CN212418736U - Rotary wood grade sorting device - Google Patents
Rotary wood grade sorting device Download PDFInfo
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- CN212418736U CN212418736U CN202020499512.8U CN202020499512U CN212418736U CN 212418736 U CN212418736 U CN 212418736U CN 202020499512 U CN202020499512 U CN 202020499512U CN 212418736 U CN212418736 U CN 212418736U
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Abstract
The technology discloses a rotary type wood grade sorting device which comprises a conveyor belt mechanism, an electric lifting table and a sorting mechanism, wherein the electric lifting table is arranged behind the conveyor belt mechanism, a gap is formed between the conveyor belt mechanism and the electric lifting table, cameras I are arranged above and below the gap, and the sorting mechanism is positioned on one side of the electric lifting table; the sorting device comprises a sorting table, a stand column, a top structure and a sucker carrying structure, the middle of the sorting table is connected with the top structure through the stand column, a plurality of collecting grooves are formed in the circumferential direction of the sorting table, each collecting groove corresponds to one collecting basket, a circle of circular track is arranged in the circumferential direction of the top structure, and the sucker carrying structure is connected with the circular track in a sliding mode. The technology can automatically identify and divide the grade of the plate by a machine and then automatically realize the separation of the plate. The sorting function can be completely realized by machinery, workers are liberated from repeated and tedious labor, and the production efficiency can be greatly improved.
Description
Technical Field
The technology belongs to the field of agricultural and forestry tools, and mainly relates to a rotary type wood grade sorting device.
Background
The sorting of timber panel mainly adopts artifical discernment in the production at present, not only wastes time and energy, and work efficiency is also not high. It is a great challenge to the skill, physical and mental of the worker. On one hand, the workers need to have professional skills and need to be trained; on the other hand, the continuous long-time physical and mental labor of workers is needed, and the continuous identification and sorting needs to consume huge energy. Moreover, the production efficiency is seriously reduced by the pure labor, which requires repeated and lasting work.
Disclosure of Invention
The technical problem that this technique will be solved provides a rotation type timber grade sorting unit to the not enough of above-mentioned prior art, and this rotation type timber grade sorting unit can independently discern and divide the grade of panel by the machine, then independently realizes the sorting of panel. The sorting function can be completely realized by machinery, workers are liberated from repeated and tedious labor, and the production efficiency can be greatly improved.
In order to achieve the technical purpose, the technical scheme adopted by the technology is as follows:
the rotary type wood grade sorting device comprises a conveyor belt mechanism, an electric lifting table and a sorting mechanism, wherein the electric lifting table is arranged behind the conveyor belt mechanism, a gap is formed between the conveyor belt mechanism and the electric lifting table, cameras I are arranged above and below the gap, and the sorting mechanism is positioned on one side of the electric lifting table;
the sorting device comprises a sorting table, an upright post, a top structure and a sucker carrying structure, wherein the middle part of the sorting table is connected with the top structure through the upright post, a plurality of collecting tanks are formed in the circumferential direction of the sorting table, each collecting tank corresponds to one collecting basket, and a circle of circular track is formed in the circumferential direction of the top structure;
the sucker carrying structure comprises a first electric walking device, a first electric rotating device, a linear track, a second electric walking device, a vertical rod and an electric sucker, wherein the first electric walking device is in rolling connection with the circular track and can walk along the circular track;
the electric sucker can move above the electric lifting platform under the driving of the first electric walking device and the second electric walking device.
As a further improved technical scheme of the technology, the upper surface of the sorting table is also provided with two cameras which are symmetrically arranged, and the two cameras are positioned between two collecting tanks.
As a further improved technical scheme of the technology, the electric lifting platform is arranged in a reserved groove of the sorting platform and located between two collecting grooves, the sorting platform is arc-shaped, a base is further arranged at the bottom of the sorting platform, and the base is connected with the lower surface of the middle of the sorting platform.
