CN220350057U - High-speed laminating equipment of compatible double product - Google Patents
High-speed laminating equipment of compatible double product Download PDFInfo
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- CN220350057U CN220350057U CN202320465422.0U CN202320465422U CN220350057U CN 220350057 U CN220350057 U CN 220350057U CN 202320465422 U CN202320465422 U CN 202320465422U CN 220350057 U CN220350057 U CN 220350057U
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- 238000010030 laminating Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 50
- 239000002245 particle Substances 0.000 claims description 40
- 238000007599 discharging Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 21
- 239000006260 foam Substances 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 12
- 239000002305 electric material Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims 1
- 238000003475 lamination Methods 0.000 abstract description 15
- 238000007664 blowing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Abstract
The utility model discloses high-speed laminating and assembling equipment compatible with double-row products, which comprises a U-shaped mounting frame fixedly mounted on the rear side of the top of a machine case and an upper camera fixedly mounted at the central position of the front side of the U-shaped mounting frame through a camera horizontal mounting frame, wherein a feeding mechanism for feeding a material belt is mounted on the rear side of the top of the machine case, and a material receiving mechanism for receiving the processed material belt is mounted on the front side of the top of the machine case. The device can realize the lamination of double-row products and can be compatible with the lamination of single-row products, adopts two XYZ linear module manipulators, combines the snap shooting positioning of a camera and a lower camera, combines two circular vibration plates and two straight vibration plates, can easily realize the high-speed lamination, and has higher lamination precision.
Description
Technical Field
The utility model relates to the technical field of high-speed laminating equipment, in particular to high-speed laminating equipment compatible with double-row products.
Background
The existing common swing arm colloidal particle laminating equipment can only laminate single-row products, some double-row products are required to be disassembled again after single-row assembly is completed to guide the coil again for another-row assembly, so that the efficiency is low, in addition, the swing arm laminating equipment is positioned by means of a jig, so that the laminating precision stability is poor, and based on the above conditions, the high-speed laminating equipment compatible with double-row products is provided.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides high-speed laminating and assembling equipment compatible with double-row products.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the high-speed laminating equipment compatible with double-row products comprises a U-shaped mounting frame fixedly mounted on the rear side of the top of a machine case and an upper camera fixedly mounted at the central position of the front side of the U-shaped mounting frame through a camera horizontal mounting frame, wherein a feeding mechanism for feeding a material belt is mounted on the rear side of the top of the machine case, and a receiving mechanism for receiving the processed material belt is mounted on the front side of the top of the machine case;
the front side and the right side of the CCD camera are respectively matched with a CCD light source fixedly arranged at the top of the circular vibration disc, the front side of each circular vibration disc is respectively provided with a rubber particle storage disc fixedly arranged at the top of the machine case, the inside of each rubber particle storage disc is provided with a rubber particle storage disc induction device matched with a feeding port of the circular vibration disc, the discharging port of each circular vibration disc is matched with a direct vibration disc arranged at the top of the machine case, two circular vibration discs are respectively matched with a CCD camera fixedly arranged at the top of the machine case through a camera vertical mounting frame, the CCD light source fixedly arranged at the top of the circular vibration disc is matched under the CCD camera, the two direct vibration discs are respectively matched with an XYZ linear module manipulator arranged at the top of the machine case, the moving end of each XYZ linear module manipulator is fixedly provided with four driving motors with suction nozzles on output shafts, and the left side and the right side of the front and rear guide discs are respectively provided with a rubber particle storage disc induction device fixedly arranged at the top of the machine case and used for sucking suction nozzles, and the front and rear guide discs are further arranged at the top of the machine case are further provided with a motor for driving the motor to drive the front and rear guide table to be provided with a rolling wheel to move.
