CN219358647U - Automatic post-treatment system for poor shell castings - Google Patents

Automatic post-treatment system for poor shell castings Download PDF

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Publication number
CN219358647U
CN219358647U CN202320329572.9U CN202320329572U CN219358647U CN 219358647 U CN219358647 U CN 219358647U CN 202320329572 U CN202320329572 U CN 202320329572U CN 219358647 U CN219358647 U CN 219358647U
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center
industrial robot
matched
drilling
polishing
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Active
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CN202320329572.9U
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Chinese (zh)
Inventor
王莹麟
施伟群
徐伟
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Suzhou Ishikawa Iron Manufacturing Co ltd
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Suzhou Ishikawa Iron Manufacturing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model relates to the technical field of inferior shell castings, and discloses an automatic inferior shell casting post-treatment system, wherein an industrial robot is arranged on one side of an automatic feeding mechanism, a polishing center clamp library is arranged on one side of the industrial robot, a high-speed polishing center I and a high-speed polishing center II are respectively arranged on the other side of the industrial robot, a gripper warehouse I and a gripper warehouse II which are matched with each other are respectively arranged on one side of the high-speed polishing center I and one side of the high-speed polishing center II.

Description

Automatic post-treatment system for poor shell castings
Technical Field
The utility model belongs to the technical field of differential shell castings, and particularly relates to an automatic post-treatment system for a differential shell casting.
Background
At present, very mature post-treatment equipment such as a full-automatic polisher, a full-automatic drilling machine and the like is arranged on the market, the problems that the working environment of workers is improved to a certain extent due to the fact that the post-polishing process is completely dependent on manual polishing, the efficiency of the whole production process is still very low, the existing treatment mode of a differential case mainly comprises manual feeding, drilling by the drilling machine, manual feeding and taking of the automatic polisher for feeding, manual feeding after polishing and inspection are carried out by an inspector, the treatment mode requires 3 persons to cooperatively operate, and the problems of stopping for waiting, polishing leakage, punching leakage and the like on a certain station are not easy to be caused due to the fact that the cooperation is not good, and the treatment efficiency is still relatively low are solved.
Disclosure of Invention
The utility model aims at providing an automatic post-treatment system for a poor-shell casting, which aims at the existing device and has the advantages of improving the treatment efficiency.
The technical aim of the utility model is realized by the following technical scheme: the utility model provides an automatic aftertreatment system of poor shell foundry goods, includes autoloading mechanism, one side of autoloading mechanism is equipped with industrial robot, one side of industrial robot is equipped with the center anchor clamps storehouse of polishing, the opposite side of industrial robot is equipped with high-speed center first and the high-speed center second of polishing respectively, one side of high-speed center first and the high-speed center second of polishing is equipped with tongs storehouse first and tongs storehouse second that the cooperation was used respectively, one side of industrial robot is equipped with center first and the center second of drilling respectively, one side and the being located of center second of drilling is equipped with the unloading chain conveyer belt, one side of unloading chain conveyer belt is equipped with the center switch board that uses with center first and center second of drilling cooperation, one side of center first and center second of drilling is equipped with the iron fillings conveyer belt, one end of center first and center second of drilling all includes the pneumatic moving cylinder, the both sides of pneumatic moving cylinder one end are equipped with the pneumatic clamping cylinder, one side of pneumatic clamping cylinder is equipped with the clamping end with the output end of moving the output end fixed motor, the clamping jaw is equipped with two side clamping jaw servo motor, the clamping jaw is equipped with two side clamping jaw fixed connection in proper order.
