CN104787577B - Motor stator trimming feeding device - Google Patents
Motor stator trimming feeding device Download PDFInfo
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- CN104787577B CN104787577B CN201510120212.8A CN201510120212A CN104787577B CN 104787577 B CN104787577 B CN 104787577B CN 201510120212 A CN201510120212 A CN 201510120212A CN 104787577 B CN104787577 B CN 104787577B
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- pallet
- lifting
- gas pawl
- shaping
- stator
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Abstract
The invention discloses a motor stator trimming feeding device. The motor stator trimming feeding device comprises a trimming machine, a trimming mechanical arm, a rack, trays and an assembly line used for transporting the trays, wherein the trimming mechanical arm is movably connected with the rack in the vertical direction, the trimming mechanical arm comprises a lifting frame and a pneumatic jaw rotating plate located at the bottom of the lifting frame and capable of rotating relative to the lifting frame, the two ends of the pneumatic jaw rotating plate are provided with vertically arranged pneumatic jaws respectively, the center line of the two pneumatic jaws is deviated from the rotating center of the pneumatic jaw rotating plate, and the assembly line comprises an upper conveying belt and a lower conveying belt opposite to the transporting direction and trays transposition mechanism used for moving the trays between the upper conveying belt and the lower conveying belt. The motor stator trimming feeding device can accelerate the loading and unloading speed of a stator to improve the stator trimming efficiency and reduce human error to improve the yield.
Description
Technical field
The present invention relates to motor stator coil shaping field, especially relate to a kind of motor stator shaping pay-off.
Background technology
In household electrical appliance, conventional small machine, is mainly made up of with rotor two parts stator, and wherein stator requires embedded line
Circle, wire embedding, shaping complex process, need through embedding principal phase coil, principal phase shaping, phase insulation, embedding parafacies coil, parafacies shaping
Etc. technique.In traditional stator wire embedding, shaping technique, after stator completes rule, generally also need to through shaping process rear
Matching requirements can be met.In stator reforming process, it usually needs by operation employee, stator is put in trimmer, shaping finishes
Again stator is manually taken out afterwards, feeding blanking is less efficient so that productive temp slows down, simultaneously need to a large amount of manpower is processing
Produce.In feeding blanking process, easily because mistake leads to not reach expected shaping effect, the yields of stator is difficult to protect
Card.
Content of the invention
The present invention is the above-mentioned deficiency in order to overcome prior art, there is provided a kind of stator loading and unloading speed of accelerating is to improve
Stator shaping efficiency, minimizing mistake are to improve the stator shaping pay-off of yields.
To achieve these goals, the present invention employs the following technical solutions:
A kind of motor stator shaping pay-off of the present invention, including trimmer, shaping mechanical hand, frame, pallet and
For the streamline of conveying tray, described shaping mechanical hand is flexibly connected with frame in the vertical direction, described shaping mechanical hand
Including crane and be located at crane bottom can the gas pawl flap that rotates of OQ t frame, being respectively arranged at two ends with of gas pawl flap
The vertically gas pawl of arrangement, the line of centres of described two gas pawls deviates from the center of rotation of gas pawl flap, and described streamline includes
The contrary upper conveyor belt of transporting direction and lower conveyor belt and the pallet for pallet circulates between upper and lower conveyer belt replace
Mechanism.Stator advances on streamline with pallet, and when shaping machinery subordinate Fang Shi come by pallet, gas pawl clamping stator is placed into
On the shaping station of trimmer, carry out the shaping operation of stator coil.Shaping is shipped back support by shaping mechanical hand after completing again
On disk, driven by streamline and move on, the feeding blanking process of stator all can achieve automatization.On gas pawl flap wherein one
Individual gas pawl is responsible for stator feeding, and another gas pawl is responsible for stator blanking, can continuously circulating repetition, decrease feeding, under
Time interval between material, is conducive to saving feeding time, thus improve production efficiency.
Preferably, described gas pawl flap is in l shape, including feeding end and discharging end, feeding end and discharging end are in level
Face is vertically arranged, the bottom of described crane is provided with flap motor, and flap motor acts on the intersection of feeding end and discharging end
Band take offence pawl flap rotation, the gentle pawl flap center of rotation of the distance between gas pawl flap center of rotation, feeding Duan Qizhao center,
The distance between discharging end Shang Qizhao center is equal.Gas pawl flap in rotation process, after treating the gas pawl blanking of discharging end, on
The gas pawl at material end just can complete feeding simultaneously and operate, and improve loading and unloading speed it is achieved that continuously feeding operation.
