CN220518709U - Automatic tray unloader for sterilization tray - Google Patents
Automatic tray unloader for sterilization tray Download PDFInfo
- Publication number
- CN220518709U CN220518709U CN202321352480.9U CN202321352480U CN220518709U CN 220518709 U CN220518709 U CN 220518709U CN 202321352480 U CN202321352480 U CN 202321352480U CN 220518709 U CN220518709 U CN 220518709U
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- Prior art keywords
- support frame
- food
- tray
- support
- assembly
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 20
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 230000007306 turnover Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000011161 development Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
The utility model discloses an automatic tray unloader for sterilization trays, wherein a programmable controller is respectively and synchronously operated with a food tray dismounting mechanism, a product buffer mechanism and a food tray stacking and stacking mechanism which are electrically connected; the first lifting component is connected with the first support bracket to drive the first support bracket to move up and down, and the first overturning component is hinged with one side of the first support bracket and can overturn 180 degrees around the first support bracket to move the food tray in the food tray dismounting mechanism into the product buffer mechanism; the buffer component is fixed in the second support frame and used for supporting the food trays, one end of the second overturning component is hinged with one side of the second support frame and can overturn 180 degrees around the second overturning component to move the food trays into the food tray stacking and stacking mechanism; the second lifting assembly is arranged in the third supporting frame and drives the second supporting bracket to lift and hold the food tray. According to the utility model, the two overturning frames are controlled to synchronously rotate by the programmable controller, so that materials in the food trays can be dumped, the food trays are stacked and tidied, the whole process is automatically carried out, and the working efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of disc unloading machines, in particular to an automatic disc unloading machine for a sterilization disc.
Background
With the development depth and breadth of industrial automation equipment and the improvement of the intelligent level of robots, the automation equipment has been widely used in a plurality of fields. At present, the automatic or intelligent equipment is widely applied to the fields of automobile and part manufacturing, food processing industry, machining industry, electronic and electric appliance industry, wood and furniture manufacturing industry and the like. However, in the food industry, industrial automation is still in an early stage. Moreover, with the rapid development of the food industry, existing automated equipment has not been able to synchronize with the diverse production needs of food. Therefore, most of the food processing is more or less finished manually, so as to make up for the technical shortage caused by rapid diversified production of the food. Automation of production has become a necessity of development due to the influence of manual production on cost, efficiency, quality of products, and the like.
In the food production process, after the product is filled and sealed, sterilization treatment is performed to carry out final boxing, transferring and selling. At present, the process is completed under the participation of manual cooperation, so that the requirement of processing and production of the existing product is combined, and corresponding specialized automatic equipment is provided.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an automatic tray unloader for sterilizing trays, which can realize automatic food transfer and automatic stacking of food trays.
In order to solve the technical problems, the technical scheme provided by the utility model is as follows: an automatic tray unloader for sterilization trays comprises a programmable controller, a food tray dismounting mechanism, a product buffering mechanism and a food tray stacking and stacking mechanism;
the programmable controller is respectively and synchronously operated with the food tray dismounting mechanism, the product buffer mechanism and the food tray stacking and stacking mechanism;
the food tray dismounting mechanism comprises a first support frame, a first support bracket, a first lifting assembly and a first overturning assembly, wherein the first lifting assembly is arranged on the first support frame and connected with the first support bracket to drive the first support bracket to move up and down, and the first overturning assembly is hinged with one side of the first support frame and can overturn by 180 degrees around the first support frame to move the food tray in the food tray dismounting mechanism into the product buffer mechanism;
the product buffer mechanism comprises a second support frame, a buffer assembly and a second overturning assembly, wherein the buffer assembly is fixed in the second support frame and used for supporting the food tray, and one end of the second overturning assembly is hinged with one side of the second support frame and can overturn 180 degrees around the second overturning assembly to move the food tray into the food tray stacking and stacking mechanism;
the food tray stacking and stacking mechanism comprises a third supporting frame, a second supporting bracket and a second lifting assembly; the second lifting assembly is arranged in the third supporting frame and drives the second supporting bracket to lift and hold the food tray.