As a further improved technical scheme of the technology, the electric walking device comprises a first sliding block, a first roller and a first driving motor, the first driving motor is fixedly connected to the first sliding block, the first sliding block is connected to the circular track in a sliding mode, the first sliding block is connected to the first roller in a rolling mode, the first roller is connected to the first sliding block in a rolling mode, an output shaft of the first driving motor is connected to the first roller, and the first driving motor is used for driving the first roller to roll on the circular track.
As a further improved technical scheme of the technology, the first roller is four, two of the first rollers are in rolling connection with one side wall of the circular track, the other two of the first rollers are in rolling connection with the other side wall of the circular track, the first driving motor is two, and output shafts of the first driving motors are respectively connected with the first two of the rollers.
As the further improved technical scheme of this technique, electric rotary device includes rotating electrical machines, gear, toothed disc and base, the equal fixed connection of rotating electrical machines and base is in the bottom of sliding block one, toothed disc and linear orbit fixed connection, toothed disc and base swivelling joint, rotating electrical machines's output shaft and gear connection, the gear meshes with the toothed disc, rotating electrical machines is used for through gear and toothed disc drive linear orbit rotatory.
As the technical scheme of this technical further improvement, electronic running gear two includes sliding block two, driving motor two and gyro wheel two, two fixed connection of driving motor are on sliding block two, two sliding connection of sliding block are on the straight line track, and rotate on the sliding block two and be connected with the gyro wheel with straight line track roll connection, driving motor two's output shaft and gyro wheel two are connected and driving motor two are used for driving gyro wheel two and roll on the straight line track, the bottom of sliding block two is passed through the montant and is connected with electric suction cup.
As a further improved technical scheme of the technology, the number of the two rollers is four, two of the two rollers are in rolling connection with one side wall of the linear track, the other two rollers are in rolling connection with the other side wall of the linear track, the number of the two driving motors is two, and output shafts of the two driving motors are respectively connected with the two rollers.
As the further improved technical scheme of this technique, electric chuck includes vacuum pump and sucking disc, the vacuum pump passes through the pipeline and is connected with the sucking disc, vacuum pump and pipeline all are connected with the montant through the fixed plate, the sucking disc mouth of sucking disc sets up perpendicularly downwards.
As a further improved technical scheme of the technology, the system further comprises a computer, wherein the camera I, the camera II, the electric lifting platform, the driving motor I, the driving motor II, the rotating motor and the vacuum pump are all electrically connected with the computer.
The beneficial effect of this technique does:
(1) the sucker carrying structure of the sorting device can perform circular motion, so that the whole device can work circularly and is high in efficiency.
(2) The technology can identify defective products and discard the defective products through the first camera and the second camera, and divide qualified products into four different grades.
(3) The technology is divided into grades by a computer, so that a large amount of labor is saved. And the computer can not make misjudgment due to fatigue, eye flower and the like.
(4) Every collection basket in this technique is full, can all be carried out by fork truck, together with whole collection basket, carries out other processing. And then replaced with a new corresponding collection basket.
(5) The whole sorting mechanism is designed to be circular, and the space is saved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present technology.
Fig. 2 is a schematic diagram of the overall structure of the present technology.
Fig. 3 is a third schematic view of the overall structure of the present technology.
Fig. 4 is a schematic view of the structure of the sorting deck of the sorting apparatus.
Fig. 5 is a schematic structural view of the top structure of the sorting apparatus.
Fig. 6 is a partially enlarged view of a in fig. 2.
FIG. 7 is a schematic view of a specific structure of an electric walking device I
Fig. 8 is a partially enlarged view of B in fig. 2.
Fig. 9 is a schematic structural diagram of the gear plate, the linear guide rail and the electric suction cup.
Fig. 10 is a partial enlarged view of C in fig. 3.
Fig. 11 is a schematic structural view of the linear rail and the second electric running gear.
Fig. 12 is a partial enlarged view of D in fig. 11.