The technical scheme is adopted: through the feeding of the automatic feeding mechanism, the inferior shell castings are placed manually, then the inferior shell castings are sent to the grabbing position of the industrial robot by the automatic feeding mechanism, the industrial robot control cabinet and the industrial robot are matched with each other for use, the main control cabinet is matched with the main control cabinet, one industrial robot is provided with 4 grippers, in operation, the industrial robot respectively grabs two inferior shell castings by the first gripper and the second gripper, moves the two inferior shell castings to the first high-speed polishing center, grabs the inferior shell castings on the first high-speed polishing center by the third gripper, places the inferior shell castings grabbed by the first gripper in place, grabs the inferior shell castings on the second high-speed polishing center by the fourth gripper, places the inferior shell castings grabbed by the second gripper in place, the feeding and discharging of the first high-speed polishing center are completed, the first polishing center control cabinet and the second polishing center control cabinet are matched with the first high-speed polishing center and the second high-speed polishing center respectively, the first polishing center radiator and the second polishing center radiator are respectively matched with the first high-speed polishing center and the second high-speed polishing center for use, meanwhile, the industrial robot is transferred to the first drilling center, the first gripper grips the product on the first drilling center, the third gripper grips the product on the second drilling center, the fourth gripper grips the product on the second drilling center, the first hydraulic station and the second hydraulic station are respectively matched with the first drilling center and the second drilling center for use, the industrial robot is separated after feeding, the first drilling center and the second drilling center grip jaws clamp the product, the movable workbench is moved to the drilling position, then a drilling program is started, the operation of the hydraulic clamping cylinder pushes the jaws on one side of the output end of the hydraulic clamping cylinder, the clamping jaw at one side of the gantry fixing frame is matched to clamp the inferior shell casting, then the hydraulic moving cylinder pushes the whole moving workbench forwards, stopping and locking is carried out when the whole moving workbench reaches the limit position of the limiter, the servo motor pushes the spindle motor to carry out drilling processing on the inferior shell casting, the servo motor is reset after finishing, the hydraulic moving cylinder is retracted, the hydraulic clamping cylinder is retracted, the next material changing is carried out, then the industrial robot moves to a blanking chain conveyer belt to finish blanking, a finished product is inspected by workers, the industrial robot returns to the original position after finishing, the second high-speed polishing center and the second drilling center are finished according to instructions in the same process, the whole working process can finish feeding and inspecting work only by one person, the feeding is completely isolated from the working area, the safety guard rail carries out safety protection on the operation of the automatic post-processing system, meanwhile, the scrap iron conveying belt and the scrap collecting trolley are mutually matched to intensively collect and wait for processing the polished scrap iron, meanwhile, the industrial robot places the processed casting into the blanking chain conveying belt, the processing process is automated, the post-processing efficiency is greatly improved, the automatic replacement of the casting is very practical, the clamping jaw for grabbing the product can be realized through the high-speed polishing center clamp, the clamping jaw for grabbing the product is placed in the first clamping hand warehouse, the quick-change interface is loosened, the industrial robot moves to the second clamping hand warehouse, the clamping jaw is connected with the quick-change interface to replace the clamping hand, the industrial robot moves to the first high-speed polishing center, the clamping jaw is removed to the polishing center clamp warehouse, the clamping jaw required to be used is extracted, the industrial robot moves to the first high-speed polishing center again to complete the switching of the clamping jaw, and then the industrial robot moves to the safe area, the first workbench of the high-speed polishing center rotates 180 degrees, the first workbench is switched to the second workbench of the station high-speed polishing center, the industrial robot removes the clamp on the second workbench of the high-speed polishing center, moves to the clamp library of the polishing center to put in a designated position and extracts the clamp required to be used, the industrial robot moves to the feeding position of the first workbench of the high-speed polishing center and the feeding position of the second workbench of the high-speed polishing center again, the switching of the clamp of the second workbench of the high-speed polishing center is completed, the industrial robot moves to the second workbench of the clamp library, the clamp is detached to the first workbench of the clamp library, and is connected with the clamping jaw of the four clamp, the industrial robot returns to the original point, namely the switching of the whole clamp is completed.
