CN220413621U

CN220413621U - Intelligent metal detection device for non-woven carding process

Info

Publication number: CN220413621U
Application number: CN202321783516.9U
Authority: CN
Inventors: 殷式敏; 高禄兴; 邓磊
Original assignee: Qingdao Aoborui Intelligent System Co ltd
Current assignee: Qingdao Aoborui Intelligent System Co ltd
Priority date: 2023-07-08
Filing date: 2023-07-08
Publication date: 2024-01-30
Anticipated expiration: 2033-07-08

Abstract

The utility model discloses an intelligent metal detection device for a non-woven carding process, which relates to the field of textile equipment and comprises a non-woven carding machine, wherein a transmission belt is arranged on the non-woven carding machine, a metal detector is fixedly arranged on the transmission belt, a rejecting structure is arranged on one side of the metal detector, a fixing frame is fixedly arranged on the transmission belt, a blanking structure is arranged on the fixing frame, two conveying shafts are rotatably arranged on the fixing frame, and the same conveying structure is arranged on the two conveying shafts. According to the utility model, through the arrangement of the structures such as the metal detector and the scraping plate, the conveying belt conveys the textile cotton, the textile cotton passes through the metal detector, and when the metal detector detects that the textile cotton contains metal substances, the metal detector drives the first motor, so that the scraping plate can rapidly move and the textile cotton containing the metal is pulled down from the conveying belt under the action of the first motor, and the metal substances are prevented from entering the non-woven carding machine.

Description

Intelligent metal detection device for non-woven carding process

Technical Field

The utility model relates to the technical field of textile equipment, in particular to an intelligent metal detection device for a non-woven carding process.

Background

The textile carding machine is mainly characterized in that textile raw materials are repeatedly loosened and carded by a carding machine to form a wool net with countless single fibers, and the wool net is formed into a wool top after stripping or is polymerized into a wool top or is divided and twisted into rough yarns for later working procedures.

In the prior art, textile cotton is generally doped with metal impurities in the process of processing and producing, if the metal impurities enter a carding machine along with the textile cotton, the metal impurities are easy to cause abrasion and damage of internal devices during the operation of the carding machine, and the quality of finished products of the textile cotton can be influenced, so that a non-woven carding process intelligent metal detection device is needed to meet the demands of people.

Disclosure of Invention

The utility model aims to provide an intelligent metal detection device for a non-woven carding process, which aims to solve the problems that the textile cotton proposed in the background art is generally doped with metal impurities in the process of processing and producing, and if the metal impurities enter a carding machine along with the textile cotton, the metal impurities are easy to cause abrasion and damage of internal devices when the carding machine runs, and the quality of finished products of the textile cotton can be influenced.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a nonwoven carding process intelligence metal detection device, includes nonwoven carding machine, be equipped with the conveyer belt on the nonwoven carding machine, fixed mounting has metal detector on the conveyer belt, and rejecting structure is installed to one side of metal detector, and fixed mounting has the mount on the conveyer belt, installs the unloading structure on the mount, rotates on the mount and installs two conveying shafts, installs same conveying structure on two conveying shafts.

Preferably, the removing structure comprises a connecting frame, the connecting frame is fixedly arranged on one side of the metal detector, a first motor is fixedly arranged on one side of the connecting frame, the first motor is electrically arranged on the metal detector, a screw rod is fixedly arranged at the output end of the first motor, the screw rod is rotatably arranged on the connecting frame, a linkage block is arranged on the screw rod in a threaded manner, the linkage block is slidably arranged on the inner wall of the connecting frame, a scraping plate is fixedly arranged on the bottom side of the linkage block, and two recovery boxes are movably arranged on the bottom side of the conveying belt.

Preferably, the connecting frame is provided with a sliding groove, and the linkage block is slidably arranged in the sliding groove.

Preferably, the linkage block is provided with a threaded hole, and the screw rod is installed in the threaded hole in a threaded mode.

Preferably, the inner walls of the two sides of the sliding groove are provided with limiting sliding grooves, limiting sliding blocks are slidably arranged in the two limiting sliding grooves, and the two limiting sliding blocks are fixedly arranged on the two sides of the linkage block respectively.