Preferably, the feeding mechanism comprises a rear fixed transverse plate fixedly mounted at the rear side of the top of the chassis, a first driving motor is fixedly mounted on the rear fixed transverse plate, a feeding mechanism discharging shaft of which the outer side is wound on a charging belt is fixedly mounted on an output shaft of the first driving motor, a rear fixed vertical plate is further vertically fixed on the rear fixed transverse plate, a second driving motor is fixedly mounted on the rear fixed vertical plate, and a feeding mechanism film collecting shaft used for winding a protection film on the material belt is fixedly mounted on an output shaft of the second driving motor.
Preferably, the material receiving mechanism comprises a front side fixed transverse plate fixedly arranged at the front side of the top of the chassis, a third driving motor is fixedly arranged on the front side fixed transverse plate, and a material receiving shaft used for winding the processed material belt is fixedly arranged on an output shaft of the third driving motor.
Preferably, the front side of the material receiving shaft is provided with a movable material discharging frame in a matched mode, and the movable material discharging frame is horizontally rotatably provided with a foam protection film material discharging shaft with a foam protection film wound on the outer side.
Preferably, the rubber particle storage tray is fixedly provided with a vibration motor.
Preferably, the feed inlet of the direct vibration disc is matched with the discharge outlet of the circular vibration disc, and the discharge outlet of the direct vibration disc is provided with photoelectric sensing equipment electrically connected with a corresponding fourth driving motor.
Preferably, the lower camera is provided with an annular light source.
Preferably, a material color code sensor electrically connected with the electric material belt pressing roller and the two XYZ linear module manipulators is arranged at the back side of the top of the front-back material guiding table.
The device can realize the lamination of double-row products and can be compatible with the lamination of single-row products, adopts two XYZ linear module manipulators, combines the snap shooting positioning of a camera and a lower camera, combines two circular vibration plates and two straight vibration plates, can easily realize the high-speed lamination, and has higher lamination precision.
Drawings
Fig. 1 is a schematic perspective view of a high-speed lamination assembly device compatible with double-row products.
In the figure: 1. a chassis; 2. a U-shaped mounting rack; 3. a camera is arranged on; 4. a rear fixed cross plate; 5. a feeding shaft of the feeding mechanism; 6. a rear fixed vertical plate; 7. film collecting shaft of feeding mechanism; 8. a front side fixing cross plate; 9. a material receiving shaft; 10. a movable discharging frame; 11. a foam protection film discharging shaft; 12. front and back guide tables; 13. a circular vibration disk; 14. a colloidal particle storage tray; 15. a colloidal particle storage tray sensing device; 16. a direct vibration disk; 17. a CCD camera; 18. a CCD light source; 19. XYZ linear module manipulator; 20. a suction nozzle; 21. a lower camera; 22. a material color scale sensor; 23. electric material belt pressing roller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1, a high-speed laminating and assembling device compatible with double-row products comprises a U-shaped mounting frame 2 fixedly mounted on the rear side of the top of a chassis 1 and an upper camera 3 fixedly mounted on the front center of the U-shaped mounting frame 2 through a camera horizontal mounting frame, wherein a feeding mechanism for feeding a material belt is mounted on the rear side of the top of the chassis 1, the feeding mechanism comprises a rear fixed transverse plate 4 fixedly mounted on the rear side of the top of the chassis 1, a first driving motor is fixedly mounted on the rear fixed transverse plate 4, a feeding shaft 5 of the feeding mechanism of which the outer side winds a material belt is fixedly mounted on an output shaft of the first driving motor, a rear fixed vertical plate 6 is also vertically fixed on the rear fixed transverse plate 4, a second driving motor is fixedly mounted on the rear fixed vertical plate 6, and a film collecting shaft 7 of the feeding mechanism for winding a protection film on the material belt is fixedly mounted on an output shaft of the second driving motor;