Further, the first lifting assembly comprises a servo electric cylinder, a chain wheel and a chain, wherein the top of the servo electric cylinder is provided with a cross rod, the chain wheel is arranged at two ends of the cross rod, one end of the chain is connected with the side wall of the first support frame, and the other end of the chain is connected with the first support bracket; the second lifting assembly is identical to the first lifting assembly in structure.
Further, the first overturning assembly comprises a servo gear motor, a supporting seat, a rotating shaft, an overturning frame, a first air cylinder and a clamping block;
the support seat is fixed on a cross beam connected with the first support frame and the second support frame, the rotating shaft penetrates through the support seat to be connected with a servo speed reducing motor on the side wall of the first support frame, the roll-over stand is connected with the rotating shaft, and the first air cylinders are arranged on two sides of the roll-over stand and are connected with the clamping blocks; the second overturning assembly is identical to the first overturning assembly in structure.
Further, a drag chain connected with the first support frame is arranged on the first support bracket.
Further, the buffer assembly comprises a water tank and a conveying belt, wherein the conveying belt is arranged in the water tank and drives from the bottom of the water tank to the top, and a guide groove is formed in the outlet of the water tank.
Further, the first support frame and the second support frame are respectively provided with a buffer cushion.
Furthermore, the bottom of the tray unloader is provided with universal wheels and supporting legs.
Compared with the prior art, the utility model has the advantages that: according to the utility model, the two overturning frames are controlled to synchronously rotate by the programmable controller, so that food can be transported, meanwhile, food trays are stacked and tidied, the whole process is automatically carried out, the manual investment is reduced, the working efficiency is improved, and the production cost is reduced.
Drawings
Fig. 1 is a schematic diagram of an automatic tray unloader for sterilization tray according to the present utility model.
Fig. 2 is a schematic diagram of an automatic tray unloader for sterilization tray according to the present utility model.
Fig. 3 is a schematic structural view of the roll-over stand.
As shown in the figure: 1. the device comprises a programmable controller 2, a first supporting frame 3, a first supporting bracket, a second supporting frame 4, a second supporting frame 5, a third supporting frame 6, a second supporting frame 7, a servo electric cylinder 8, a chain wheel 9, a chain 10, a cross rod 11, a servo speed reducing motor 12, a supporting seat 13, a rotating shaft 14, a roll-over stand 15, a first cylinder 16, a clamping block 17, a drag chain 18, a pool 19, a conveyor belt 20, a guide groove 21, a universal wheel 22, supporting legs 23, a second cylinder 24 and a food tray fixer.
Detailed Description
In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "vertical", "circumferential", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the utility model, a "first feature" or "second feature" may include one or more of such features. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The automatic tray unloader for sterilization trays of the present utility model is described in further detail below with reference to the accompanying drawings.
The present utility model will be described in detail with reference to fig. 1-3.
An automatic tray unloader for sterilization trays comprises a programmable controller 1, a food tray dismounting mechanism, a product buffer mechanism and a food tray stacking and stacking mechanism; the programmable controller 1 is respectively and synchronously operated with the food tray dismounting mechanism, the product buffer mechanism and the food tray stacking and stacking mechanism; the food tray dismounting mechanism comprises a first support frame 2, a first support bracket 3, a first lifting assembly and a first overturning assembly, wherein the first lifting assembly is arranged on the first support frame 2 and connected with the first support bracket 3 to drive the first support bracket to move up and down, and the first overturning assembly is hinged with one side of the first support frame 2 and can overturn 180 degrees around the first overturning assembly to move the food tray in the food tray dismounting mechanism into the product buffer mechanism; the product buffer mechanism comprises a second support frame 4, a buffer assembly and a second overturning assembly, wherein the buffer assembly is fixed in the second support frame 4 and is used for supporting food trays, and one end of the second overturning assembly is hinged with one side of the second support frame 4 and can overturn 180 degrees around the second overturning assembly to move the food trays into the food tray stacking and stacking mechanism; the food tray stacking mechanism comprises a third supporting frame 5, a second supporting bracket 6 and a second lifting assembly; the second lifting component is arranged in the third supporting frame 5 and drives the second supporting bracket 6 to lift and hold food trays.