Preferably, the blanking structure comprises a material support, the material support is fixedly arranged on a fixing frame, a second motor is fixedly arranged on one side of the fixing frame, a roller is fixedly arranged at the output end of the second motor, the roller is rotatably arranged on the fixing frame, a roller is fixedly arranged on the roller, a plurality of carding rods are fixedly arranged on the roller, a trough is arranged on the inner wall of the fixing frame, the roller and the carding rods are movably arranged in the trough, a baffle is fixedly arranged on the inner wall of the trough, a plurality of baffle grooves are arranged on the baffle, the baffle grooves are matched with the carding rods, a feeding opening is arranged on the fixing frame and communicated with the trough, and the feeding opening is communicated with the material support.

Preferably, the conveying structure comprises a conveying belt, the conveying belt is arranged on two conveying shafts in a transmission mode, a first gear is fixedly arranged at one end of one conveying shaft, a second gear is fixedly arranged at one end of the rolling shaft, and the second gear is meshed with the first gear.

Preferably, the fixing frame is provided with four rotating holes, and two ends of the conveying shaft are respectively rotatably arranged in the two rotating holes on the same side.

The beneficial effects of the utility model are as follows:

according to the utility model, through the arrangement of the structures such as the metal detector and the scraping plate, the conveying belt conveys the textile cotton, the textile cotton passes through the metal detector, and when the metal detector detects that the textile cotton contains metal substances, the metal detector drives the first motor, so that the scraping plate can rapidly move and the textile cotton containing the metal is pulled down from the conveying belt under the action of the first motor, and the metal substances are prevented from entering the non-woven carding machine.

According to the utility model, through the arrangement of the structures such as the second motor and the carding rod, textile cotton can be put into the stock rest during use, and the second motor is driven, so that the carding rod can move and repeatedly scrape the textile cotton under the action of the second motor, the textile cotton passes through the trough, and the space of the trough is limited, so that the quantity of the textile cotton passing through once is limited, the situation that the textile cotton is piled up when passing through the conveying belt is avoided, and the detection of the metal detector can be more accurate.

Drawings

FIG. 1 is a schematic diagram of a non-woven carding process intelligent metal detection device according to the present utility model;

FIG. 2 is a schematic side view of a smart metal detector for a non-woven carding process according to the present utility model;

FIG. 3 is a schematic cross-sectional view of a portion of a fixing frame of an intelligent metal detection device for a non-woven carding process according to the present utility model;

fig. 4 is a schematic structural view of a carding bar portion of an intelligent metal detecting device for a nonwoven carding process according to the present utility model.

In the figure: 100. a nonwoven card; 101. a transmission belt; 200. a metal detector; 201. a connecting frame; 202. a first motor; 203. a screw rod; 204. a linkage block; 205. a scraper; 206. a recovery box; 207. a sliding groove; 208. limiting sliding grooves; 209. a limit sliding block; 210. a threaded hole; 300. a fixing frame; 301. a material support; 302. a second motor; 303. a roller; 304. a roller; 305. carding the rod; 306. a trough; 307. a baffle; 308. a blocking groove; 309. a feed inlet; 400. a conveying shaft; 401. a conveyor belt; 402. a first gear; 403. a second gear; 404. and rotating the hole.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1 to 4, an intelligent metal detecting device for a non-woven carding process comprises a non-woven carding machine 100, wherein a transmission belt 101 is arranged on the non-woven carding machine 100, a metal detector 200 is fixedly arranged on the transmission belt 101, a rejecting structure is arranged on one side of the metal detector 200, a fixing frame 300 is fixedly arranged on the transmission belt 101, a discharging structure is arranged on the fixing frame 300, two conveying shafts 400 are rotatably arranged on the fixing frame 300, the same conveying structure is arranged on the two conveying shafts 400, textile cotton is placed in the fixing frame 300 when in use, so that the textile cotton can fall into a trough 306 through a feed opening 309, a second motor 302 is driven, the output end of the second motor 302 drives a roller 303 to rotate, the roller 303 drives a roller 304 to rotate in the trough 306, the roller 304 drives a carding rod 305 to move while rotating, so that a part of the moving carding rod 305 scrapes the textile cotton through the trough 306, further, the carding bar 305 can repeatedly scrape textile cotton under the continuous rotation of the roller 304, the space of the trough 306 is limited, so that the amount of the textile cotton passing through once is limited, excessive disposable discharging is avoided, the continuously moving carding bar 305 can bring the textile cotton to the baffle 307, the moving carding bar 305 can pass through the baffle 308 arranged on the baffle 307, the textile cotton on the carding bar 305 can be blocked by the baffle 307 to be scraped off, the residual on the carding bar 305 is avoided, meanwhile, the textile cotton can fall on the conveyer belt 401, the second gear 403 is driven to rotate while the roller 303 rotates, one of the conveyer shafts 400 is driven to rotate through meshing with the first gear 402 while the second gear 403 rotates, the conveyer shaft 400 rotates in the rotating hole 404 on the fixing frame 300, realize pivoted effect, can drive conveyer belt 401 through the cooperation with another conveyer shaft 400 when one of them conveyer shaft 400 rotates and remove, make the conveyer belt 401 that removes carry the cotton that weaves to conveyer belt 101, afterwards conveyer belt 101 can carry the cotton that weaves that preliminary comb, the condition that piles up can not appear in the cotton that weaves after preliminary comb, be favorable to metal detector 200 to detect the metal, can drive second motor 302 when metal detector 200 detects that the cotton that passes through contains the metal substance, the output of second motor 302 can drive lead screw 203 and rotate, pivoted lead screw 203 can drive the linkage piece 204 through the cooperation with screw hole 210 and slide, and then make the linkage piece 204 slide in the sliding tray 207, limit slider 209 of both sides can drive respectively in two limit runners 208 when the linkage piece 204 slides, and then avoid the linkage piece 204 to appear shifting pine that takes off, can drive scraper 205 when the linkage piece 204 removes, thereby make scraper 205 scrape the part that contains the metal from conveyer belt 101 and make it fall into in the nonwoven case 206, prevent that the metal substance from entering nonwoven carding machine 100.