Preferably, described gas pawl includes clamping cylinder and a pair of jaw, described jaw drives in clamping cylinder
Xia Cong center outwards struts grip.Jaw clamps stator from stator inner hole, prevents the damage of external coil.
Preferably, being provided with turning motor between described gas pawl and gas pawl flap, described turning motor band is taken offence pawl edge
Vertical direction rotates for axis.Rotated by turning motor band pawl of taking offence, thus convenient stator is rotated in place after and trimmer
Or pallet located in connection mechanism position corresponds to, improve locating speed and degree of accuracy.
Preferably, described shaping mechanical hand also includes lifting motor and the gear fixing with lifting motor rotating shaft,
It is provided with the tooth bar of vertical direction arrangement, described wheel and rack engaged transmission makes crane can erect in described crane
Nogata is to movement.By rack pinion, realize the steady movement of crane.
Preferably, described streamline also includes the belt support for positioning upper conveyor belt and lower conveyor belt, institute
The belt support stated is provided with fixing pallet lifting mechanism, the spacing distance of pallet lifting mechanism and the gas of two horizontal levels
The spacing distance of pawl is consistent.While unclamping stator after the corresponding pallet of gas pawl of so discharging end, the gas pawl at feeding end is permissible
The stator of shaping is treated in clamping, improves operating efficiency further.
Preferably, described pallet lifting mechanism includes lifting cylinder, for positioning lifting gas in belt support
The fixed plate of cylinder and the lift master being connected with the piston rod of lifting cylinder, described fixed plate is provided with some spacing cunnings running through
Bar, described lift master is provided with vertical locating dowel, and described pallet is provided with the spacing hole matching with locating dowel.Setting pallet is lifted
Rise the setting accuracy that stator can improve in mechanism, be easy to gas pawl fast positioning clip and hold.
Preferably, described pallet inversion mechanism include can the lifting platform of accommodating tray, lifting guiding trestle and band
The lifting platform cylinder that dynamic lifting platform moves up and down, described lifting guiding trestle is vertically arranged positioned at lifting platform side, lifting guiding
Support is provided with the guide rail that can make lifting platform in vertical direction displacement.
Therefore, the invention has the following beneficial effects: (1) feeding, blanking can complete simultaneously, improve production efficiency；
(2) feeding, blanking are completed by mechanical hand, lower the generation of mistake, substantially increase the yields of stator；(3) gas pawl
Can rotate around vertical axes, be easy to quickly stator is accurately positioned, and clamp stator from stator inner hole, it is to avoid to stator
The damage of coil.
Brief description
Fig. 1 is a kind of structural representation of the present invention；
Fig. 2 is the side view of the present invention；
Fig. 3 is the top view of the present invention；
Fig. 4 is the structural representation of pallet lifting mechanism in the present invention；
Fig. 5 is the structural representation of pallet inversion mechanism in the present invention；
Fig. 6 is the original state schematic diagram of gas pawl flap in the present invention；
Fig. 7 is the feeding view of gas pawl flap in the present invention；
Fig. 8 is the shaping view of gas pawl flap in the present invention；
Fig. 9 is the blanking view of gas pawl flap in the present invention；
Figure 10 is the holding state schematic diagram of gas pawl flap in the present invention.
In figure, shaping mechanical hand 1, crane 1a, frame 2, the second pallet inversion mechanism 3a, the first pallet inversion mechanism
3b, lifting platform 301, lifting platform cylinder 302, lift guiding trestle 303, guide rail 304, pallet lifting mechanism 4, feeding pallet
Lifting mechanism 4a, discharging pallet lifting mechanism 4b, lift master 401, fixed plate 402, lifting cylinder 403, spacing slide bar 404, fixed
Position post 405, belt support 5, gas pawl 6, clamping cylinder 6a, jaw 6b, streamline 7, upper conveyor belt 7a, lower conveyor belt 7b, return
Rotating motor 8, gas pawl flap 9, feeding end 9a, discharging end 9b, flap motor 10, pallet 11, stator positioning seat 11a, spacing hole
11b, stator 12, gear 13, lifting motor 14, trimmer 15, tooth bar 16, it is vertically directed block 17, upright guide rail 18.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.
