CN215032097U - Feeding, cleaning and overturning system for castings - Google Patents
Feeding, cleaning and overturning system for castings Download PDFInfo
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- CN215032097U CN215032097U CN202121321263.4U CN202121321263U CN215032097U CN 215032097 U CN215032097 U CN 215032097U CN 202121321263 U CN202121321263 U CN 202121321263U CN 215032097 U CN215032097 U CN 215032097U
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- turnover
- material pushing
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Abstract
The utility model relates to a feeding, cleaning and overturning system for castings, which comprises a truss mechanism, a feeding mechanism, a cleaning mechanism and an overturning mechanism; the truss mechanism comprises a support frame and a guide rail; the feeding mechanism comprises a mechanical arm, a mechanical arm driving piece and a casting clamping assembly, the mechanical arm driving piece can drive the mechanical arm to move transversely, longitudinally and vertically, and the casting clamping assembly is fixed at the bottom end of the mechanical arm; the cleaning mechanism comprises a cleaning box body and a casting lifting assembly arranged in the cleaning box body; the turnover mechanism comprises a turnover worktable, and a turnover driving assembly, a positioning table assembly and a supporting assembly which are arranged on the turnover worktable. This a pay-off is washd upset system for foundry goods can snatch the foundry goods of the station of the upper reaches automatically and accomplish operations such as washing, turn-over to supply the processing of later stage station, greatly reduced workman's intensity of labour, improved machining efficiency, avoid the security problem that manual operation brought.
Description
The technical field is as follows:
the utility model relates to a foundry goods processing technology field especially relates to a pay-off washs upset system for foundry goods.
Background art:
after casting, some large castings need to be subjected to machining, milling, cleaning and the like on the surfaces or the inner walls of the large castings. In the past, castings are placed on a tray and manually placed into corresponding stations by operators for processing, and after a batch of products are processed, the castings are transferred to other stations, so that a large amount of labor intensity of the operators is needed, the processing efficiency is poor, and danger is easily caused due to the fact that the workpieces are heavy.
The utility model has the following contents:
the utility model discloses to the defect among the prior art, provide a pay-off washing upset system that is used for foundry goods that degree of automation is high, machining efficiency is high, can greatly reduced workman intensity of labour.
The utility model discloses a realize through following technical scheme: a feeding, cleaning and overturning system for castings comprises a truss mechanism, a feeding mechanism connected in a sliding mode along the truss mechanism, and a cleaning mechanism and an overturning mechanism which are correspondingly arranged on one side of the truss mechanism;
the truss mechanism comprises a support frame and a guide rail fixed at the top end of the support frame;
the feeding mechanism comprises a mechanical arm, a mechanical arm driving piece and a casting clamping assembly, the mechanical arm is arranged on the guide rail, the mechanical arm driving piece can drive the mechanical arm to move transversely or longitudinally or vertically, and the casting clamping assembly is fixed at the bottom end of the mechanical arm;
the cleaning mechanism is correspondingly arranged below the feeding mechanism and comprises a cleaning box body and a casting lifting assembly arranged in the cleaning box body;
the turnover mechanism is correspondingly arranged below the feeding mechanism and comprises a turnover worktable, and a turnover driving assembly, a positioning table assembly and a supporting assembly which are arranged on the turnover worktable.
In order to facilitate the accuracy snatch the foundry goods to shift the foundry goods to corresponding station, guarantee material loading efficiency simultaneously, foundry goods centre gripping subassembly includes rotating electrical machines, upset motor, upset arm, centre gripping cylinder and clamping jaw, the rotating electrical machines is fixed in the arm bottom, the upset motor sets up in the rotating electrical machines bottom, and the rotating electrical machines can drive upset motor axial rotation, the upset motor is connected with the upset arm, and the upset motor can drive the upset arm upset, the centre gripping cylinder is a pair of, and the symmetry is fixed in upset arm both sides, is provided with a set of clamping jaw on the centre gripping cylinder respectively, and the centre gripping cylinder can drive the clamping jaw and press from both sides tightly or loosen the foundry goods.
