CN104787577A - Motor stator trimming feeding device - Google Patents
Motor stator trimming feeding device Download PDFInfo
- Publication number
- CN104787577A CN104787577A CN201510120212.8A CN201510120212A CN104787577A CN 104787577 A CN104787577 A CN 104787577A CN 201510120212 A CN201510120212 A CN 201510120212A CN 104787577 A CN104787577 A CN 104787577A
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- pallet
- gas pawl
- flap
- shaping
- lifting
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Abstract
The invention discloses a motor stator trimming feeding device. The motor stator trimming feeding device comprises a trimming machine, a trimming mechanical arm, a rack, trays and an assembly line used for transporting the trays, wherein the trimming mechanical arm is movably connected with the rack in the vertical direction, the trimming mechanical arm comprises a lifting frame and a pneumatic jaw rotating plate located at the bottom of the lifting frame and capable of rotating relative to the lifting frame, the two ends of the pneumatic jaw rotating plate are provided with vertically arranged pneumatic jaws respectively, the center line of the two pneumatic jaws is deviated from the rotating center of the pneumatic jaw rotating plate, and the assembly line comprises an upper conveying belt and a lower conveying belt opposite to the transporting direction and trays transposition mechanism used for moving the trays between the upper conveying belt and the lower conveying belt. The motor stator trimming feeding device can accelerate the loading and unloading speed of a stator to improve the stator trimming efficiency and reduce human error to improve the yield.
Description
Technical field
The present invention relates to motor stator coil shaping field, especially relate to a kind of motor stator shaping pay-off.
Background technology
Small machine conventional in household electrical appliance, forms primarily of stator and rotor two parts, and wherein stator requires to embed coil, and wire embedding, shaping complex process, needs through techniques such as embedding principal phase coil, principal phase shaping, phase insulation, embedding parafacies coil, parafacies shapings.In traditional stator wire embedding, shaping technique, after stator completes rule, usually also need can meet matching requirements after shaping process.In stator reforming process, usually need, by operative employee, stator is put into dent puller, manually taken out by stator after shaping is complete, the lower productive temp that makes of material loading blanking efficiency slows down, and needs a large amount of manpower to carry out processing simultaneously again.In material loading blanking process, easily because mistake causes out of reach expection shaping effect, the yields of stator is difficult to ensure.
Summary of the invention
The present invention is the above-mentioned deficiency in order to overcome prior art, provides a kind of stator loading and unloading speed of accelerating to improve stator shaping efficiency, to reduce mistake to improve the stator shaping pay-off of yields.
To achieve these goals, the present invention is by the following technical solutions:
A kind of motor stator shaping pay-off of the present invention, comprise dent puller, shaping manipulator, frame, pallet and the conveyor line for conveying tray, described shaping manipulator is flexibly connected with frame in the vertical direction, described shaping machinery hand comprises crane and to be positioned at bottom crane can the gas pawl flap that rotates of OQ t frame, the two ends of gas pawl flap are respectively equipped with the gas pawl vertically arranged, the line of centres of described two gas pawls deviates from the center of turn of gas pawl flap, described conveyor line comprises the contrary upper conveyor belt of transporting direction and lower conveyor belt and for being existed by pallet, the pallet inversion mechanism circulated between lower conveyor belt.Stator advances along with pallet on conveyor line, and when the subordinate Fang Shi of shaping machinery come by pallet, gas pawl clamping stator is placed on the shaping station of dent puller, carries out the shaping operation of stator coil.Transport back on pallet by shaping manipulator again after shaping completes, driven by conveyor line and move on, the material loading blanking process of stator all can realize automation.One of them gas pawl on gas pawl flap is responsible for stator material loading, and another gas pawl is responsible for stator blanking, can continuously be cycled to repeat, and decreases the time gap between material loading, blanking, is conducive to saving feeding time, thus enhances productivity.