In embodiment as shown in Figure 1 and Figure 2, a kind of motor stator shaping pay-off, including trimmer 15, trimmer
Tool handss 1, frame 2, pallet 11 and the streamline 7 for conveying tray 11.Wherein, frame 2 is located at the side of streamline 7, whole
Shape machine 15 is located at the opposite side of streamline 7.Shaping mechanical hand 1 include crane 1a, gas pawl flap 9, lifting motor 14 and with
The fixing gear 13 of lifting motor 14 rotating shaft, the rotating shaft of lifting motor 14 is in horizontally disposed, its on horizontal plane with flowing water
The conveying direction of line 7 is vertical.It is provided with the tooth bar 16 of vertical direction arrangement, gear 13 is made with tooth bar 16 engaged transmission in crane 1a
Obtain crane 1a to move in vertical direction.Crane 1a is respectively provided on two sides with upright guide rail 18, and frame 2 is crane 1a's
Be respectively provided on two sides with match with upright guide rail 18 be vertically directed block 17, thus limiting the vertical shift direction of crane 1a.
Gas pawl flap 9 is arranged on the bottom of crane 1a, and can OQ t frame 1a lower rotation.As shown in figure 3, gas
Pawl flap 9 is in l shape, and including feeding end 9a and discharging end 9b, feeding end 9a and discharging end 9b vertically arrange in horizontal plane.For reality
The now rotation of gas pawl flap 9, the bottom of crane 1a is provided with flap motor 10, and the rotating shaft of flap motor 10 is vertically arranged, flap
The rotating shaft of motor 10 acts on feeding end 9a and the intersection of discharging end 9b, thus band is taken offence, pawl flap 9 rotates.Gas pawl flap 9
The gas pawl 6 being respectively arranged at two ends with vertical arrangement, the distance between gas pawl flap 9 center of rotation, feeding Duan9aQi Zhao center and
The distance between gas pawl flap 9 center of rotation, discharging end 9b Shang Qizhao center are equal, and the line of centres of two gas pawls deviates from gas
The center of rotation of pawl flap 9.Gas pawl 6 includes clamping cylinder 6a and a pair of jaw 6b, and jaw 6b is under clamping cylinder 6a drive
Outwards strut grip 12 from center.Additionally, for the revolute function realizing gas pawl 6, setting between gas pawl 6 and gas pawl flap 9
There is turning motor 8, turning motor 8 band takes offence pawl 6 vertically for axis rotation.
Streamline 7 includes upper conveyor belt 7a, lower conveyor belt 7b and pallet inversion mechanism.Upper conveyor belt 7a, lower conveyor belt
The transporting direction of 7b is contrary, and pallet inversion mechanism has two, a left end being arranged on upper and lower conveyer belt, is the first pallet
Inversion mechanism 3b, another is arranged on the right-hand member of upper and lower conveyer belt, is the second pallet inversion mechanism 3a.Pallet inversion mechanism is such as
Shown in Fig. 5, including can accommodating tray 11 lifting platform 301, lifting guiding trestle 303 and drive lifting platform 301 move up and down
Lifting platform cylinder 302, lifting guiding trestle 303 vertically arrange positioned at lifting platform 301 side, lift guiding trestle 303 on set
There is the guide rail 304 that can make lifting platform 301 in vertical direction displacement.Upper conveyor belt 7a conveying tray from right to left, by pallet
Deliver to below shaping mechanical hand 1, and empty pallet is transported to the first pallet inversion mechanism 3b, the first pallet inversion mechanism 3b is used for
Pallet is vertically transported to lower conveyor belt 7b, lower conveyor belt 7b conveying tray from left to right from upper conveyor belt 7a, pallet is transported
To the second pallet inversion mechanism 3a, pallet is vertically transported to upper conveyor belt from lower conveyor belt 7b by the second pallet inversion mechanism 3a
7a, thus pallet can circulate circulation between upper and lower conveyer belt.