The utility model further provides that one side of the industrial robot is provided with a pneumatic cabinet matched with the industrial robot.
The technical scheme is adopted: the pneumatic cabinet is matched with an industrial robot for use.
The utility model is further arranged that one side of the first drilling center and one side of the second drilling center are respectively provided with a first hydraulic station and a second hydraulic station which are matched with each other for use.
The technical scheme is adopted: the first hydraulic station and the second hydraulic station are respectively matched with the first drilling center and the second drilling center for use.
The utility model is further arranged that one side of the first high-speed polishing center and one side of the second high-speed polishing center are respectively provided with a first polishing center control cabinet and a second polishing center control cabinet which are matched with each other, and the other side of the first high-speed polishing center and the other side of the second high-speed polishing center are respectively provided with a first polishing center radiator and a second polishing center radiator which are matched with each other.
The technical scheme is adopted: the polishing center control cabinet I and the polishing center control cabinet II are matched with the high-speed polishing center I and the high-speed polishing center II respectively, and the polishing center radiator I and the polishing center radiator II are matched with the high-speed polishing center I and the high-speed polishing center II respectively.
The utility model is further characterized in that one side of the industrial robot is provided with an industrial robot control cabinet which is matched with one another for use, and one side of the polishing center clamp library is provided with a main control cabinet which is matched with one another for use.
The technical scheme is adopted: the industrial robot control cabinet and the industrial robot are matched with each other for use, and the main control cabinet is a main control cabinet for matched use.
The utility model further provides that one side of the first high-speed polishing center and one side of the second high-speed polishing center are provided with safety guard rails.
The technical scheme is adopted: the safety guard rail is used for carrying out safety protection on the operation of the automatic post-processing system.
In summary, the utility model has the following beneficial effects:
when the automatic post-treatment system for the poor shell castings is used, the whole working flow can complete feeding and inspection work by only one person, the feeding and the discharging inspection area of workers are completely isolated from the working area, the safety is ensured, the operation intensity of the workers is also greatly reduced, the safety is improved, meanwhile, the robot places the processed castings into the discharging chain conveyor belt, the automatic post-treatment efficiency is greatly improved in the processing process, and the automatic post-treatment system is very practical.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
fig. 2 is an enlarged schematic view of the drilling center of the structure of the present utility model.
Reference numerals: 1. an automatic feeding mechanism; 2. an industrial robot; 3. polishing a central clamp library;
4. a first center of high-speed polishing; 5. a first hand grip warehouse; 6. a pneumatic cabinet; 7. a second center is polished at a high speed; 8. a second hand-grabbing warehouse; 9. drilling a first center; 10. drilling a second center; 11. a blanking chain conveyer belt; 12. a drilling center control cabinet; 13. a first hydraulic station; 14. scrap iron conveying belt; 15. a chip collecting vehicle; 16. a second hydraulic station; 17. polishing a first central control cabinet; 18. polishing a first central radiator; 19. an industrial robot control cabinet; 20. polishing a second central control cabinet; 21. polishing a second central radiator; 22. safety guard rails; 23. a main control cabinet; 91. a hydraulic moving cylinder; 92. a hydraulic clamping cylinder; 93. a clamping jaw; 94. casting a poor shell; 95. gantry fixing frame; 96. a servo motor; 97. a spindle motor; 98. a limiter;
99. and (5) moving the workbench.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings.
Example 1:
referring to fig. 1 and 2, an automatic post-treatment system for a poor-shell casting comprises an automatic feeding mechanism 1, wherein one side of the automatic feeding mechanism 1 is provided with an industrial robot 2, one side of the industrial robot 2 is provided with a polishing center clamp library 3, the other side of the industrial robot 2 is respectively provided with a high-speed polishing center I4 and a high-speed polishing center II 7, one sides of the high-speed polishing center I4 and the high-speed polishing center II 7 are respectively provided with a gripper library I5 and a gripper library II 8 which are matched with each other, one side of the industrial robot 2 is respectively provided with a drilling center I9 and a drilling center II 10, one side of the drilling center II 10 is provided with a blanking chain conveyer belt 11, one side of the blanking chain conveyer belt 11 is provided with a drilling center control cabinet 12 matched with the drilling center I9 and the drilling center II 10, one sides of the drilling center I9 and the drilling center II 10 are provided with scrap iron conveyer belts 14, one end of the scrap iron conveying belt 14 is provided with a scrap collecting trolley 15 which is matched with each other for use, a first drilling center 9 and a second drilling center 10 respectively comprise a hydraulic movable cylinder 91, two sides of one end of the hydraulic movable cylinder 91 are provided with hydraulic clamping cylinders 92, one side of each hydraulic clamping cylinder 92 is provided with a movable workbench 99 which is fixedly used with the output end of each hydraulic movable cylinder 91, the output end of each hydraulic clamping cylinder 92 is provided with a gantry fixing frame 95, one side of each gantry fixing frame 95 and the output end of each hydraulic clamping cylinder 92 are fixedly connected with clamping jaws 93, a differential shell casting 94 is arranged between the two clamping jaws 93, the other side of each gantry fixing frame 95 is sequentially provided with a servo motor 96 and a spindle motor 97 which are matched for use, one side of each servo motor 96 is provided with a limiter 98, one side of each industrial robot 2 is provided with a pneumatic cabinet 6 which is matched for use, each pneumatic cabinet 6 is matched with the industrial robot 2 for use, a first hydraulic station 13 and a second hydraulic station 16 which are matched with each other are respectively arranged on one side of a first drilling center 9 and one side of a second drilling center 10, the first hydraulic station 13 and the second hydraulic station 16 are respectively matched with the first drilling center 9 and the second drilling center 10 for use, a first polishing center control cabinet 17 and a second polishing center control cabinet 20 which are matched with each other are respectively arranged on one side of a first high-speed polishing center 4 and one side of a second high-speed polishing center 7, a first polishing center radiator 18 and a second polishing center radiator 18 which are matched with each other are respectively arranged on the other side of the first high-speed polishing center 4 and the second high-speed polishing center 7, the first polishing center radiator 18 and the second polishing center radiator 18 are respectively matched with the first high-speed polishing center 4 and the second high-speed polishing center 7, an industrial robot control cabinet 19 which is matched with each other is arranged on one side of the industrial robot 2, a main control cabinet 23 which is matched with the industrial robot 2 is arranged on one side of the polishing center clamp library 3, the main control cabinet 23 is a main control cabinet which is matched with the industrial robot 2, a safety guard rail 22 is arranged on one side of the first high-speed polishing center 4 and one side of the second high-speed polishing center 7, the safety guard rail 22 carries out safety protection on the operation of an automatic post-processing system, when the automatic post-processing system of the inferior shell casting 94 is used, the whole working flow can complete feeding and checking work only by one person, the feeding and the discharging checking area of workers are completely isolated from the working area, the safety is ensured, the operation intensity of personnel is greatly reduced, the safety is improved, meanwhile, the robot places the machined casting into the blanking chain conveyor belt 11, the machining process is automatic, the post-treatment efficiency is greatly improved, and the method is very practical.
The use process is briefly described: through the feeding of the automatic feeding mechanism 1, the inferior shell castings 94 are placed manually, then the inferior shell castings 94 are sent to the grabbing position of the industrial robot 2 by the automatic feeding mechanism 1, the industrial robot control cabinet 19 and the industrial robot 2 are matched with each other for use, the main control cabinet 23 is matched with the main control cabinet for use, one industrial robot 2 is provided with 4 grippers, in operation, the industrial robot 2 respectively grabs two inferior shell castings 94 by the first gripper and the second gripper, moves the two inferior shell castings 94 to the high-speed polishing center I4, the third gripper grabs the inferior shell castings 94 on the high-speed polishing center I4, places the inferior shell castings 94 grabbed by the first gripper in place, then grabs the inferior shell castings 94 on the high-speed polishing center II 7 by the fourth gripper, places the inferior shell castings 94 grabbed by the second gripper in place, and finishes the feeding and discharging of the high-speed polishing center I4, the first grinding