As preferably, described gas pawl flap is L-shaped, comprise material loading end and discharging end, material loading end and discharging end are vertically arranged at horizontal surface, the bottom of described crane is provided with flap motor, the intersection band that flap motor acts on material loading end and discharging end pawl flap of taking offence rotates, and the distance between the distance gentle pawl flap center of turn between gas pawl flap center of turn, material loading Duan Qizhao center, discharging end Shang Qizhao center is equal.Gas pawl flap is in rotation process, and after treating the gas pawl blanking of discharging end, the gas pawl of material loading end just can complete material loading operation simultaneously, improves loading and unloading speed, achieves continuously feeding operation.
As preferably, described gas pawl comprises clamping cylinder and a pair jaw, and described jaw drives Xia Cong center outwards to strut clamping stator at clamping cylinder.Jaw clamps stator from stator inner hole, prevents the damage of external coil.
As preferably, be provided with turning motor between described gas pawl and gas pawl flap, described turning motor band takes offence pawl vertically for axis rotates.Rotated by turning motor band pawl of taking offence, thus convenient stator is rotated in place after corresponding with dent puller or pallet located in connection mechanism position, raising locating speed and accuracy rate.
As preferably, described shaping manipulator also comprises lifting motor and the gear fixing with lifting motor rotating shaft, and be provided with the tooth bar that vertical direction is arranged in described crane, described wheel and rack engaged transmission makes crane can move at vertical direction.By rack pinion, realize the steady movement of crane.
As preferably, described conveyor line also comprises the belt conveyor support for locating upper conveyor belt and lower conveyor belt, described belt conveyor support is provided with the fixing pallet lifting mechanism of two level attitudes, and the spacing distance of pallet lifting mechanism is consistent with the spacing distance of gas pawl.While unclamping stator after the corresponding pallet of gas pawl of such discharging end, the gas pawl of material loading end can clamp the stator treating shaping, improves operating efficiency further.
As preferably, described pallet lifting mechanism comprises lifting cylinder, for the adapter plate of locating lifting cylinder on belt conveyor support and the lift master be connected with the piston rod of lifting cylinder, described adapter plate is provided with some spacing slide bars run through, described lift master is provided with vertical registration mast, and described pallet is provided with the spacing hole matched with registration mast.The setting accuracy that pallet lifting mechanism can improve stator is set, is convenient to the clamping of gas pawl quick position.
As preferably, described pallet inversion mechanism comprises can the bay-lift of accommodating tray, lifting guiding trestle and drive the bay-lift cylinder of bay-lift up-and-down movement, described lifting guiding trestle is positioned at bay-lift side and vertically arranges, lifting guiding trestle is provided with the guide track that bay-lift can be made in vertical direction displacement.
Therefore, the present invention has following beneficial effect: (1) material loading, blanking can complete simultaneously, improve production efficiency; (2) material loading, blanking are completed by manipulator, lower the generation of mistake, substantially increase the yields of stator; (3) gas pawl can rotate around vertical axes, is convenient to accurately locate stator fast, and from stator inner hole clamping stator, avoids the damage to stator coil.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is lateral plan of the present invention;
Fig. 3 is birds-eye view of the present invention;
Fig. 4 is the structural representation of pallet lifting mechanism in the present invention;
Fig. 5 is the structural representation of pallet inversion mechanism in the present invention;
Fig. 6 is the initial condition schematic diagram of gas pawl flap in the present invention;
Fig. 7 is the material loading view of gas pawl flap in the present invention;
Fig. 8 is the shaping view of gas pawl flap in the present invention;
Fig. 9 is the blanking view of gas pawl flap in the present invention;
Figure 10 is the readiness for action schematic diagram of gas pawl flap in the present invention.
