CN215091376U - CNC production line automatic feeding system - Google Patents

CNC production line automatic feeding system Download PDF

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Publication number
CN215091376U
CN215091376U CN202022826303.2U CN202022826303U CN215091376U CN 215091376 U CN215091376 U CN 215091376U CN 202022826303 U CN202022826303 U CN 202022826303U CN 215091376 U CN215091376 U CN 215091376U
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China
Prior art keywords
feeding
blanking
guide rail
tool
turntable
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CN202022826303.2U
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Inventor
周宏建
张桂伟
潘龙发
周俊
刘祖俊
郑博凯
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Suzhou Gefan Hardware Plastic Industry Co ltd
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Suzhou Gefan Hardware Plastic Industry Co ltd
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Abstract

The utility model provides a CNC production line automatic feeding system, including two workstation CNC lathe, the feed end of two workstation CNC lathe is equipped with feed mechanism, and the discharge end of two workstation CNC lathe is equipped with unloading mechanism, is equipped with the transport manipulator that is used for reprinting the work piece at different stations between feed mechanism and the unloading mechanism. The system can complete quick feeding and discharging of products in a multi-station cooperation mode, and meanwhile, automatic product cleaning and clamp cleaning are achieved. The production efficiency is improved, and the potential safety hazard is avoided.