the front side of the top of the machine case 1 is provided with a receiving mechanism for receiving processed material strips, the receiving mechanism comprises a front side fixed transverse plate 8 fixedly arranged at the front side of the top of the machine case 1, a third driving motor is fixedly arranged on the front side fixed transverse plate 8, an output shaft of the third driving motor is fixedly provided with a receiving shaft 9 for winding the processed material strips, the front side of the receiving shaft 9 is provided with a movable discharging frame 10 in a matched manner, and a foam protection film discharging shaft 11 with a foam protection film wound on the outer side is horizontally and rotatably arranged on the movable discharging frame 10;
a front-back guide table 12 fixedly arranged at the top of the case 1 is arranged right below the upper camera 3, a round vibration disc 13 fixedly arranged at the top of the case 1 is respectively arranged at the left side and the right side of the front-back guide table 12, a blowing mechanism for blowing off unqualified rubber particles is arranged on the round vibration disc 13, a rubber particle storage disc 14 fixedly arranged at the top of the case 1 is arranged at the front side of each round vibration disc 13, a vibrating motor is fixed on the rubber particle storage disc 14, a rubber particle storage disc sensing device 15 matched with a feed inlet of the round vibration disc 13 is arranged in the rubber particle storage disc 14, when the rubber particle storage disc sensing device 15 detects that rubber particles of the round vibration disc 13 are used to exceed a certain amount, the rubber particle storage disc sensing device 15 automatically starts the vibrating motor to feed the round vibration disc 13 by the rubber particle storage disc 14, a straight vibration disc 16 arranged at the top of the case 1 is matched with a discharge outlet of the round vibration disc 13, the feed inlet of the straight vibration disk 16 is matched with the discharge outlet of the circular vibration disk 13, the discharge outlet of the straight vibration disk 16 is provided with photoelectric sensing equipment electrically connected with a corresponding fourth driving motor, two circular vibration disks 13 are respectively matched with a CCD camera 17 fixedly arranged at the top of the machine case 1 through a camera vertical mounting frame, a CCD light source 18 fixedly arranged at the top of the circular vibration disk 13 is matched under the CCD camera 17, two straight vibration disks 16 are respectively matched with an XYZ linear module manipulator 19 arranged at the top of the machine case 1, the moving end of the XYZ linear module manipulator 19 is fixedly provided with four fourth driving motors with suction nozzles 20 on output shafts, a lower camera 21 fixedly arranged at the top of the machine case 1 and used for capturing rubber particles sucked by the suction nozzles 20 is respectively arranged at the left side and the right side of the front and back guide table 12, the lower camera 21 is provided with an annular light source, the utility model can realize the lamination of double-row products and can also be compatible with the lamination of single-row products, the equipment adopts two XYZ linear module manipulators 19, and the snap shooting positioning of a camera 3 and a lower camera 21 is combined with two circular vibration plates 13 and two direct vibration plates 16, so that the high-speed lamination can be easily realized, and the lamination precision is higher.