The first lifting assembly comprises a servo electric cylinder 7, a chain wheel 8 and a chain 9, wherein a cross rod 10 is arranged at the top of the servo electric cylinder 7, the chain wheel 8 is arranged at two ends of the cross rod 10, one end of the chain 9 is connected with the side wall of the first support frame 2, and the other end of the chain 9 is connected with the first support bracket 3; the second lifting assembly has the same structure as the first lifting assembly.
The first overturning assembly comprises a servo reducing motor 11, a supporting seat 12, a rotating shaft 13, an overturning frame 14, a first air cylinder 15 and a clamping block 16; the support seat 12 is fixed on a beam connected with the first support frame 2 and the second support frame 4, the rotating shaft 13 penetrates through the support seat 12 to be connected with the servo speed reducing motor 11 on the side wall of the first support frame 2, the turnover frame 14 is connected with the rotating shaft 13, and the first air cylinders 15 are arranged on two sides of the turnover frame 14 and are connected with the clamping blocks 16; the second overturning component has the same structure as the first overturning component.
The first support bracket 3 is provided with a drag chain 17 connected with the first support bracket 2.
The buffer assembly comprises a water tank 18 and a conveyor belt 19, wherein the conveyor belt 19 is arranged in the water tank 18 and drives from the bottom of the water tank 18 to the top, and a guide groove 20 is arranged at the outlet of the water tank 18; the first support frame 2 and the second support frame 4 are respectively provided with a buffer cushion; the bottom of the tray unloader is provided with universal wheels 21 and supporting legs 22.
The first support bracket 3 and the second support bracket 6 are respectively provided with a second air cylinder 23, and the second air cylinders 23 support and fix the first support bracket 3 and the second support bracket 6; the first support frame 2, the second support frame 4 and the third support frame 5 are respectively provided with a food tray fixer 24.
The utility model discloses an automatic tray unloader for sterilizing trays, which comprises the following specific implementation processes:
the food tray dismounting mechanism, the product buffering mechanism and the food tray stacking mechanism are synchronously controlled by the programmable controller 1, and the servo reducing motor 11 on the first support frame 2 drives the rotating shaft 13 to rotate, so that the turnover frame 14 is driven to realize 180-degree turnover, and the food tray is turned over to enable the food to fall into the water tank 18; when the turnover frame 14 starts to turn over, the programmable controller 1 controls the first air cylinder 15 to start pushing the clamping blocks 16 to clamp the food tray, so that the turnover frame 14 can drive the food tray to turn over; when the roll-over stand 14 on the first support frame 2 is turned over to the second support frame 4, the roll-over stand 14 on the second support frame 4 is turned over to the third support frame 5 at the same time, and the two are performed synchronously.
After the turnover frame 14 on the first support frame 2 is turned once, the servo electric cylinder 7 on the first support frame 2 drives the cross rod 10 to move upwards, so that the chain wheel 8 rotates, the chain 9 is matched with the chain to drive the first support bracket 3 to move upwards, and the topmost food tray is always at the same height.
Before the turnover frame 14 on the second support frame 4 turns over to the third support frame 5, the servo electric cylinder 7 on the third support frame 5 drives the cross rod 10 to move upwards, so that the chain wheel 8 rotates, the chain 9 is matched with the servo electric cylinder to drive the second support bracket 6 to move upwards, and the second support bracket is positioned at the top and can receive the turned food tray; the servo-actuated cylinder 7 is moved down to a sufficient height before the second food tray is turned over again.
After the food in the food tray falls into the water basin 18, the conveyor belt 19 is operated all the time, driving the poured material up to the outlet, and then falls into the collecting device placed below along the guide groove 20.
The top of second support frame 4, third support frame 5 all sets up the blotter for roll-over stand 14 can be with the contact of support frame gently, promotes life.
The bottom of whole disc unloader sets up a plurality of universal wheels 21, makes its convenient removal, and every universal wheel 21 one side all sets up supporting leg 22 simultaneously for can carry out stable support to the disc unloader when using.
The utility model and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the utility model as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present utility model.