Description

CNC production line automatic feeding system
Technical Field
The utility model relates to a machine tooling technical field, concretely relates to CNC production line automatic feeding system.
Background
Currently, resource conservation is a social consensus, and various production lines are developing in the direction of saving time, manpower, and material resources, wherein a machining CNC production line is no exception. The existing CNC production line for machining is realized by independently operating a CNC by an operator, putting a workpiece needing to be subjected to CNC machining into a machine tool fixture one by the operator, pressing a start key, and starting machining by a machine. After the machining is finished, the machined workpieces are taken out one by an operator, the clamp and the workpieces are cleaned, the efficiency is low, and the production progress of the whole production line is influenced.
Aiming at the conditions of large-batch processing of products and multi-station loading and unloading, a worker needs to clamp a plurality of different stations for a plurality of times and clean workpieces and machine tools, so that the working efficiency is low, the product is easy to scrap due to manual production, and the cost of the product is high. In addition, the machine tool is manually operated, the requirement on the working concentration of workers is high, the workers are easy to fatigue and have reduced alertness when working for a long time, and the possibility of safety problems is increased.
SUMMERY OF THE UTILITY MODEL
For overcoming the not enough of prior art, the utility model provides a CNC production line automatic feeding system, it can utilize the mode of multistation cooperation to accomplish quick material loading of product, unloading, realizes automatic product cleaning, anchor clamps cleanness simultaneously. The production efficiency is improved, and the potential safety hazard is avoided.
In order to realize the purpose, the utility model discloses a CNC production line automatic feeding system, including two workstation CNC lathe, the feed end of two workstation CNC lathe is equipped with feed mechanism, and the discharge end of two workstation CNC lathe is equipped with unloading mechanism, is equipped with the transport manipulator that is used for reprinting the work piece at different stations between feed mechanism and the unloading mechanism.
Further, the feeding mechanism comprises a feeding tool, a feeding rotary table is arranged on the feeding tool, a feeding auxiliary ring is arranged on the periphery of the feeding rotary table, the feeding rotary table can rotate along the axial direction of the feeding auxiliary ring, a feeding rotary motor used for driving the feeding rotary table to rotate is arranged on the feeding rotary table, feeding areas are arranged at two ends of the feeding rotary table respectively, and a fool-proof assembly used for detecting the top height of a workpiece is arranged on the feeding tool.
Furthermore, a feeding lifting assembly is arranged on the feeding tool, the feeding lifting assembly is located below a feeding area close to one side of the double-workbench CNC machine tool, a secondary positioning carrier is arranged at one end, close to the double-workbench CNC machine tool, of the feeding tool, a feeding guide rail is arranged on the side face of the feeding tool, the feeding guide rail is parallel to a connecting line of the feeding turntable and the secondary positioning carrier, a feeding sensor is arranged at one end, close to the feeding turntable, of the guide rail, a feeding grabbing assembly is arranged on the feeding guide rail, and the feeding grabbing assembly can move horizontally along the feeding guide rail.
Further, the bottom that the subassembly was snatched in the material loading is equipped with the material loading cylinder, and the piston rod of material loading cylinder sets up along vertical direction, and the piston rod of material loading cylinder sets up down, and the piston rod top of material loading cylinder is equipped with the location clamping jaw cylinder, is equipped with the secondary location clamping jaw that is used for snatching the work piece on the location clamping jaw cylinder.
Further, the tip of transport manipulator is equipped with CNC anchor clamps, and CNC anchor clamps can rotate around the bottom of manipulator, and CNC anchor clamps are equipped with respectively on the working face and snatch the clamping jaw cylinder including being two working faces 90, snatch the clamping jaw cylinder and be equipped with the transposition clamping jaw that is used for snatching the work piece on the clamping jaw cylinder, lie in the transposition clamping jaw on the working face and still be equipped with the subassembly of blowing that is used for blowing down the work piece.
Further, unloading mechanism includes the radium-shine mark frock of beating, the radium-shine mark of beating is equipped with radium-shine carving removal subassembly on the frock, radium-shine mark removal subassembly is including vertically beating the mark guide rail and transversely beat the mark guide rail, vertically beat the radium-shine mark frock of mark guide rail perpendicular to and be close to the one side of carrying the manipulator, transversely beat the vertical mark guide rail of beating of mark guide rail perpendicular to and beat the mark guide rail, vertically beat and be equipped with the unloading carrier on the mark guide rail, the unloading carrier can be followed vertically to beat the translation of mark guide rail, radium-shine mark is equipped with the laser marking machine on the frock, the laser marking machine is located the one end of vertically beating the mark guide rail and keeping away from the carrying the manipulator.
Further, unloading mechanism is still including setting up the unloading frock of keeping away from double workbench CNC lathe one end at radium-shine mark frock, be equipped with the unloading carousel on the unloading frock, unloading carousel periphery is equipped with the unloading auxiliary ring, the unloading carousel can be followed the axial of unloading auxiliary ring and rotated, be equipped with on the unloading carousel and be used for driving its pivoted unloading and circle round the motor, the both ends of unloading carousel are equipped with the unloading region respectively, the side of unloading frock is equipped with the unloading guide rail, the unloading guide rail is on a parallel with transversely beats the mark guide rail, one side that the unloading frock is close the unloading guide rail is equipped with the unloading sensor.
