size to be sleeved and adhered to the outer side of the polishing wheel according to the size of the polishing wheel. After the diamond polishing wheel is used, the annular sleeve belt of the diamond polishing wheel is cut, and then the diamond polishing wheel is taken down or replaced.
The foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (7)
1. The utility model provides a diamond polishing wheel annular cover area, includes sand tape layer, flexible buffering base pad and stratum basale, and flexible buffering base pad and stratum basale bond through first adhesive layer, laminate through the second adhesive layer between sand tape layer and the flexible buffering base pad, its characterized in that: the abrasive belt layer comprises diamond sand grains and a cloth base, and the flexible buffer base cushion is made of high polymer foaming materials.
2. An endless belt for a diamond polishing wheel as set forth in claim 1, wherein: the diamond sand grains are planted on the cloth base by adopting an electrostatic sand planting method.
3. An endless belt for a diamond polishing wheel as set forth in claim 2, wherein: the polymer foaming material is prepared by foaming EVA blending super absorbent fibers.
4. An endless belt for a diamond polishing wheel as set forth in claim 3, wherein: the first adhesive layer is inorganic fireproof adhesive.
5. An endless belt for a diamond polishing wheel as set forth in claim 4, wherein: the second adhesive layer is double-sided tape or adhesive.
6. An endless belt for a diamond polishing wheel as set forth in claim 5, wherein: the substrate layer is made of flannelette material.
7. An endless belt for a diamond polishing wheel as set forth in claim 1, wherein: the base layer is a flannelette annular body which is integrally processed and formed, an interface does not exist in the annular body, the flexible buffering base pad is of an annular structure, the flexible buffering base pad is bonded with the base layer through a first adhesive layer, the cloth base of the sand belt layer is bonded with the flexible buffering base pad through a second adhesive layer, and the cloth base is integrally woven and formed outside the flexible buffering base pad.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321420546.3U CN220555077U (en) | 2023-06-05 | 2023-06-05 | Annular sleeve belt of diamond polishing wheel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321420546.3U CN220555077U (en) | 2023-06-05 | 2023-06-05 | Annular sleeve belt of diamond polishing wheel |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220555077U true CN220555077U (en) | 2024-03-05 |
Family
ID=90052552
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321420546.3U Active CN220555077U (en) | 2023-06-05 | 2023-06-05 | Annular sleeve belt of diamond polishing wheel |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220555077U (en) |
-
2023
- 2023-06-05 CN CN202321420546.3U patent/CN220555077U/en active Active
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