In figure, shaping manipulator 1, crane 1a, frame 2, second pallet inversion mechanism 3a, first pallet inversion mechanism 3b, bay-lift 301, bay-lift cylinder 302, lifting guiding trestle 303, guide track 304, pallet lifting mechanism 4, material loading pallet lifting mechanism 4a, discharging pallet lifting mechanism 4b, lift master 401, adapter plate 402, lifting cylinder 403, spacing slide bar 404, registration mast 405, belt conveyor support 5, gas pawl 6, clamping cylinder 6a, jaw 6b, conveyor line 7, upper conveyor belt 7a, lower conveyor belt 7b, turning motor 8, gas pawl flap 9, material loading end 9a, discharging end 9b, flap motor 10, pallet 11, stator positioning seat 11a, spacing hole 11b, stator 12, gear 13, lifting motor 14, dent puller 15, tooth bar 16, vertical orienting lug 17, upright guide rail 18.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
In embodiment as shown in Figure 1 and Figure 2, a kind of motor stator shaping pay-off, comprises dent puller 15, shaping manipulator 1, frame 2, pallet 11 and the conveyor line 7 for conveying tray 11.Wherein, frame 2 is positioned at the side of conveyor line 7, and dent puller 15 is positioned at the opposite side of conveyor line 7.Shaping manipulator 1 comprises crane 1a, gas pawl flap 9, lifting motor 14 and the gear 13 fixing with lifting motor 14 rotating shaft, and the rotating shaft of lifting motor 14 is horizontal arrangement, and it is vertical with the throughput direction of conveyor line 7 on horizontal plane.Be provided with the tooth bar 16 that vertical direction is arranged in crane 1a, gear 13 and tooth bar 16 engaged transmission make crane 1a can move at vertical direction.The both sides of crane 1a are respectively equipped with upright guide rail 18, and frame 2 is respectively equipped with the vertical orienting lug 17 matched with upright guide rail 18 in the both sides of crane 1a, thus limit the vertical moving direction of crane 1a.
Gas pawl flap 9 is arranged on the bottom of crane 1a, and can OQ t frame 1a lower rotation.As shown in Figure 3, gas pawl flap 9 is L-shaped, comprises material loading end 9a and discharging end 9b, and material loading end 9a and discharging end 9b vertically arranges at horizontal surface.In order to realize the rotation of gas pawl flap 9, the bottom of crane 1a is provided with flap motor 10, and the rotating shaft of flap motor 10 is vertically arranged, the rotating shaft of flap motor 10 acts on the intersection of material loading end 9a and discharging end 9b, thus band is taken offence, pawl flap 9 rotates.The two ends of gas pawl flap 9 are respectively equipped with the gas pawl 6 vertically arranged, distance between distance gentle pawl flap 9 center of turn between gas pawl flap 9 center of turn, material loading Duan9aQi Zhao center, discharging end 9b Shang Qizhao center is equal, and the line of centres of two gas pawls deviates from the center of turn of gas pawl flap 9.Gas pawl 6 comprises clamping cylinder 6a and a pair jaw 6b, jaw 6b drive Xia Cong center outwards to strut clamping stator 12 at clamping cylinder 6a.In addition, in order to realize the revolute function of gas pawl 6, be provided with turning motor 8 between gas pawl 6 and gas pawl flap 9, turning motor 8 band takes offence pawl 6 vertically for axis rotates.
Conveyor line 7 comprises upper conveyor belt 7a, lower conveyor belt 7b and pallet inversion mechanism.The transporting direction of upper conveyor belt 7a, lower conveyor belt 7b is contrary, pallet inversion mechanism has two, and a left end being arranged on upper and lower belt conveyor is the first pallet inversion mechanism 3b, another is arranged on the right-hand member of upper and lower belt conveyor, is the second pallet inversion mechanism 3a.Pallet inversion mechanism as shown in Figure 5, comprising can the bay-lift 301 of accommodating tray 11, lifting guiding trestle 303 and drive the bay-lift cylinder 302 of bay-lift 301 up-and-down movement, lifting guiding trestle 303 is positioned at bay-lift 301 side and vertically arranges, lifting guiding trestle 303 is provided with the guide track 304 that bay-lift 301 can be made in vertical direction displacement.Upper conveyor belt 7a conveying tray from right to left, pallet is delivered to below shaping manipulator 1, and empty pallet is transported to the first pallet inversion mechanism 3b, first pallet inversion mechanism 3b is used for pallet to be vertically transported to lower conveyor belt 7b from upper conveyor belt 7a, lower conveyor belt 7b conveying tray from left to right, pallet is transported to the second pallet inversion mechanism 3a, pallet is vertically transported to upper conveyor belt 7a from lower conveyor belt 7b by the second pallet inversion mechanism 3a, the circulation thus pallet can circulate between upper and lower belt conveyor.