Further, reject the structure and include link 201, link 201 fixed mounting is in one side of metal detector 200, one side fixed mounting of link 201 has first motor 202, first motor 202 electrical property is installed on metal detector 200, the output fixed mounting of first motor 202 has lead screw 203, lead screw 203 rotates and installs on link 201, the linkage piece 204 is installed to the screw 203 upper thread, linkage piece 204 slidable mounting is on the inner wall of link 201, the bottom side fixed mounting of linkage piece 204 has scraper blade 205, two recovery boxes 206 of bottom movable mounting of conveyer belt 101, when metal detector 200 detects that the textile cotton that passes through contains the metal substance, can drive second motor 302, the output of second motor 302 can drive lead screw 203 rotation, the cooperation with screw hole 210 can drive the linkage piece 204 through rotatory lead screw 203 and slide, and then make the linkage piece 204 slide in the sliding groove 207, limit slider 209 that can drive both sides respectively slide in two limit runner 208, and then avoid the skew pine to appear in the link piece 204, the scraper blade 205 removes simultaneously, can drive scraper blade 205 and can drive the scraper blade 205 and can prevent that the textile cotton from falling into its part from being carried on the metal detector 100, thereby the non-woven cotton carrier belt is moved to the metal substance is prevented from falling down to the metal substance in the part of the carding machine 100.

Further, a sliding groove 207 is formed in the connecting frame 201, the linkage block 204 is slidably mounted in the sliding groove 207, and the linkage block 204 slides in the sliding groove 207, so that the sliding direction of the linkage block 204 is limited.

Further, the linkage block 204 is provided with a threaded hole 210, the screw 203 is mounted in the threaded hole 210 in a threaded manner, and the rotating screw 203 drives the linkage block 204 to slide through cooperation with the threaded hole 210.

Further, limiting sliding grooves 208 are formed in the inner walls of the two sides of the sliding groove 207, limiting sliding blocks 209 are slidably mounted in the two limiting sliding grooves 208, the two limiting sliding blocks 209 are fixedly mounted on the two sides of the linkage block 204 respectively, and the two limiting sliding blocks 209 on the two sides are driven to slide in the two limiting sliding grooves 208 respectively while the linkage block 204 slides, so that the linkage block 204 is prevented from being deviated and loosened.