In the utility model, a protective film of a material belt on a feeding mechanism discharging shaft 5 is wound on a feeding mechanism film collecting shaft 7, the material belt with the protective film removed is pressed on the top of a front-back guide table 12 by an electric material belt pressing roller 23, meanwhile, the processed material belt and a foam protective film outside a foam protective film discharging shaft 11 are simultaneously wound on the outer side of a material collecting shaft 9, when the material belt with the protective film removed needs to move forwards, a first driving motor, a second driving motor, a third driving motor and the electric material belt pressing roller 23 are all started, the electric material belt pressing roller 23 drives the material belt with the protective film removed to slide forwards on the top of the front-back guide table 12 by friction force, simultaneously, the first driving motor, the second driving motor and the third driving motor are all in starting states, the output shaft of the first driving motor drives the feeding mechanism discharging shaft 5 to rotate, the feeding mechanism discharging shaft 5 is enabled to discharge the material strips outside the feeding mechanism discharging shaft 5, the output shaft of the second driving motor drives the feeding mechanism film collecting shaft 7 to rotate, the feeding mechanism film collecting shaft 7 winds the protective film of the material strips, the third driving motor drives the material collecting shaft 9 to rotate, the material collecting shaft 9 winds the processed material strips and the foam protective film outside the foam protective film discharging shaft 11 at the same time, the foam protective film discharging shaft 11 is enabled to rotate on the movable discharging frame 10, when the material color scale sensor 22 judges that the material strips with the protective films removed are moved in place, the material color scale sensor 22 controls the first driving motor, the second driving motor, the third driving motor and the electric material strip pressing roller 23 to pause, meanwhile, the material color scale sensor 22 controls the XYZ linear module manipulator 19 to start, the XYZ linear module manipulator 19 moves the suction nozzles 20 on the output shafts of the corresponding four fourth driving motors to the discharge holes of the direct vibration disk 16 through the moving ends of the XYZ linear module manipulator 19, when photoelectric sensing equipment at the discharge holes of the direct vibration disk 16 detects that materials exist, the output shafts of the fourth driving motors drive the suction nozzles 20 to rotate so as to absorb the rubber particles, the XYZ linear module manipulator 19 can move the rubber particles absorbed by the suction nozzles to the visual field position of the lower camera 21, the lower camera 21 captures coordinate data of the rubber particles, the lower camera 21 can capture the position coordinates of the rubber particles, and can also carry out secondary judgment on the direction of the rubber particles, when the imaging finds that the rubber particles are in a direction, the corresponding suction nozzles 20 can throw away the current rubber particles for capturing again, capture the coordinates again until the coordinate data of the 4 rubber particles are completely captured, and meanwhile, the upper camera 3 is used for capturing the position of the 4 products on a material belt to take out the coordinate data of the products, and the coordinate data of the lower camera 21 are combined with a CCD template to carry out matching compensation, so that the XYZ linear module manipulator 19 can automatically and stably paste the rubber particles absorbed by the 20 to the position to be pasted on the material belt;
in addition, the feeding mechanism consists of a circular vibration disc 13, a rubber particle storage disc 14 and a direct vibration disc 16, the rubber particle storage disc 14 can automatically put rubber particles into the corresponding circular vibration disc 13 under the control of a rubber particle storage disc sensing device 15, the circular vibration disc 13 automatically forms a vertical direction for forward running, a CCD vision of a CCD camera 17 is combined to distinguish the discharging direction of materials in motion, the rubber particles with the unpaired reverse side and the side reverse side are automatically blown away, the rubber particles meeting the direction requirements are allowed to pass through, the allowed rubber particles flow into the direct vibration disc 16 and are transmitted to a discharging hole of the direct vibration disc 16, and the rubber particles are sucked by a suction nozzle 20 on an output shaft of a fourth driving motor;
by the above process, it can be seen that the device adopts two XYZ linear module manipulators 19, and the snapshot positioning of the camera 3 and the lower camera 21, and combines the two circular vibration plates 13 and the two direct vibration plates 16, so that high-speed lamination can be easily realized, and the lamination precision is higher.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (8)
1. The high-speed laminating equipment compatible with double-row products comprises a U-shaped mounting frame (2) fixedly mounted on the rear side of the top of a machine case (1) and an upper camera (3) fixedly mounted on the central position of the front side of the U-shaped mounting frame (2) through a camera horizontal mounting frame, and is characterized in that a feeding mechanism for feeding a material belt is mounted on the rear side of the top of the machine case (1), and a material receiving mechanism for receiving the processed material belt is mounted on the front side of the top of the machine case (1);
a front and a rear guide tables (12) fixedly mounted at the top of the case (1) are arranged right below the upper camera (3), a circular vibration disc (13) fixedly mounted at the top of the case (1) is respectively arranged at the left side and the right side of the front and the rear guide tables (12), a colloidal particle storage disc (14) fixedly mounted at the top of the case (1) is arranged at the front side of each circular vibration disc (13), a colloidal particle storage disc induction device (15) matched with a feed inlet of the circular vibration disc (13) is mounted in the colloidal particle storage disc (14), a straight vibration disc (16) mounted at the top of the case (1) is matched with a discharge outlet of the circular vibration disc (13), a CCD camera (17) fixedly mounted at the top of the case (1) through a camera vertical mounting frame is respectively matched with the two circular vibration discs (13), a CCD light source (18) fixedly mounted at the top of the circular vibration disc (13) is respectively matched with the two straight vibration discs (16), a linear output shaft (19) of a mechanical hand (20) mounted at the top of the XYZ (XYZ) of the case (1) is respectively matched with the four mechanical hand drive output shafts of a linear manipulator (20), the left side and the right side of the front and back guide table (12) are respectively provided with a lower camera (21) fixedly installed at the top of the machine case (1) and used for capturing colloidal particles absorbed by the suction nozzle (20), and the top of the front and back guide table (12) is also provided with an electric material belt pressing roller (23) for driving the material belt to move at the top of the front and back guide table.