In order to ensure the positioning precision of the casting in the height direction, a material pushing mechanism is arranged on the clamping cylinder and comprises a material pushing plate and a plurality of material pushing cylinders, the material pushing cylinders are uniformly fixed around the clamping cylinder, the material pushing plate is correspondingly arranged on the inner side of the clamping jaw, and the material pushing cylinders can drive the material pushing plate to lift, so that the material pushing plate abuts against the end face of the casting.
For the convenience of location washing to be convenient for feed mechanism snatchs the foundry goods after the washing, the foundry goods lifts the subassembly including lifting the bracket, lifting the layer board and lifting the support cylinder, lift the bracket, lift the support cylinder and have two sets ofly respectively, two lift bracket one end and lift the support cylinder fixed mutually, and the other end extends to in the washing box, it sets up in the washing box and lifts the bracket fixed mutually with two respectively to lift the layer board, lifts the support cylinder and can lift the layer board through lifting the bracket drive, lifts the layer board upper surface fixed and have arc location strip and a plurality of reference column.
Because the foundry goods both sides all need process, in order to facilitate the 180 degrees upsets of realization foundry goods, upset drive assembly includes upset motor, upset linking arm, clamping jaw cylinder and a plurality of clamping jaw, the upset motor is connected with the upset linking arm, the clamping jaw cylinder is fixed on the upset linking arm, and the clamping jaw cylinder is connected with the clamping jaw, and the upset motor can drive the upset linking arm upset, and the clamping jaw cylinder can drive the clamping jaw and press from both sides tightly or loosen the foundry goods.
In order to guarantee the positioning precision of the casting in the height direction, a material pushing mechanism is arranged on the clamping jaw cylinder and comprises a material pushing plate and a plurality of material pushing cylinders, the material pushing cylinders are uniformly fixed around the clamping jaw cylinder, the material pushing plate is correspondingly arranged on the inner side of the clamping jaw, and the material pushing cylinders can drive the material pushing plate to lift, so that the material pushing plate abuts against the end face of the casting.
In order to support the casting before overturning and facilitate grabbing of the overturning driving assembly, the positioning table assembly comprises a positioning table plate and a lifting cylinder capable of driving the positioning table plate to lift.
In order to avoid the movement of the casting in the lifting process, a plurality of positioning sheets are uniformly fixed on the upper surface of the positioning bedplate.
In order to support the overturned casting and facilitate grabbing of the feeding mechanism, the supporting assembly comprises a supporting seat, a supporting bedplate and a plurality of nylon seats, the supporting bedplate is fixed at the top end of the supporting seat, and the nylon seats are uniformly fixed at the top end of the supporting bedplate.
The utility model has the advantages that: this a pay-off is washd upset system for foundry goods can snatch the foundry goods of the station of the upper reaches automatically and accomplish operations such as washing, turn-over to supply the processing of later stage station, greatly reduced workman's intensity of labour, improved machining efficiency, avoid the security problem that manual operation brought.
Description of the drawings:
fig. 1 is a schematic perspective view of a feeding, cleaning and turning system for castings according to the present invention;
fig. 2 is a schematic perspective view of the feeding mechanism of the present invention;
fig. 3 is a schematic perspective view of the casting clamping assembly of the present invention.
Fig. 4 is a schematic perspective view of the cleaning mechanism of the present invention;
fig. 5 is a schematic perspective view of the turnover mechanism of the present invention.
The specific implementation mode is as follows:
the following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be clearly and clearly defined. In the present invention, directional terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc. refer to directions of the attached drawings only. Accordingly, the directional terms used are used for describing and understanding the present invention, and are not used for limiting the present invention.