Detailed Description
Embodiments of the present technique are further described below with reference to FIGS. 1-12:
as shown in fig. 1 to 3, the present embodiment provides a rotary wood grade sorting device, which includes a conveyor belt mechanism 1, an electric lifting platform 2 and a sorting mechanism, the electric lifting platform 2 is arranged at the rear of the conveyor belt mechanism 1, a gap is arranged between the conveyor belt mechanism 1 and the electric lifting platform 2, a first camera 3 is arranged above and below the gap, and the first camera 3 is fixed at one side of the sorting mechanism through an upper bracket 4 and a lower bracket 4. The sorting mechanism is positioned on one side of the electric lifting platform 2. The first camera 3 can collect images of the upper and lower surfaces of the wood at the gap.
The sorting device comprises a sorting table 6, an upright post 7, a top structure 8 and a sucker carrying structure, wherein the middle part of the sorting table 6 is connected with the top structure 8 through the upright post 7, a plurality of collecting grooves 18 (shown in figure 4) are formed in the circumferential direction of the sorting table 6, a collecting basket 5 (comprising a first collecting basket, a second collecting basket, a third collecting basket, a fourth collecting basket and a fifth collecting basket) is correspondingly placed at each collecting groove 18, and a circle of circular track 9 (shown in figure 5) is arranged in the circumferential direction of the top structure 8; a plurality of ribs 10 are provided above the top structure 8, and the ribs 10 can reinforce the strength of the top structure 8.
As shown in fig. 1, the sucker carrying structure comprises a first electric walking device 11, an electric rotating device 17, a linear track 12, a second electric walking device, a vertical rod 13 and an electric sucker 14, the first electric walking device 11 is in rolling connection with the circular track 9, and the first electric walking device 11 can walk along the circular track 9, the electric walking device I11 is connected with an electric rotating device 17, the electric rotating device 17 is connected with the linear track 12, the electric rotating device 17 is used for driving the linear track 12 to rotate, the linear track 12 is connected with a second electric walking device in a rolling way, and the second electric walking device can walk along the linear track 12, the second electric walking device is connected with the electric sucker 14 through the vertical rod 13, the electric sucker 14 is located under the second electric walking device, and the electric sucker 14 is used for generating suction force on wood to be sorted.
The electric suction cup 14 can move to the position above the electric lifting platform 2 under the driving of the first electric walking device 11 and the second electric walking device, so that suction force is generated on wood on the electric lifting platform 2.
There may be a plurality of suction cup carrying structures of this embodiment.
As shown in fig. 1 and 4, two second cameras 15 are connected to the upper surface of the sorting deck 6 through a second camera bracket 19, the two second cameras 15 are symmetrically arranged, and the two second cameras 15 are located between two collecting grooves 18.
As shown in fig. 1 and 4, the electric lifting platform 2 is installed in a reserve tank of the sorting platform 6 and located between two collecting tanks 18, the sorting platform 6 is arc-shaped, a base 16 is further arranged at the bottom of the sorting platform 6, and the base 16 is connected with the lower surface of the middle of the sorting platform 6.
As shown in fig. 6 and 7, the first electric walking device 11 includes a first sliding block 20, a first roller 22 and a first driving motor 21, the first driving motor 21 is fixedly connected to the first sliding block 20, the first sliding block 20 is slidably connected to the circular track 9, the first sliding block 20 is rotatably connected to the roller which is rotatably connected to the circular track 9, an output shaft of the first driving motor 21 passes through the first sliding block 20 to be connected to the first roller 22 located inside the first sliding block 20, and the first driving motor 21 is used for driving the first roller 22 to roll on the circular track 9. The number of the first rollers 22 is four, two of the first rollers 22 are in rolling connection with the inner side wall of the circular track 9, the other two of the first rollers 22 are in rolling connection with the outer side wall of the circular track 9, the number of the first driving motors 21 is two, and output shafts of the two first driving motors 21 are respectively connected with the two first rollers 22.
As shown in fig. 9 and 10, the electric rotating device 17 includes a rotating motor 27, a gear 28, a gear disc 30 and a base 29, wherein the rotating motor 27 and the base 29 are both fixedly connected to the bottom of the first sliding block 20, the gear disc 30 is fixedly connected to the linear rail 12, the gear disc 30 is rotatably connected to the base 29, an output shaft of the rotating motor 27 is connected to the gear 28, the gear 28 is engaged with the gear disc 30, and the rotating motor 27 is used for driving the linear rail 12 to rotate through the gear 28 and the gear disc 30.