2. The high-speed laminating equipment compatible with double-row products according to claim 1, wherein the feeding mechanism comprises a rear side fixed transverse plate (4) fixedly installed at the rear side of the top of the chassis (1), a first driving motor is fixedly installed on the rear side fixed transverse plate (4), a feeding mechanism discharging shaft (5) with the outer side wound with a charging belt is fixedly installed on an output shaft of the first driving motor, a rear side fixed vertical plate (6) is further vertically fixed on the rear side fixed transverse plate (4), a second driving motor is fixedly installed on the rear side fixed vertical plate (6), and a feeding mechanism film collecting shaft (7) used for winding a protective film on the charging belt is fixedly installed on an output shaft of the second driving motor.
3. The high-speed laminating and assembling device compatible with double-row products according to claim 1, wherein the material receiving mechanism comprises a front side fixed transverse plate (8) fixedly arranged on the front side of the top of the chassis (1), a third driving motor is fixedly arranged on the front side fixed transverse plate (8), and a material receiving shaft (9) for winding the processed material belt is fixedly arranged on an output shaft of the third driving motor.
4. A high-speed laminating assembly equipment compatible with double-row products according to claim 3, characterized in that a movable discharging frame (10) is arranged on the front side of the material collecting shaft (9) in a matching way, and a foam protection film discharging shaft (11) with a foam protection film is horizontally and rotatably arranged on the movable discharging frame (10).
5. The high-speed laminating and assembling device compatible with double-row products according to claim 1, wherein a vibration motor is fixed on the colloidal particle storage tray (14).
6. The high-speed laminating assembly equipment compatible with double-row products according to claim 1, wherein a feed inlet of the direct vibration disc (16) is matched with a discharge outlet of the circular vibration disc (13), and a photoelectric sensing equipment electrically connected with a corresponding fourth driving motor is arranged at the discharge outlet of the direct vibration disc (16).
7. A high speed conformable assembly apparatus for a compatible dual row product according to claim 1 wherein said lower camera (21) has an annular light source thereon.
8. The high-speed laminating and assembling device compatible with double-row products according to claim 1, wherein a material color code sensor (22) electrically connected with an electric material belt pressing roller (23) and two XYZ linear module manipulators (19) is arranged on the back side of the top of the front-back guide table (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320465422.0U CN220350057U (en) | 2023-03-13 | 2023-03-13 | High-speed laminating equipment of compatible double product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320465422.0U CN220350057U (en) | 2023-03-13 | 2023-03-13 | High-speed laminating equipment of compatible double product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220350057U true CN220350057U (en) | 2024-01-16 |
Family
ID=89482296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320465422.0U Active CN220350057U (en) | 2023-03-13 | 2023-03-13 | High-speed laminating equipment of compatible double product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220350057U (en) |
-
2023
- 2023-03-13 CN CN202320465422.0U patent/CN220350057U/en active Active
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