As shown in fig. 1, the feeding, cleaning and turning system for castings comprises a truss mechanism, a feeding mechanism 4 connected in a sliding manner along the truss mechanism, and a cleaning mechanism 5 and a turning mechanism 6 correspondingly arranged on one side of the truss mechanism, wherein the cleaning mechanism 5 and the turning mechanism 6 respectively correspond to the feeding mechanism 4. Wherein, truss mechanism includes vertical support frame 1 on a plurality of perpendicular to ground and fixes the horizontal stand 2 on vertical support frame 1 top, and horizontal stand 2 can be the linear type, also can design for the arc rotation to practice thrift the place, be fixed with guide rail 3 on the horizontal stand 2, feed mechanism 4 slides along guide rail 3.
The feeding mechanism shown in fig. 2 comprises a mechanical arm 41, a mechanical arm driving part and a casting clamping assembly 46, wherein the mechanical arm 41 is mounted on a guide rail through a moving seat 42, the mechanical arm driving part comprises a horizontal driving part and a vertical lifting driving part, wherein a motor 43 of the horizontal driving part can drive the moving seat 42 to horizontally move along the guide rail through a rack and gear set, and a motor 44 of the vertical lifting driving part can drive the mechanical arm 41 to move up and down along a guide rail plate 45 on the moving seat 42 through the rack and gear set.
The casting clamping assembly shown in fig. 3 comprises a rotating motor 461, a turning motor 462, a turning arm 463, a clamping cylinder 464 and a plurality of clamping jaws 465, wherein the rotating motor 461 is fixed at the bottom end of the mechanical arm through a mounting plate, the turning motor 462 is arranged at the bottom end of the rotating motor 461, the rotating motor 461 can drive the turning motor 462 to axially rotate, the turning motor 462 is connected with the turning arm 463, the turning motor 462 can drive the turning arm 463 to turn, an output shaft of the turning motor 462 is perpendicular to an output shaft of the rotating motor 461, the clamping cylinders 464 are a pair and symmetrically fixed at the upper side and the lower side of the turning arm 463, the clamping cylinders 464 are respectively provided with a group of clamping jaws 465, and the clamping cylinders 464 can drive the clamping jaws 465 to clamp or loosen a casting. It should be noted that the clamping jaws 465 are internally supported, i.e., three clamping jaws 465 have clamping blocks that engage the inner wall of the casting. In addition, a material pushing mechanism is arranged on the clamping cylinder 464 and comprises a material pushing plate 467 and a plurality of material pushing cylinders 466, the material pushing cylinders 466 are uniformly fixed around the clamping cylinder 464, and the material pushing cylinders 466 can drive the material pushing plate 467 to lift.
The cleaning mechanism shown in fig. 4 includes a cleaning tank 51 and a casting lifting assembly provided in the cleaning tank 51. The foundry goods is lifted and is held in palm the subassembly including lifting bracket 52, lifting support plate 54 and lifting support cylinder 53, lifting bracket 52, lifting support cylinder 53 have two sets ofly respectively, and the symmetry sets up and is wasing box 51 both sides, and two lifting bracket 52 tops are fixed mutually with lifting support cylinder 53, and its bottom extends to in wasing box 51, lifting support plate 54 sets up in wasing box 51 and respectively with two lifting bracket 52 bottom fixed mutually, lifting support cylinder 53 can lift support plate 54 through lifting support plate 52 drive, in addition, lifting support plate 54 fixed surface has arc location strip 55 and a plurality of reference column 56 for the location foundry goods.
The turnover mechanism shown in fig. 5 comprises a turnover worktable 61, and a turnover driving assembly, a positioning table assembly and a supporting assembly which are arranged at the top end of the turnover worktable 61.