Conveyor line 7 also comprises the belt conveyor support 5 for locating upper conveyor belt 7a and lower conveyor belt 7b, and belt conveyor support 5 is provided with the fixing pallet lifting mechanism 4 of two level attitudes, and the spacing distance of pallet lifting mechanism 4 is consistent with the spacing distance of gas pawl.As shown in Figure 4, pallet 11 upper surface is provided with stator positioning seat 11a, the position of stator 12 is limited, pallet lifting mechanism 4 comprises lifting cylinder 403, for the adapter plate 402 of locating lifting cylinder 403 on belt conveyor support 5 and the lift master 401 be connected with the piston rod of lifting cylinder 403, adapter plate 402 is provided with some spacing slide bars 404 run through, lift master 401 is provided with vertical registration mast 405, and pallet 11 is provided with the spacing hole 11b matched with registration mast 405.
In actual moving process, two pallet lifting mechanisms are set below shaping manipulator 1, are respectively material loading pallet lifting mechanism 4a and discharging pallet lifting mechanism 4b.Upper conveyor belt 7a running makes stator 12 to be processed enter on the bay-lift 301 of material loading pallet lifting mechanism 4a along with pallet 11, gas pawl flap 9 turns to position as shown in Figure 6, the gas pawl position corresponding discharging pallet lifting mechanism 4b of discharging end 9b, the gas pawl position corresponding material loading pallet lifting mechanism 4a of material loading end 9a, i.e. initial condition.Now bay-lift 301 upwards ejects by the lifting cylinder 403 of material loading pallet lifting mechanism 4a, lifting motor 14 operates simultaneously, gear 13 tooth bar 16 engaged transmission makes crane 1a decline, after the shaping clamping gas pawl being wherein positioned at discharging end 9b captures stator 12 along with crane 1a together on move.Empty pallet prepares to accept the complete stator of shaping along with upper conveyor belt 7a moves to discharging pallet lifting mechanism 4b position from material loading pallet lifting mechanism 4a.
As shown in Figure 7, gas pawl flap 9 turning anticlockwise 135 degree, gas pawl flap 9 declines, and stator 12 is sent into dent puller 15 and unclamps the stator of crawl by the gas pawl of material loading end 9a, and this is material loading state.Gas pawl rises and cw revolution 135 degree along with gas pawl flap 9 afterwards, as shown in Figure 8, waits for that dent puller 15 pairs of stators carry out shaping, i.e. shaping state.After stator 12 shaping, as shown in Figure 9, gas pawl flap 9 cw revolution 135 degree, make the gas pawl of discharging end 9b corresponding with the position of stator in shaping station after decline, the complete stator of crawl shaping also rises, and enters blanking state.As shown in Figure 10, gas pawl flap 9 turning anticlockwise 135 degree also declines, the gas pawl of discharging end 9b stator complete for shaping is put back to be positioned at discharging pallet lifting mechanism 4b pallet 11 on, the gas pawl of material loading end 9a captures the stator be positioned on the pallet 11 of material loading pallet lifting mechanism 4a and enters readiness for action simultaneously, again enter material loading state afterwards, circulation like this, thus realize capturing the circulation of stator between conveyor line and dent puller.
Claims (8)
1. a motor stator shaping pay-off, it is characterized in that, comprise dent puller (15), shaping manipulator (1), frame (2), pallet (11) and the conveyor line (7) for conveying tray (11), described shaping manipulator (1) is flexibly connected with frame (2) in the vertical direction, described shaping manipulator (1) comprises crane (1a) and is positioned at crane (1a) bottom can the gas pawl flap (9) that rotates of OQ t frame (1a), the two ends of gas pawl flap (9) are respectively equipped with the gas pawl (6) vertically arranged, the line of centres of described two gas pawls deviates from the center of turn of gas pawl flap (9), described conveyor line (7) comprises the contrary upper conveyor belt of transporting direction (7a) and lower conveyor belt (7b) and for being existed by pallet (11), the pallet inversion mechanism circulated between lower conveyor belt.