Further, the blanking structure comprises a stock rest 301, the stock rest 301 is fixedly arranged on a fixing frame 300, a second motor 302 is fixedly arranged on one side of the fixing frame 300, a roller 303 is fixedly arranged at the output end of the second motor 302, the roller 303 is rotatably arranged on the fixing frame 300, a roller 304 is fixedly arranged on the roller 303, a plurality of carding rods 305 are fixedly arranged on the roller 304, a trough 306 is arranged on the inner wall of the fixing frame 300, the roller 304 and the carding rods 305 are movably arranged in the trough 306, a baffle 307 is fixedly arranged on the inner wall of the trough 306, a plurality of baffle grooves 308 are arranged on the baffle 307, the baffle grooves 308 are matched with the carding rods 305, a feed opening 309 is arranged on the fixing frame 300, the feed opening 309 is communicated with the trough 306, and textile cotton is put into the fixing frame 300 when in use, so that the textile cotton can fall into the trough 306 through the feed opening 309, meanwhile, the second motor 302 is driven, the output end of the second motor 302 drives the roller 303 to rotate, the roller 303 drives the roller 304 to rotate in the trough 306, the roller 304 drives the carding rod 305 to move while rotating, so that part of the moving carding rod 305 scrapes textile cotton to pass through the trough 306, the carding rod 305 can scrape the textile cotton repeatedly under the continuous rotation of the roller 304, the trough 306 is limited in space, the amount of the disposable textile cotton is limited, excessive disposable discharging is avoided, the continuously moving carding rod 305 can bring the textile cotton to the baffle 307, the moving carding rod 305 can pass through the baffle 308, and the textile cotton on the carding rod 305 can be blocked and scraped by the baffle 307, so that the residual on the carding rod 305 is avoided.

Further, the conveying structure comprises a conveying belt 401, the conveying belt 401 is arranged on two conveying shafts 400 in a transmission mode, a first gear 402 is fixedly arranged at one end of one conveying shaft 400, a second gear 403 is fixedly arranged at one end of a roller 303, the second gear 403 is meshed with the first gear 402, textile cotton falls onto the conveying belt 401, the second gear 403 is driven to rotate while the roller 303 rotates, one conveying shaft 400 is driven to rotate through meshing with the first gear 402 while the second gear 403 rotates, the rotating shaft 400 rotates and rotates in a rotating hole 404 on a fixing frame 300, the rotating effect is achieved, the conveying belt 401 is driven to move through cooperation with the other conveying shaft 400 when one conveying shaft 400 rotates, the moving conveying belt 401 can convey the textile cotton onto a conveying belt 101, and then the conveying belt 101 conveys the primarily carded textile cotton.

Further, four rotation holes 404 are formed in the fixing frame 300, two ends of the conveying shaft 400 are respectively rotatably mounted in the two rotation holes 404 located on the same side, and the conveying shaft 400 rotates in the rotation holes 404 on the fixing frame 300 when rotating, so that a rotating effect is achieved.

The working principle of the utility model is as follows:

when in use, textile cotton is put into the fixing frame 300, so that the textile cotton can fall into the trough 306 through the feed inlet 309, the second motor 302 is driven, the output end of the second motor 302 drives the roller 303 to rotate, the roller 303 drives the roller 304 to rotate in the trough 306, the roller 304 drives the carding rod 305 to move while rotating, the movable carding rod 305 scrapes part of the textile cotton and passes through the trough 306, the carding rod 305 can repeatedly scrape the textile cotton under the continuous rotation of the roller 304, the trough 306 has limited space, thereby limiting the amount of the textile cotton passing through once, avoiding excessive blanking, the continuously moving carding rod 305 can bring the textile cotton to the baffle 307, the moving carding rod 305 can pass through the baffle 308, the textile cotton on the carding rod 305 can be blocked by the baffle 307, the device avoids remaining on the carding bar 305, and the textile cotton falls onto the conveying belt 401, the roller 303 rotates and drives the second gear 403 to rotate, the second gear 403 rotates and drives one of the conveying shafts 400 to rotate through meshing with the first gear 402, the conveying shaft 400 rotates and rotates in a rotating hole 404 on the fixing frame 300, the rotating effect is achieved, when one of the conveying shafts 400 rotates, the conveying belt 401 is driven to move through matching with the other conveying shaft 400, so that the moving conveying belt 401 can convey the textile cotton onto the conveying belt 101, the conveying belt 101 can convey the primarily carded textile cotton, the primarily carded textile cotton is not piled, the metal detector 200 is facilitated to detect metal, the second motor 302 is driven when the metal detector 200 detects that the passing textile cotton contains metal substances, the output end of the second motor 302 drives the screw rod 203 to rotate, the rotating screw rod 203 drives the linkage block 204 to slide through the cooperation with the threaded hole 210, so that the linkage block 204 slides in the sliding groove 207, the two limit sliding blocks 209 on two sides are driven to slide in the two limit sliding grooves 208 respectively while the linkage block 204 slides, further offset loosening of the linkage block 204 is avoided, the linkage block 204 moves while driving the scraping plate 205 to move, and therefore the scraping plate 205 can scrape part of textile cotton containing metal from the conveying belt 101 and drop the part of textile cotton into the recovery box 206, and metal substances are prevented from entering the non-woven carding machine 100.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. The utility model provides a nonwoven carding process intelligence metal detection device, includes nonwoven carding machine (100), be equipped with conveyer belt (101), its characterized in that on nonwoven carding machine (100): the metal detector (200) is fixedly installed on the conveying belt (101), the rejecting structure is installed on one side of the metal detector (200), the fixing frame (300) is fixedly installed on the conveying belt (101), the blanking structure is installed on the fixing frame (300), two conveying shafts (400) are rotatably installed on the fixing frame (300), and the same conveying structure is installed on the two conveying shafts (400).