Streamline 7 also includes the belt support 5 for positioning upper conveyor belt 7a and lower conveyor belt 7b, belt support 5
It is provided with the fixing pallet lifting mechanism 4 of two horizontal levels, the spacing distance of the spacing distance of pallet lifting mechanism 4 and gas pawl
Unanimously.As shown in figure 4, pallet 11 upper surface is provided with stator positioning seat 11a, the position of stator 12 is defined, pallet lifts
Mechanism 4 include lifting cylinder 403, in belt support 5 position lifting cylinder 403 fixed plate 402 and with lifting
The lift master 401 that the piston rod of cylinder 403 connects, fixed plate 402 is provided with some spacing slide bars 404 running through, lift master 401
It is provided with vertical locating dowel 405, pallet 11 is provided with the spacing hole 11b matching with locating dowel 405.
In actual moving process, shaping mechanical hand 1 two pallet lifting mechanisms of lower section setting, respectively feeding pallet is lifted
Rise mechanism 4a and discharging pallet lifting mechanism 4b.Upper conveyor belt 7a operating makes stator 12 to be processed enter into pallet 11
On the lifting platform 301 of feeding pallet lifting mechanism 4a, gas pawl flap 9 turns to position as shown in Figure 6, the gas pawl position of discharging end 9b
Put corresponding discharging pallet lifting mechanism 4b, the gas pawl position of feeding end 9a corresponds to feeding pallet lifting mechanism 4a, i.e. original state.
Now lifting platform 301 is ejected by the lifting cylinder 403 of feeding pallet lifting mechanism 4a upwards, and lifting motor 14 operates simultaneously, tooth
Taking turns 13 tooth bar 16 engaged transmission makes crane 1a decline, after being wherein located at the shaping clamping gas pawl crawl stator 12 of discharging end 9b
Move as crane 1a is upper together.Empty pallet moves to discharging pallet with upper conveyor belt 7a from feeding pallet lifting mechanism 4a and lifts
Rise and prepare at mechanism 4b position to accept the stator that shaping finishes.
As shown in fig. 7,135 degree of gas pawl flap 9 turning anticlockwise, gas pawl flap 9 declines, and the gas pawl of feeding end 9a is by stator
12 send into trimmers 15 and unclamp the stator of crawl, and this is feeding state.Gas pawl rises with gas pawl flap 9 and clockwise afterwards
135 degree of revolution, as shown in figure 8, waiting trimmer 15 to carry out shaping to stator, i.e. shaping state.After stator 12 shaping finishes, such as
Shown in Fig. 9, gas pawl flap 9 turns round 135 degree clockwise, make discharging end 9b gas pawl corresponding with the position of stator in shaping station it
After decline, the crawl stator that finishes of shaping simultaneously rises, and enters blanking state.As shown in Figure 10, gas pawl flap 9 turning anticlockwise
135 degree and decline, the pallet 11 positioned at discharging pallet lifting mechanism 4b put back to by the stator that shaping finishes by the gas pawl of discharging end 9b
On, the stator that the gas pawl crawl of feeding end 9a is located on the pallet 11 of feeding pallet lifting mechanism 4a simultaneously enters holding state,
It is again introduced into feeding state afterwards, so circulates, thus realizing capturing circulation between streamline and trimmer for the stator.
Claims (5)
1. a kind of motor stator shaping pay-off, is characterized in that, including trimmer (15), shaping mechanical hand (1), frame (2),
Pallet (11) and the streamline (7) for conveying tray (11), described shaping mechanical hand (1) and frame (2) are in vertical direction
Upper flexible connection, described shaping mechanical hand (1) includes crane (1a) and can OQ t frame positioned at crane (1a) bottom
(1a) gas pawl flap (9) rotating, the gas pawl (6) being respectively arranged at two ends with vertical arrangement of gas pawl flap (9), described two gas pawls
The line of centres deviate from the center of rotation of gas pawl flap (9), described streamline (7) includes the contrary upper conveyor belt of transporting direction
(7a) and lower conveyor belt (7b) and for pallet inversion mechanism that pallet (11) circulates between upper and lower conveyer belt, described
Streamline (7) belt support (5) that also includes for positioning upper conveyor belt (7a) and lower conveyor belt (7b), described transmission
Belt supporting frame (5) is provided with the fixing pallet lifting mechanism (4) of two horizontal levels, the spacing distance of pallet lifting mechanism (4) with
The spacing distance of gas pawl is consistent, and described pallet lifting mechanism (4) includes lifting cylinder (403), in belt support (5)
The fixed plate (402) of upper positioning lifting cylinder (403) and the lift master (401) being connected with the piston rod of lifting cylinder (403),
Described fixed plate (402) is provided with some spacing slide bars (404) running through, and described lift master (401) is provided with vertical locating dowel
(405), described pallet (11) is provided with the spacing hole (11b) matching with locating dowel (405).