The upset drive assembly includes upset motor 62, upset linking arm 63, clamping jaw cylinder 64 and three clamping jaw 65, upset motor 62 is connected with upset linking arm 63, clamping jaw cylinder 64 is fixed on upset linking arm 63, and clamping jaw cylinder 64 is connected with clamping jaw 65, and upset motor 62 can drive upset linking arm 63 and realize 180 degrees upsets, and clamping jaw cylinder 64 can drive clamping jaw 65 and press from both sides tightly or loosen the foundry goods, in addition, still be provided with pushing equipment on clamping jaw cylinder 64, pushing equipment includes scraping wings 67 and three material cylinder 66 that pushes away, pushing equipment cylinder 66 evenly fixes around clamping jaw cylinder 64, scraping wings 67 corresponds the setting at clamping jaw 65 inboardly, and scraping wings 67 and each clamping jaw 65 stagger the setting, and material cylinder 66 can drive scraping wings 67 and go up and down. It should be noted that the clamping jaws 65 are external clamping type clamping jaws, i.e. three clamping jaws 65 have clamping blocks which are attached to the outer wall of the casting.
The positioning table assembly comprises a positioning table plate 69 and a lifting cylinder 68 capable of driving the positioning table plate 69 to lift, and a plurality of positioning sheets 610 are uniformly fixed on the upper surface of the positioning table plate 69.
The support assembly comprises a support base 611, a support platen 612 and three nylon seats 613, wherein the support platen 612 is fixed at the top end of the support base 611, and the nylon seats 613 are uniformly fixed at the top end of the support platen 612. In addition, a sensor for sensing the casting is further provided on one side of the support platen 612.
During processing, as shown in fig. 1-5, the feeding mechanism drives the casting clamping assembly to descend, the pushing cylinder 466 drives the pushing plate 467 to descend, the pushing plate 467 abuts against the top surface of the casting to achieve height positioning, then the clamping cylinder 464 drives the clamping jaws 465 to clamp the periphery of the casting, the casting is conveyed into the cleaning mechanism to be cleaned, after cleaning is completed, the lifting cylinder 53 drives the lifting plate 54 and the casting to ascend through the lifting bracket 52, and the casting clamping assembly clamps the casting and conveys the casting to a next station; if the casting needs to be turned over, the casting clamping assembly conveys the casting onto a positioning platen 69 of the turning mechanism, the positioning platen 69 is positioned by a positioning sheet 610, a lifting cylinder 68 drives the positioning platen 69 and the casting to ascend, a material pushing cylinder 66 drives a material pushing plate 67 to descend so as to be attached to the top surface of the casting, at the moment, a clamping jaw cylinder 64 drives a clamping jaw 65 to clamp the casting, a turning motor 62 drives a turning connecting arm 63 to turn 180 degrees, so that the casting falls onto a nylon seat 613 after being turned over by 180 degrees, and the casting clamping assembly can convey the turned casting into the next processing station; because the two sides of the casting clamping component are provided with the clamping jaws, the machined casting in the machine tool can be taken out before the casting is placed in the machine tool, and then the cast which is not machined is placed in the machine tool in an overturning manner, so that the machining efficiency is improved.
It should be noted that the parts of the present invention not related to are the same as or can be implemented by using the prior art.
In the description of the embodiments of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," "disposed," "provided," and the like are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.
Claims (8)
1. The utility model provides a pay-off washs upset system for foundry goods which characterized in that: the device comprises a truss mechanism, a feeding mechanism, a cleaning mechanism and a turnover mechanism, wherein the feeding mechanism is connected with the truss mechanism in a sliding manner, and the cleaning mechanism and the turnover mechanism are correspondingly arranged on one side of the truss mechanism;
the truss mechanism comprises a support frame and a guide rail fixed at the top end of the support frame;
the feeding mechanism comprises a mechanical arm, a mechanical arm driving piece and a casting clamping assembly, the mechanical arm is arranged on the guide rail, the mechanical arm driving piece can drive the mechanical arm to move transversely, longitudinally and vertically, and the casting clamping assembly is fixed at the bottom end of the mechanical arm;
the cleaning mechanism is correspondingly arranged below the feeding mechanism and comprises a cleaning box body and a casting lifting assembly arranged in the cleaning box body;
the turnover mechanism is correspondingly arranged below the feeding mechanism and comprises a turnover worktable, and a turnover driving assembly, a positioning table assembly and a supporting assembly which are arranged on the turnover worktable.