2. The intelligent metal detection device for a nonwoven carding process according to claim 1, wherein: the rejecting structure comprises a connecting frame (201), wherein the connecting frame (201) is fixedly arranged on one side of a metal detector (200), a first motor (202) is fixedly arranged on one side of the connecting frame (201), the first motor (202) is electrically arranged on the metal detector (200), a screw rod (203) is fixedly arranged at the output end of the first motor (202), the screw rod (203) is rotatably arranged on the connecting frame (201), a linkage block (204) is arranged on the screw rod (203) in a threaded manner, the linkage block (204) is slidably arranged on the inner wall of the connecting frame (201), a scraping plate (205) is fixedly arranged on the bottom side of the linkage block (204), and two recovery boxes (206) are movably arranged on the bottom side of the conveying belt (101).

3. The intelligent metal detection device for a nonwoven carding process according to claim 2, wherein: a sliding groove (207) is formed in the connecting frame (201), and the linkage block (204) is slidably mounted in the sliding groove (207).

4. The intelligent metal detection device for a nonwoven carding process according to claim 2, wherein: threaded holes (210) are formed in the linkage blocks (204), and the screw rods (203) are installed in the threaded holes (210) in a threaded mode.

5. A nonwoven carding process intelligent metal detection device according to claim 3, characterized in that: limiting sliding grooves (208) are formed in the inner walls of two sides of the sliding groove (207), limiting sliding blocks (209) are slidably mounted in the two limiting sliding grooves (208), and the two limiting sliding blocks (209) are fixedly mounted on two sides of the linkage block (204) respectively.

6. The intelligent metal detection device for a nonwoven carding process according to claim 1, wherein: the blanking structure comprises a material support (301), the material support (301) is fixedly arranged on a fixing frame (300), a second motor (302) is fixedly arranged on one side of the fixing frame (300), a roller (303) is fixedly arranged at the output end of the second motor (302), the roller (303) is rotatably arranged on the fixing frame (300), a roller (304) is fixedly arranged on the roller (303), a plurality of carding rods (305) are fixedly arranged on the roller (304), a trough (306) is arranged on the inner wall of the fixing frame (300), the roller (304) and the carding rods (305) are movably arranged in the trough (306), a baffle (307) is fixedly arranged on the inner wall of the trough (306), a plurality of baffle grooves (308) are formed in the baffle (307), the baffle grooves (308) are matched with the carding rods (305), a feeding opening (309) is formed in the fixing frame (300), the feeding opening (309) is communicated with the trough (306), and the feeding opening (309) is communicated with the material support (301).

7. The intelligent metal detection device for a nonwoven carding process according to claim 1, wherein: the conveying structure comprises a conveying belt (401), the conveying belt (401) is arranged on two conveying shafts (400) in a transmission mode, a first gear (402) is fixedly arranged at one end of one conveying shaft (400), a second gear (403) is fixedly arranged at one end of a rolling shaft (303), and the second gear (403) is meshed with the first gear (402).

8. The intelligent metal detection device for a nonwoven carding process according to claim 1, wherein: four rotating holes (404) are formed in the fixing frame (300), and two ends of the conveying shaft (400) are respectively rotatably arranged in the two rotating holes (404) on the same side.