Further, be equipped with unloading lifting unit on the unloading frock, unloading lifting unit is located the below that is close the unloading region of unloading guide rail one side, it snatchs the subassembly to be equipped with the unloading on the unloading guide rail, the unloading snatchs the subassembly and can follow the translation of unloading guide rail, the bottom that the unloading snatchs the subassembly is equipped with the unloading cylinder, the piston rod of unloading cylinder sets up along vertical direction, the piston rod of unloading cylinder sets up down, the piston rod top of unloading cylinder is equipped with unloading clamping jaw cylinder, it snatchs the clamping jaw to be equipped with the unloading that is used for snatching the work piece on the unloading clamping jaw cylinder.
The utility model relates to a CNC production line automatic feeding system has integrated scattered machining area originally, and the demand that goes up unloading and product, anchor clamps cleanness and laser marking on comparatively loaded down with trivial details product unites into one, utilizes the mode of multistation cooperation to accomplish quick material loading, the unloading of product, realizes automatic product cleanness, anchor clamps cleanness simultaneously. The production efficiency is improved, the production process is completely automatic, manual intervention is not needed, and meanwhile potential safety hazards which easily appear in the manual operation process are avoided.
Drawings
The invention will be further described and illustrated with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of an overall automatic feeding system of a CNC production line according to a preferred embodiment of the present invention;
FIG. 2 is a schematic structural diagram for embodying a feed mechanism;
FIG. 3 is a schematic structural diagram for embodying a blanking tool;
FIG. 4 is a schematic structural diagram of a laser marking tool;
fig. 5 is a schematic configuration diagram for embodying the transfer robot.
Reference numerals: 1. a double-workbench CNC machine tool; 21. a feeding tool; 22. a feeding turntable; 23. feeding an auxiliary ring; 24. a feeding rotary motor; 25. a feeding area; 26. a feeding sensor; 27. a fool-proof assembly; 28. a feeding lifting assembly; 31. a secondary positioning assembly; 32. a feeding guide rail; 33. a feeding grabbing component; 34. a feeding cylinder; 35. positioning a clamping jaw cylinder; 36. secondary positioning clamping jaws; 4. carrying the mechanical arm; 41. a CNC jig; 42. a working surface; 43. a gripping jaw cylinder; 44. a transposition clamping jaw; 45. a blowing assembly; 51. laser marking tooling; 52. marking a guide rail longitudinally; 53. marking a guide rail transversely; 54. a blanking carrier; 55. laser marking machine; 61. blanking tooling; 62. a blanking turntable; 63. blanking auxiliary rings; 64. a feeding rotary motor; 65. a blanking area; 66. blanking guide rails; 67. a blanking sensor; 68. a blanking lifting component; 71. a blanking grabbing component; 72. a blanking cylinder; 73. a blanking clamping jaw cylinder; 74. the blanking grabbing clamping jaw.
Detailed Description
The technical solution of the present invention will be more clearly and completely explained by the description of the preferred embodiments of the present invention with reference to the accompanying drawings.
As shown in fig. 1, the utility model discloses first-selected embodiment's a CNC production line automatic feeding system, including two workstation CNC lathe 1, two workstation CNC lathe 1's feed end is equipped with feeding mechanism, and two workstation CNC lathe 1's discharge end is equipped with unloading mechanism, is equipped with the transport manipulator 4 that is used for reprinting the work piece at different stations between feeding mechanism and the unloading mechanism. The manual work is responsible for placing the work piece of treating processing on feed mechanism, and transport manipulator 4 is responsible for the reprint of product between different stations.
Feeding mechanism includes material loading frock 21, is equipped with material loading carousel 22 on the material loading frock 21, and material loading carousel 22 periphery is equipped with material loading auxiliary ring 23, and material loading carousel 22 can be followed the axial rotation of material loading auxiliary ring 23, is equipped with on the material loading carousel 22 to be used for driving its pivoted material loading motor 24 that circles round, and the both ends of material loading carousel 22 are equipped with material loading region 25 respectively, are equipped with on the material loading frock 21 to be used for detecting the slow-witted subassembly 27 of preventing of work piece top height. The worker is responsible for placing the workpiece on the feeding tool 21, the feeding area 25 is full of materials and then starts the inspection, the fool-proof assembly 27 can descend to inspect whether the workpieces on each station are equal in height or not, and the feeding turntable 22 rotates 180 degrees after no abnormity occurs. The two feeding areas 25 are controlled by a PLC program to feed alternately, so that the waiting time can be reduced.