Claims (9)
1. An automatic tray unloader of dish that disinfects, its characterized in that: comprises a programmable controller (1), a food tray dismounting mechanism, a product buffer mechanism and a food tray stacking mechanism;
the programmable controller (1) is respectively and electrically connected with the food tray dismounting mechanism, the product buffer mechanism and the food tray stacking and stacking mechanism to control the three to run synchronously;
the food tray dismounting mechanism comprises a first support frame (2), a first support bracket (3), a first lifting assembly and a first overturning assembly, wherein the first lifting assembly is arranged on the first support frame (2) and is connected with the first support bracket (3) to drive the first support bracket to move up and down, and the first overturning assembly is hinged with one side of the first support frame (2) and can overturn by 180 degrees around the first support bracket to move food trays in the food tray dismounting mechanism into the product buffer mechanism;
the product buffer mechanism comprises a second support frame (4), a buffer assembly and a second overturning assembly, wherein the buffer assembly is fixed inside the second support frame (4) and used for supporting food trays, and one end of the second overturning assembly is hinged with one side of the second support frame (4) and can overturn 180 degrees around the second overturning assembly to move the food trays into the food tray stacking and stacking mechanism;
the food tray stacking and stacking mechanism comprises a third supporting frame (5), a second supporting bracket (6) and a second lifting assembly; the second lifting component is arranged in the third supporting frame (5) and drives the second supporting bracket (6) to lift and hold food trays.
2. An automatic tray unloader for sterilization trays according to claim 1, wherein: the first lifting assembly comprises a servo electric cylinder (7), a chain wheel (8) and a chain (9), wherein a cross rod (10) is arranged at the top of the servo electric cylinder (7), the chain wheel (8) is arranged at two ends of the cross rod (10), one end of the chain (9) is connected with the side wall of the first support frame (2), and the other end of the chain is connected with the first support bracket (3); the second lifting assembly is identical to the first lifting assembly in structure.
3. An automatic tray unloader for sterilization trays according to claim 2, wherein: the first overturning assembly comprises a servo gear motor (11), a supporting seat (12), a rotating shaft (13), an overturning frame (14), a first air cylinder (15) and a clamping block (16);
the support seat (12) is fixed on a cross beam connected with the first support frame (2) and the second support frame (4), the rotating shaft (13) penetrates through the support seat (12) to be connected with a servo speed reduction motor (11) on the side wall of the first support frame (2), the turnover frame (14) is connected with the rotating shaft (13), and the first air cylinders (15) are arranged on two sides of the turnover frame (14) and are connected with the clamping blocks (16); the second overturning assembly is identical to the first overturning assembly in structure.
4. A sterilization tray automatic tray unloader according to claim 3, wherein: the first support bracket (3) is provided with a drag chain (17) connected with the first support frame (2).
5. An automatic tray unloader for sterilization trays according to claim 4, wherein: the buffer assembly comprises a water tank (18) and a conveying belt (19), wherein the conveying belt (19) is arranged in the water tank (18) and drives from the bottom of the water tank (18) to the top, and a guide groove (20) is formed in the outlet of the water tank (18).
6. An automatic tray unloader for sterilization trays according to claim 5, wherein: and buffer cushions are arranged on the first support frame (2) and the second support frame (4).
7. An automatic tray unloader for sterilization trays according to claim 1, wherein: the bottom of the tray unloader is provided with universal wheels (21) and supporting legs (22).
8. An automatic tray unloader for sterilization trays according to claim 1, wherein: the first support bracket (3) and the second support bracket (6) are respectively provided with a second air cylinder (23), and the second air cylinders (23) support and fix the first support bracket (3) and the second support bracket (6).
9. An automatic tray unloader for sterilization trays according to claim 1, wherein: the first support frame (2), the second support frame (4) and the third support frame (5) are respectively provided with a food tray fixer (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321352480.9U CN220518709U (en) | 2023-05-31 | 2023-05-31 | Automatic tray unloader for sterilization tray |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321352480.9U CN220518709U (en) | 2023-05-31 | 2023-05-31 | Automatic tray unloader for sterilization tray |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220518709U true CN220518709U (en) | 2024-02-23 |
Family
ID=89939489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321352480.9U Active CN220518709U (en) | 2023-05-31 | 2023-05-31 | Automatic tray unloader for sterilization tray |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220518709U (en) |
-
2023
- 2023-05-31 CN CN202321352480.9U patent/CN220518709U/en active Active
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