center control cabinet 17 and the second grinding center control cabinet 20 are respectively matched with the first high-speed grinding center 4 and the second high-speed grinding center 7, the first grinding center radiator 18 and the second grinding center radiator 18 are respectively matched with the first high-speed grinding center 4 and the second high-speed grinding center 7, meanwhile, the industrial robot 2 is transferred to the first drilling center 9, the first gripper grips the product on the first drilling center 9, the third gripper grips the product on the second drilling center 10 by the second gripper, the fourth gripper grips the product on the second drilling center 10 by the second gripper, the first hydraulic station 13 and the second hydraulic station 16 are respectively matched with the first drilling center 9 and the second drilling center 10 for use, the feeding is completed, the industrial robot 2 is separated, the first drilling center 9 and the second drilling center 93 clamp the product, the movable workbench 99 is moved to the drilling position, then starting a drilling program, operating the hydraulic clamping cylinder 92 to push the clamping jaw 93 at one side of the output end of the hydraulic clamping cylinder, matching the clamping jaw 93 at one side of the gantry fixing frame 95 to clamp the inferior shell casting 94, then pushing the whole movable workbench 99 forwards by the hydraulic moving cylinder 91, stopping and locking when reaching the limit position of the limiter 98, pushing the spindle motor 97 to drill the inferior shell casting 94 by the servo motor 96, lifting and resetting the cutter after completion, retracting the hydraulic moving cylinder 91, retracting the hydraulic clamping cylinder 92, waiting for the next material change, then moving the industrial robot 2 to the blanking chain conveyor belt 11 to complete blanking, checking the finished product by workers, returning the industrial robot 2 to the original position after the completion, finishing the feeding and the blanking of the second high-speed polishing center 7 and the second drilling center 10 according to instructions in the same flow, completing the feeding and checking work by only one person according to the whole work flow, and the feeding, the worker blanking and checking area is completely isolated from the working area, the safety is ensured, the safety guard 22 carries out safety protection on the operation of an automatic post-processing system, meanwhile, the scrap iron conveyor belt 14 and the scrap collecting trolley 15 are mutually matched to carry out centralized collection and waiting processing on the polished scrap iron, meanwhile, the industrial robot 2 puts the processed castings into the blanking chain conveyor belt 11, the processing process is automated, the post-processing efficiency is greatly improved, the automatic replacement can be realized through a high-speed polishing center clamp, the industrial robot 2 places a clamping jaw 93 for grabbing products in a first clamping hand warehouse 5, a quick-change interface is loosened, the industrial robot 2 moves to a second clamping hand warehouse 8, the quick-change interface is connected with the clamp to replace the clamping hand, the industrial robot 2 moves to a first high-speed polishing center 4, the clamp is removed, and the industrial robot 2 moves to a polishing center clamp warehouse 3, the fixture is dismounted at the designated position, the fixture required to be used is extracted, the industrial robot 2 moves to the first high-speed polishing center 4 again, the switching of the fixture is completed, then the industrial robot 2 moves to the safe area, the first high-speed polishing center 4 is rotated by 180 degrees, the fixture is switched to the second station high-speed polishing center 7, the industrial robot 2 removes the fixture on the second high-speed polishing center 7, moves to the fixture library 3 of the polishing center and puts the fixture required to be used into the designated position, the fixture required to be used is extracted, the industrial robot 2 moves to the feeding position of the first high-speed polishing center 4 and the second high-speed polishing center 7 again, the switching of the fixture of the second high-speed polishing center 7 is completed, the industrial robot 2 moves to the second hand library 8, the fixture is dismounted to replace the hand, the first hand library 5 is connected with the four hand clamping jaws 93, the industrial robot 2 returns to the original point, namely the switching work of the whole fixture is completed, the whole process is very obvious compared with the traditional manual fixture replacement, the efficiency is improved, the operation strength of personnel is greatly reduced, and the safety is improved.
The present embodiment is only for explanation of the present utility model and is not to be construed as limiting the present utility model, and modifications to the present embodiment, which may not creatively contribute to the present utility model as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present utility model.