2. motor stator shaping pay-off according to claim 1, it is characterized in that, described gas pawl flap (9) is L-shaped, comprise material loading end (9a) and discharging end (9b), material loading end (9a) and discharging end (9b) are vertically arranged at horizontal surface, the bottom of described crane (1a) is provided with flap motor (10), the intersection band that flap motor (10) acts on material loading end (9a) and discharging end (9b) pawl flap (9) of taking offence rotates, gas pawl flap (9) center of turn, distance between the Qi Zhao center of material loading end (9a) gentle pawl flap (9) center of turn, distance between the Qi Zhao center of discharging end (9b) is equal.
3. motor stator shaping pay-off according to claim 1, it is characterized in that, described gas pawl (6) comprises clamping cylinder (6a) and a pair jaw (6b), and described jaw (6b) drives Xia Cong center outwards to strut clamping stator at clamping cylinder (6a).
4. the motor stator shaping pay-off according to claim 1 or 2 or 3, it is characterized in that, be provided with turning motor (8) between described gas pawl (6) and gas pawl flap (9), described turning motor (8) band takes offence pawl (6) vertically for axis rotates.
5. the motor stator shaping pay-off according to claim 1 or 2 or 3, it is characterized in that, described shaping manipulator (1) also comprises lifting motor (14) and the gear (13) fixing with lifting motor (14) rotating shaft, be provided with the tooth bar (16) that vertical direction is arranged in described crane (1a), described gear (13) and tooth bar (16) engaged transmission make crane (1a) can move at vertical direction.
6. the motor stator shaping pay-off according to claim 1 or 2 or 3, it is characterized in that, described conveyor line (7) also comprises the belt conveyor support (5) for locating upper conveyor belt (7a) and lower conveyor belt (7b), described belt conveyor support (5) is provided with the fixing pallet lifting mechanism (4) of two level attitudes, and the spacing distance of pallet lifting mechanism (4) is consistent with the spacing distance of gas pawl.
7. motor stator shaping pay-off according to claim 6, it is characterized in that, described pallet lifting mechanism (4) comprises lifting cylinder (403), for the adapter plate (402) of locating lifting cylinder (403) on belt conveyor support (5) and the lift master (401) be connected with the piston rod of lifting cylinder (403), described adapter plate (402) is provided with some spacing slide bars (404) run through, described lift master (401) is provided with vertical registration mast (405), described pallet (11) is provided with the spacing hole (11b) matched with registration mast (405).
8. the motor stator shaping pay-off according to claim 1 or 2 or 3, it is characterized in that, described pallet inversion mechanism comprise can accommodating tray (11) bay-lift (301), lifting guiding trestle (303) and drive the bay-lift cylinder (302) of bay-lift (301) up-and-down movement, described lifting guiding trestle (303) is positioned at bay-lift (301) side and vertically arranges, lifting guiding trestle (303) is provided with the guide track (304) that bay-lift (301) can be made in vertical direction displacement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510120212.8A CN104787577B (en) | 2015-03-19 | 2015-03-19 | Motor stator trimming feeding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510120212.8A CN104787577B (en) | 2015-03-19 | 2015-03-19 | Motor stator trimming feeding device |
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| Publication Number | Publication Date |
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| CN104787577A true CN104787577A (en) | 2015-07-22 |
| CN104787577B CN104787577B (en) | 2017-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN106586584A (en) * | 2016-12-30 | 2017-04-26 | 苏州达力客自动化科技有限公司 | Carrying machine for supporting feet of air conditioner |