Be equipped with material loading elevating assembly 28 on material loading frock 21, material loading elevating assembly 28 is located the below of the material loading region 25 who is close two workstation CNC lathe 1 one sides, the material loading frock is close two workstation CNC lathe 1 one end and is equipped with the secondary location carrier, the side of material loading frock 21 is equipped with material loading guide rail 32, material loading guide rail 32 is on a parallel with the line of material loading carousel 22 with the secondary location carrier, the one end that the guide rail is close material loading carousel 22 is equipped with material loading sensor 26, it snatchs subassembly 33 to be equipped with the material loading on material loading guide rail 32, the material loading snatchs subassembly 33 and can follow material loading guide rail 32 translation. The bottom of the feeding grabbing component 33 is provided with a feeding cylinder 34, a piston rod of the feeding cylinder 34 is arranged along the vertical direction, the piston rod of the feeding cylinder 34 is arranged downwards, the top of the piston rod of the feeding cylinder 34 is provided with a positioning clamping jaw cylinder 35, and a secondary positioning clamping jaw 36 used for grabbing a workpiece is arranged on the positioning clamping jaw cylinder 35. The secondary positioning clamping jaw 36 grabs the workpiece to the secondary positioning carrier from the feeding area 25, secondary positioning of the workpiece is completed, 8 workpieces are grabbed each time, and the PLC program gives a signal through the feeding sensor 26 to control the feeding lifting assembly 28 to lift the workpiece to a workpiece position each time the workpiece is grabbed once.
The end of the carrying manipulator 4 is provided with a CNC clamp 41, the CNC clamp 41 can rotate around the bottom end of the manipulator, the CNC clamp 41 comprises two working faces 42 which are 90 degrees, a grabbing clamping jaw cylinder 43 is arranged on each working face 42, a transposition clamping jaw 44 used for grabbing a workpiece is arranged on each grabbing clamping jaw cylinder 43, and a blowing assembly 45 used for blowing off the workpiece is further arranged in each transposition clamping jaw 44 on each working face 42. The carrying mechanical arm 4 firstly grabs the workpiece after secondary positioning, the carrying mechanical arm 4 rotates 90 degrees, the machined workpiece is grabbed after the workpiece is blown clean by air, the carrying mechanical arm 4 rotates 90 degrees and then is blown clean by air, and the workpiece to be machined is loaded into the CNC clamp 41.
Unloading mechanism includes laser marking frock 51, be equipped with laser carving removal subassembly on laser marking frock 51, laser carving removal subassembly is including vertically beating mark guide rail 52 and transversely beating mark guide rail 53, vertically beat one side that mark guide rail 52 perpendicular to laser marking frock 51 is close transport machinery hand 4, transversely beat the vertical mark guide rail 52 of marking of guide rail 53 perpendicular to, vertically beat and be equipped with unloading carrier 54 on the mark guide rail 52, unloading carrier 54 can be followed vertically to beat the translation of mark guide rail 52, be equipped with laser marking machine 55 on the laser marking frock 51, laser marking machine 55 is located the one end that transport machinery hand 4 was kept away from to vertical mark guide rail 52 of beating.
Unloading mechanism is still including setting up the unloading frock 61 of keeping away from 1 one end of two workstation CNC lathe at radium-shine mark frock 51, be equipped with unloading carousel 62 on the unloading frock 61, unloading carousel 62 periphery is equipped with unloading auxiliary ring 63, unloading carousel 62 can be followed the axial of unloading auxiliary ring 63 and rotated, be equipped with on the unloading carousel 62 and be used for driving its pivoted unloading and circle round motor 64, the both ends of unloading carousel 62 are equipped with unloading region 65 respectively, the side of unloading frock 61 is equipped with unloading guide rail 66, unloading guide rail 66 is on a parallel with horizontal mark guide rail 53, one side that unloading frock 61 is close unloading guide rail 66 is equipped with unloading sensor 67.
Be equipped with unloading lifting unit 68 on unloading frock 61, unloading lifting unit 68 is located the below of the regional 65 of unloading that is close unloading guide rail 66 one side, it snatchs subassembly 71 to be equipped with the unloading on unloading guide rail 66, the unloading snatchs subassembly 71 and can follow unloading guide rail 66 translation, the bottom that the unloading snatchs subassembly 71 is equipped with unloading cylinder 72, the piston rod of unloading cylinder 72 sets up along vertical direction, the piston rod of unloading cylinder 72 sets up down, the piston rod top of unloading cylinder 72 is equipped with unloading clamping jaw cylinder 73, it snatchs clamping jaw 74 to be equipped with the unloading that is used for snatching the work piece on the unloading clamping jaw cylinder 73.
The carrying mechanical arm 4 puts the processed workpiece into the blanking carrier 54, laser marking is carried out through movement, the carrying mechanical arm 4 grabs the marked workpiece to the blanking turntable 62, a PLC program gives a signal through the blanking sensor 67 every time the workpiece is taken and placed, the blanking lifting assembly 68 is controlled to descend by one workpiece position, after the workpiece is fully placed, the PLC program gives a signal through the blanking sensor 67 to control the blanking turntable 62 to rotate for 180 degrees, and then the workpiece is manually taken out and transferred to the next procedure.
The utility model relates to a CNC production line automatic feeding system has integrated scattered machining area originally, and the demand that goes up unloading and product, anchor clamps cleanness and laser marking on comparatively loaded down with trivial details product unites into one, utilizes the mode of multistation cooperation to accomplish quick material loading, the unloading of product, realizes automatic product cleanness, anchor clamps cleanness simultaneously. The production efficiency is improved, the production process is completely automatic, manual intervention is not needed, and meanwhile potential safety hazards which easily appear in the manual operation process are avoided.
The above detailed description merely describes the preferred embodiments of the present invention and does not limit the scope of the present invention. Without departing from the design concept and spirit scope of the present invention, the ordinary skilled in the art should belong to the protection scope of the present invention according to the present invention provides the text description and drawings to the various modifications, replacements and improvements made by the technical solution of the present invention. The scope of protection of the present invention is determined by the claims.