Claims (6)

1. The utility model provides an automatic aftertreatment system of poor shell foundry goods, includes autoloading mechanism (1), its characterized in that: one side of the automatic feeding mechanism (1) is provided with an industrial robot (2), one side of the industrial robot (2) is provided with a polishing center clamp library (3), the other side of the industrial robot (2) is respectively provided with a high-speed polishing center I (4) and a high-speed polishing center II (7), one sides of the high-speed polishing center I (4) and the high-speed polishing center II (7) are respectively provided with a gripper library I (5) and a gripper library II (8) which are matched with each other, one side of the industrial robot (2) is respectively provided with a drilling center I (9) and a drilling center II (10), one side of the drilling center II (10) is provided with a blanking chain conveying belt (11) which is positioned on one side of the automatic feeding mechanism (1), one side of the blanking chain conveying belt (11) is provided with a drilling center control cabinet (12) which is matched with the drilling center I (9) and the drilling center II (10), one side of the drilling center I (9) and one side of the drilling center II (10) is provided with a scrap iron conveying belt (14), one end of the conveying belt (14) is provided with a hydraulic cylinder (91) which is matched with each other, one end of the drilling center II (10) is provided with a hydraulic cylinder (91) which is provided with a hydraulic cylinder (91), one side of the hydraulic clamping cylinder (92) is provided with a movable workbench (99) which is fixedly used with the output end of the hydraulic movable cylinder (91), the output end of the hydraulic clamping cylinder (92) is provided with a gantry fixing frame (95), one side of the gantry fixing frame (95) and the output end of the hydraulic clamping cylinder (92) are fixedly connected with clamping jaws (93), a differential shell casting (94) is arranged between the two clamping jaws (93), the other side of the gantry fixing frame (95) is sequentially provided with a servo motor (96) and a spindle motor (97) which are matched with each other, and one side of the servo motor (96) is provided with a limiter (98).
2. An automated bad shell casting aftertreatment system according to claim 1, wherein: one side of the industrial robot (2) is provided with a pneumatic cabinet (6) which is matched with the industrial robot.
3. An automated bad shell casting aftertreatment system according to claim 1, wherein: one side of the first drilling center (9) and one side of the second drilling center (10) are respectively provided with a first hydraulic station (13) and a second hydraulic station (16) which are matched with each other for use.
4. An automated bad shell casting aftertreatment system according to claim 1, wherein: one side of the first high-speed polishing center (4) and one side of the second high-speed polishing center (7) are respectively provided with a first polishing center control cabinet (17) and a second polishing center control cabinet (20) which are matched with each other, and the other sides of the first high-speed polishing center (4) and the second high-speed polishing center (7) are respectively provided with a first polishing center radiator (18) and a second polishing center radiator (21) which are matched with each other.
5. An automated bad shell casting aftertreatment system according to claim 1, wherein: one side of the industrial robot (2) is provided with an industrial robot control cabinet (19) which is matched with the industrial robot control cabinet, and one side of the polishing center clamp library (3) is provided with a main control cabinet (23) which is matched with the polishing center clamp library.
6. An automated bad shell casting aftertreatment system according to claim 1, wherein: and one side of the first high-speed polishing center (4) and one side of the second high-speed polishing center (7) are provided with safety guard rails (22).
CN202320329572.9U 2023-02-27 2023-02-27 Automatic post-treatment system for poor shell castings Active CN219358647U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320329572.9U CN219358647U (en) 2023-02-27 2023-02-27 Automatic post-treatment system for poor shell castings

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320329572.9U CN219358647U (en) 2023-02-27 2023-02-27 Automatic post-treatment system for poor shell castings

Publications (1)

Publication Number Publication Date
CN219358647U true CN219358647U (en) 2023-07-18

Family

ID=87140058

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320329572.9U Active CN219358647U (en) 2023-02-27 2023-02-27 Automatic post-treatment system for poor shell castings

Country Status (1)

Country Link
CN (1) CN219358647U (en)

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