| CN107045932A (en) * | 2017-03-07 | 2017-08-15 | 无锡巨龙硅钢股份有限公司 | A kind of iron core production line |
| CN108098568A (en) * | 2017-12-25 | 2018-06-01 | 深圳市合川医疗科技有限公司 | A kind of automatic grinding device and automatic grinding method |
| CN108683307A (en) * | 2018-07-11 | 2018-10-19 | 宁国井田机电有限公司 | A kind of full-automatic stator enamelled wire trimmer and shaping methods |
| CN108832780A (en) * | 2018-06-12 | 2018-11-16 | 绍兴上风电机科技有限公司 | A kind of feeding collating unit before stator punching superposition |
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| CN109391101A (en) * | 2018-12-24 | 2019-02-26 | 江苏朗信电气有限公司 | A kind of stator assembling machine |
| CN109975677A (en) * | 2019-04-24 | 2019-07-05 | 杭州富生电器有限公司 | A kind of yarn detection device of motor stator |
| CN109986343A (en) * | 2019-03-27 | 2019-07-09 | 巨力自动化设备（浙江）有限公司 | Motor hair fastener type conducting bar manipulator for assembling |
| CN112421903A (en) * | 2020-11-17 | 2021-02-26 | 宁国井田机电有限公司 | Stator shaping system |
| CN113212855A (en) * | 2021-05-07 | 2021-08-06 | 江苏食品药品职业技术学院 | Material clamping device in automatic food boxing machine |
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| CN106586584A (en) * | 2016-12-30 | 2017-04-26 | 苏州达力客自动化科技有限公司 | Carrying machine for supporting feet of air conditioner |
| CN106586584B (en) * | 2016-12-30 | 2023-11-17 | 江苏长欣车辆装备有限公司 | Air conditioner foot margin conveying machine |
| CN107045932A (en) * | 2017-03-07 | 2017-08-15 | 无锡巨龙硅钢股份有限公司 | A kind of iron core production line |
| CN107045932B (en) * | 2017-03-07 | 2018-08-07 | 无锡巨龙硅钢股份有限公司 | A kind of iron core production line |
| CN108098568A (en) * | 2017-12-25 | 2018-06-01 | 深圳市合川医疗科技有限公司 | A kind of automatic grinding device and automatic grinding method |
| CN108832780A (en) * | 2018-06-12 | 2018-11-16 | 绍兴上风电机科技有限公司 | A kind of feeding collating unit before stator punching superposition |
| CN108683307A (en) * | 2018-07-11 | 2018-10-19 | 宁国井田机电有限公司 | A kind of full-automatic stator enamelled wire trimmer and shaping methods |
| CN108857392A (en) * | 2018-07-14 | 2018-11-23 | 厦门强力巨彩光电科技有限公司 | A kind of LED box assemble method and device |
| CN108857392B (en) * | 2018-07-14 | 2024-03-19 | 厦门强力巨彩光电科技有限公司 | LED box body assembling method and device |
| CN109391101B (en) * | 2018-12-24 | 2023-08-29 | 江苏朗信电气股份有限公司 | Stator assembly machine |
| CN109391101A (en) * | 2018-12-24 | 2019-02-26 | 江苏朗信电气有限公司 | A kind of stator assembling machine |
| CN109986343A (en) * | 2019-03-27 | 2019-07-09 | 巨力自动化设备（浙江）有限公司 | Motor hair fastener type conducting bar manipulator for assembling |
| CN109986343B (en) * | 2019-03-27 | 2023-10-03 | 巨力自动化设备（浙江）有限公司 | Mechanical arm for assembling motor hairpin type conducting bar |
| CN109975677A (en) * | 2019-04-24 | 2019-07-05 | 杭州富生电器有限公司 | A kind of yarn detection device of motor stator |
| CN109975677B (en) * | 2019-04-24 | 2024-02-23 | 杭州富生电器有限公司 | Wire detection device of motor stator |
| CN112421903A (en) * | 2020-11-17 | 2021-02-26 | 宁国井田机电有限公司 | Stator shaping system |
| CN112421903B (en) * | 2020-11-17 | 2024-04-02 | 宁国井田机电有限公司 | Stator shaping system |
| CN113212855A (en) * | 2021-05-07 | 2021-08-06 | 江苏食品药品职业技术学院 | Material clamping device in automatic food boxing machine |
| CN117485835A (en) * | 2023-11-16 | 2024-02-02 | 广州载德自动化智能科技有限公司 | Circulation conveying device and workpiece tray conveying method |
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| CN104787577B (en) | 2017-01-18 |
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Address after: 311401 Hangzhou, Zhejiang, Dongzhou street, Dongzhou industrial function zone, Road No. nine, No. 1, No. Applicant after: Hangzhou Fusheng Electrical Appliance Co., Ltd. Address before: 311401 Hangzhou, Dongzhou City Industrial Zone, Fuyang, East Bridge Road, No. 7 Applicant before: Hangzhou Fusheng Electrical Co.,Ltd. |
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