2. motor stator shaping pay-off according to claim 1, is characterized in that, described gas pawl (6) includes clamping
Cylinder (6a) and a pair of jaw (6b), described jaw (6b) drives Xia Cong center outwards to strut clamping in clamping cylinder (6a)
Stator.
3. motor stator shaping pay-off according to claim 1 and 2, is characterized in that, described gas pawl (6) is turned with gas pawl
It is provided with turning motor (8), described turning motor (8) band takes offence pawl (6) with vertical direction for axis rotation between plate (9).
4. motor stator shaping pay-off according to claim 1 and 2, is characterized in that, described shaping mechanical hand (1)
Also include lifting motor (14) and the gear (13) fixing with lifting motor (14) rotating shaft, be provided with described crane (1a)
The tooth bar (16) of vertical direction arrangement, described gear (13) and tooth bar (16) engaged transmission make the crane (1a) can be vertical
Direction is moved.
5. motor stator shaping pay-off according to claim 1 and 2, is characterized in that, described pallet inversion mechanism
Including can accommodating tray (11) lifting platform (301), lifting guiding trestle (303) and drive lifting platform (301) move up and down
Lifting platform cylinder (302), described lifting guiding trestle (303) vertically arrange positioned at lifting platform (301) side, lifting guiding prop up
Frame (303) is provided with the guide rail (304) that can make lifting platform (301) in vertical direction displacement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510120212.8A CN104787577B (en) | 2015-03-19 | 2015-03-19 | Motor stator trimming feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510120212.8A CN104787577B (en) | 2015-03-19 | 2015-03-19 | Motor stator trimming feeding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104787577A CN104787577A (en) | 2015-07-22 |
| CN104787577B true CN104787577B (en) | 2017-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510120212.8A Active CN104787577B (en) | 2015-03-19 | 2015-03-19 | Motor stator trimming feeding device |
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| CN201092480Y (en) * | 2007-08-31 | 2008-07-30 | 比亚迪股份有限公司 | Appliance transporting device |
| DE102008059835A1 (en) * | 2008-12-01 | 2010-06-10 | Alfred Pongratz | Pot-shaped gripper for gripping, lifting and holding e.g. cake, has support plate whose external vacuum space is sealed inwardly and outwardly via sealing lip profile with grooves, which together with support plate form vacuum space |
| CN201922442U (en) * | 2010-12-14 | 2011-08-10 | 上海恒精机电设备有限公司 | Replaceable type charging/blanking mechanism |
| CN203246868U (en) * | 2013-03-18 | 2013-10-23 | 常州新区金康精工机械有限公司 | Stator taking and putting device of automatic motor assembly line |
| CN203728150U (en) * | 2014-02-27 | 2014-07-23 | 合肥凯邦电机有限公司 | Feeding device |
| CN203780779U (en) * | 2014-03-10 | 2014-08-20 | 哈尔滨工程大学 | Automatic lifting device for intelligent underwater robot |
| CN104037990A (en) * | 2014-05-16 | 2014-09-10 | 苏州市圣玛特电机设备制造有限公司 | Automatic feeding device of stator coil shaping machine |
| CN104163336A (en) * | 2014-08-19 | 2014-11-26 | 苏州赛腾精密电子有限公司 | Double-station rotary material fetching and placing mechanism |
| CN104370108B (en) * | 2014-11-10 | 2017-04-12 | 苏州三屹晨光自动化科技有限公司 | Rotary conveying mechanism of battery cutting shaper |
| CN204549430U (en) * | 2015-03-19 | 2015-08-12 | 杭州富生电器股份有限公司 | A kind of motor stator shaping pay-off |
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2015
- 2015-03-19 CN CN201510120212.8A patent/CN104787577B/en active Active
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Address after: 311401 Hangzhou, Zhejiang, Dongzhou street, Dongzhou industrial function zone, Road No. nine, No. 1, No. Applicant after: Hangzhou Fusheng Electrical Appliance Co., Ltd. Address before: 311401 Hangzhou, Dongzhou City Industrial Zone, Fuyang, East Bridge Road, No. 7 Applicant before: Hangzhou Fusheng Electrical Co.,Ltd. |
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