Claims (6)

1. The automatic feeding system of the CNC production line is characterized by comprising a double-workbench CNC machine tool, wherein a feeding mechanism is arranged at the feeding end of the double-workbench CNC machine tool, a discharging mechanism is arranged at the discharging end of the double-workbench CNC machine tool, and a carrying manipulator for transferring workpieces at different stations is arranged between the feeding mechanism and the discharging mechanism;
the feeding mechanism comprises a feeding tool, a feeding turntable is arranged on the feeding tool, a feeding auxiliary ring is arranged on the periphery of the feeding turntable, the feeding turntable can rotate along the axial direction of the feeding auxiliary ring, a feeding rotary motor for driving the feeding turntable to rotate is arranged on the feeding turntable, feeding areas are respectively arranged at two ends of the feeding turntable, and a foolproof assembly for detecting the top height of a workpiece is arranged on the feeding tool;
the tip of transport manipulator is equipped with CNC anchor clamps, CNC anchor clamps can rotate around the bottom of manipulator, CNC anchor clamps are including being two working faces of 90, be equipped with on the working face and snatch the clamping jaw cylinder respectively, it is equipped with the transposition clamping jaw that is used for snatching the work piece on the clamping jaw cylinder to snatch, lie in the subassembly of blowing that is used for blowing off the work piece on the working face in the transposition clamping jaw.
2. The automatic feeding system of claim 1, wherein a feeding lifting assembly is arranged on the feeding tool, the feeding lifting assembly is located below a feeding area close to one side of the double-workbench CNC machine tool, a secondary positioning carrier is arranged at one end of the feeding tool close to the double-workbench CNC machine tool, a feeding guide rail is arranged on the side surface of the feeding tool, the feeding guide rail is parallel to a connecting line of the feeding turntable and the secondary positioning carrier, a feeding sensor is arranged at one end of the feeding guide rail close to the feeding turntable, a feeding grabbing assembly is arranged on the feeding guide rail, and the feeding grabbing assembly can move horizontally along the feeding guide rail.
3. The automatic feeding system of claim 2, wherein a feeding cylinder is arranged at the bottom of the feeding grabbing component, a piston rod of the feeding cylinder is arranged in a vertical direction, the piston rod of the feeding cylinder is arranged downwards, a positioning clamping jaw cylinder is arranged at the top of the piston rod of the feeding cylinder, and a secondary positioning clamping jaw for grabbing a workpiece is arranged on the positioning clamping jaw cylinder.
4. The automatic feeding system of the CNC production line of claim 1, characterized in that, unloading mechanism includes laser marking frock, laser marking frock is last to be equipped with laser carving removal subassembly, laser carving removal subassembly is including vertically beating the mark guide rail and transversely beating the mark guide rail, vertically beat the one side that mark guide rail perpendicular to laser marking frock is close to the transport manipulator, transversely beat the mark guide rail perpendicular to and vertically beat the mark guide rail, vertically beat and be equipped with the unloading carrier on the mark guide rail, the unloading carrier can be followed vertical mark guide rail translation of beating, laser marking frock is last to be equipped with laser marking machine, laser marking machine is located the one end that the transport manipulator was kept away from to vertical mark guide rail of beating.
5. The automatic feeding system of the CNC production line of claim 4, wherein the blanking mechanism further comprises a blanking tool arranged at one end, far away from the CNC machine tool with the double working tables, of the laser marking tool, the blanking tool is provided with a blanking turntable, a blanking auxiliary ring is arranged on the periphery of the blanking turntable, the blanking turntable can rotate along the axial direction of the blanking auxiliary ring, a blanking revolving motor used for driving the blanking turntable to rotate is arranged on the blanking turntable, blanking areas are arranged at two ends of the blanking turntable respectively, a blanking guide rail is arranged on the side face of the blanking tool and is parallel to the transverse marking guide rail, and a blanking sensor is arranged on one side, close to the blanking guide rail, of the blanking tool.
6. The automatic feeding system of claim 5, wherein a blanking lifting assembly is arranged on the blanking tool and located below a blanking area close to one side of the blanking guide rail, a blanking grabbing assembly is arranged on the blanking guide rail and capable of translating along the blanking guide rail, a blanking cylinder is arranged at the bottom of the blanking grabbing assembly, a piston rod of the blanking cylinder is arranged in the vertical direction, a piston rod of the blanking cylinder is arranged downwards, a blanking clamping jaw cylinder is arranged at the top of the piston rod of the blanking cylinder, and a blanking grabbing clamping jaw for grabbing a workpiece is arranged on the blanking clamping jaw cylinder.
CN202022826303.2U 2020-11-30 2020-11-30 CNC production line automatic feeding system Active CN215091376U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022826303.2U CN215091376U (en) 2020-11-30 2020-11-30 CNC production line automatic feeding system

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Application Number Priority Date Filing Date Title
CN202022826303.2U CN215091376U (en) 2020-11-30 2020-11-30 CNC production line automatic feeding system

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CN215091376U true CN215091376U (en) 2021-12-10

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CN202022826303.2U Active CN215091376U (en) 2020-11-30 2020-11-30 CNC production line automatic feeding system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115213657A (en) * 2022-09-19 2022-10-21 苏州品祺电子科技有限公司 Conveying mechanism for automatic assembly of navigation display of underwater detection equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115213657A (en) * 2022-09-19 2022-10-21 苏州品祺电子科技有限公司 Conveying mechanism for automatic assembly of navigation display of underwater detection equipment

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