As shown in fig. 11 and 12, the second electric walking device includes a second sliding block 31, a second driving motor 32 and a second roller 33, the second driving motor 32 is fixedly connected to the second sliding block 31, the second sliding block 31 is slidably connected to the linear rail 12, the second sliding block 31 is rotatably connected to the roller which is rotatably connected to the linear rail 12, an output shaft of the second driving motor 32 is connected to the second roller 33, the second driving motor 32 is used for driving the second roller 33 to roll on the linear rail 12, and the bottom of the second sliding block 31 is connected to the electric suction cup 14 through the vertical rod 13. The number of the second rollers 33 is four (the front part of the second sliding block 31 is provided with two, the rear part of the second sliding block 31 is provided with two), two of the second rollers 33 are in rolling connection with one side wall of the linear track 12, the other two rollers 33 are in rolling connection with the other side wall of the linear track 12, two of the driving motors 32 are provided, and output shafts of the two driving motors 32 are respectively connected with the two rollers 33.
As shown in fig. 8 and 9, the electric suction cup 14 includes a vacuum pump 23 and a suction cup 26, the vacuum pump 23 is connected to the suction cup 26 through a pipe 24, the vacuum pump 23 and the pipe 24 are both connected to the vertical rod 13 through a fixing plate 25, and a suction cup opening of the suction cup 26 is vertically downward disposed. Two electric suction cups 14 are mounted on the fixing plate 25 of this embodiment. When the vacuum pump 23 is operated, the suction cup 26 generates a negative pressure through the pipe 24, thereby generating a suction force to the wood.
The embodiment also comprises a computer, wherein the first camera 3, the second camera 15, the electric lifting platform 2, the first driving motor 21, the second driving motor 32, the rotating motor 27, the vacuum pump 23 and the like are electrically connected with the computer. The first camera 3, the second camera 15, the electric lifting platform 2, the first driving motor 21, the second driving motor 32, the rotating motor 27, the vacuum pump 23 and the like are electrically connected with a power supply.
Firstly, the conveyor belt mechanism 1 conveys the wood to be treated, and the structure of the conveyor belt mechanism 1 adopts the prior art. The wood passes through a first camera 3 arranged on the upper bracket 4 and a second camera 3 arranged on the lower bracket 4 (the upper bracket 4 and the lower bracket 4 are connected at the edge position of the sorting table 6), the first camera 3 scans to obtain images of the upper surface and the lower surface of the wood, information is obtained, and the information is transmitted to a computer and processed by the computer.
Then the timber arrives on electric lift 2, and electric lift 2 adopts prior art's structure, and electric lift 2 lifts timber, arrives a take the altitude for sucking disc 26 can hold the timber.
If the wood does not meet the qualified standard (such as large cracks, disordered textures, too much dead knots and the like), the first sliding block 20 moves along the circular track 9 under the driving of the first driving motor 21, and the wood on the electric lifting platform 2 is sucked by the suction cup 26, conveyed into the first collecting basket (unqualified product collecting basket) and laid down. If the log meets the acceptable standard, the first slider 20 is then moved along the circular track 9 to carry the log across the collection basket and between the two cameras 15. The two second cameras 15 can acquire image information of the two sides of the wood and transmit the image information to the computer, and the computer can acquire image information of the upper side, the lower side and the two sides of the wood in total, and then transmits the image information to the computer. The computer performs comprehensive processing on the image information of four surfaces of each wood, and then performs grade division on each wood, wherein the total is four grades. The timber is transported to the unused collecting basket 5 according to its grade.
The first driving motor 21 can drive the first roller 22 inside the first sliding block 20, so that the first sliding block 20 can make circular motion along the circular track 9, and the circular motion of the first sliding block 20 can drive the gear disc 30, the linear track 12, the electric walking device and the like to make circular motion together.