2. The feed cleaning and turning system for castings according to claim 1, wherein: foundry goods centre gripping subassembly includes rotating electrical machines, upset motor, upset arm, centre gripping cylinder and clamping jaw, the rotating electrical machines is fixed in the arm bottom, the upset motor sets up in the rotating electrical machines bottom, and the rotating electrical machines can drive upset motor axial rotation, the upset motor is connected with the upset arm, and the upset motor can drive the upset arm upset, the centre gripping cylinder is a pair of, and the symmetry is fixed in upset arm both sides, is provided with a set of clamping jaw on the centre gripping cylinder respectively, and the centre gripping cylinder can drive the clamping jaw and press from both sides tightly or loosen the foundry goods.
3. The feed cleaning and turning system for castings according to claim 2, wherein: the clamping device is characterized in that a material pushing mechanism is arranged on the clamping cylinder and comprises a material pushing plate and a plurality of material pushing cylinders, the material pushing cylinders are uniformly fixed around the clamping cylinder, the material pushing plate is correspondingly arranged on the inner side of the clamping jaw, and the material pushing cylinders can drive the material pushing plate to lift.
4. The feed cleaning and turning system for castings according to claim 1, wherein: the foundry goods is lifted and is held in the palm the subassembly including lifting the bracket, lifting the layer board and lifting the support cylinder, lift the bracket, lift the support cylinder and have two sets ofly respectively, two lift bracket one end with lift and hold in the palm the cylinder fixed mutually, the other end extends to the cleaning box internal, it sets up in the cleaning box and respectively with two lift brackets fixed mutually to lift the layer board, lifts the support cylinder and can lift the layer board through lifting the bracket drive, it has arc location strip and a plurality of reference column to lift layer board upper surface fixed.
5. The feed cleaning and turning system for castings according to claim 1, wherein: the turnover driving assembly comprises a turnover motor, a turnover connecting arm, a clamping jaw air cylinder and a plurality of clamping jaws, the turnover motor is connected with the turnover connecting arm, the clamping jaw air cylinder is fixed on the turnover connecting arm and connected with the clamping jaws, the turnover motor can drive the turnover connecting arm to turn over, and the clamping jaw air cylinder can drive the clamping jaws to clamp or loosen castings.
6. The feed cleaning and turning system for castings according to claim 5, wherein: the clamping jaw air cylinder is provided with a material pushing mechanism, the material pushing mechanism comprises a material pushing plate and a plurality of material pushing cylinders, the material pushing cylinders are uniformly fixed around the clamping jaw air cylinder, the material pushing plate is correspondingly arranged on the inner side of the clamping jaw, and the material pushing cylinders can drive the material pushing plate to lift.
7. The feed cleaning and turning system for castings according to claim 5, wherein: the positioning table assembly comprises a positioning table plate and a lifting cylinder capable of driving the positioning table plate to lift, and a plurality of positioning sheets are uniformly fixed on the upper surface of the positioning table plate.
8. The feed cleaning and turning system for castings according to claim 7, wherein: the supporting assembly comprises a supporting seat, a supporting bedplate and a plurality of nylon seats, the supporting bedplate is fixed to the top end of the supporting seat, and the nylon seats are uniformly fixed to the top end of the supporting bedplate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121321263.4U CN215032097U (en) | 2021-06-11 | 2021-06-11 | Feeding, cleaning and overturning system for castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121321263.4U CN215032097U (en) | 2021-06-11 | 2021-06-11 | Feeding, cleaning and overturning system for castings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215032097U true CN215032097U (en) | 2021-12-07 |
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ID=79202385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121321263.4U Active CN215032097U (en) | 2021-06-11 | 2021-06-11 | Feeding, cleaning and overturning system for castings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215032097U (en) |
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2021
- 2021-06-11 CN CN202121321263.4U patent/CN215032097U/en active Active
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