The gear plate 30 can rotate on the base 29, and the rotating motor 27 drives the gear 28, so as to drive the gear plate 30 to rotate, and finally drives the electric suction cup 14 to rotate through the vertical rod 13. In addition, the second sliding block 31 can move linearly on the linear rail 12 and drive the electric suction cup 14 on the vertical rod 13 to move linearly (the second driving motor 32 drives the second roller 33, so that the second sliding block 31 moves linearly). The combination of the electric rotating device 17 and the electric walking device II enables the electric suction cup 14 on the vertical rod 13 to have a wider range of more flexible movement. The rotary motor 27 is used for changing the pose (namely the rotation angle) of the electric suction cup 14, the electric walking device is used for changing the position of the electric suction cup 14, and when the collecting basket 5 is far larger than the size of wood, the wood can be conveniently placed at different positions of the collecting basket 5.
And (4) dividing the quality grade information by the computer and transmitting the quality grade information. These information control the operation of the motors and vacuum pump 23 in the present embodiment, and when the wood reaches the upper part of the collection basket 5 of the corresponding grade, the vacuum pump 23 is controlled, the vacuum pump 23 in turn controls the suction cup 26, the suction cup 26 releases the wood, and the wood falls into the collection basket 5 of the corresponding grade.
The computer image processing and control process in the technology adopts the prior art and is out of the protection scope of the technology.
The technical scope of the present invention includes, but is not limited to, the above embodiments, the technical scope of the present invention is defined by the claims, and any replacement, modification, and improvement that can be easily conceived by those skilled in the art are included in the technical scope of the present invention.
Claims (10)
1. Rotation type timber grade sorting unit, including conveyer belt mechanism, electric lift platform and sorting mechanism, its characterized in that: an electric lifting platform is arranged behind the conveyor belt mechanism, a gap is formed between the conveyor belt mechanism and the electric lifting platform, a first camera is arranged above and below the gap, and the sorting mechanism is positioned on one side of the electric lifting platform;
the sorting device comprises a sorting table, an upright post, a top structure and a sucker carrying structure, wherein the middle part of the sorting table is connected with the top structure through the upright post, a plurality of collecting tanks are formed in the circumferential direction of the sorting table, each collecting tank corresponds to one collecting basket, and a circle of circular track is formed in the circumferential direction of the top structure;
the sucker carrying structure comprises a first electric walking device, a first electric rotating device, a linear track, a second electric walking device, a vertical rod and an electric sucker, wherein the first electric walking device is in rolling connection with the circular track and can walk along the circular track;
the electric sucker can move above the electric lifting platform under the driving of the first electric walking device and the second electric walking device.
2. The rotary wood grade separation device of claim 1, wherein: the upper surface of the sorting table is also provided with two cameras II, the two cameras II are symmetrically arranged, and the two cameras II are located between the two collecting tanks.
3. The rotary wood grade separation device of claim 1, wherein: the electric lifting platform is arranged in a reserved groove of the sorting platform and located between two collecting grooves, the sorting platform is arc-shaped, a base is further arranged at the bottom of the sorting platform, and the base is connected with the lower surface of the middle of the sorting platform.
4. The rotary wood grade separation device of claim 1, wherein: the electric walking device comprises a first sliding block, a first roller and a first driving motor, wherein the first driving motor is fixedly connected to the first sliding block, the first sliding block is connected to the circular track in a sliding mode, the first sliding block is connected to the roller in a rotating mode, the roller is connected with the circular track in a rolling mode, an output shaft of the first driving motor is connected with the first roller, and the first driving motor is used for driving the first roller to roll on the circular track.
5. The rotary wood grade separator according to claim 4 wherein the number of rollers is four, two of the rollers are connected to one side wall of the circular track, the other two rollers are connected to the other side wall of the circular track, the number of the drive motors is two, and the output shafts of the two drive motors are connected to the two rollers respectively.
6. The rotary wood grade separation device of claim 1, wherein the electric rotating device comprises a rotating motor, a gear disc and a base, the rotating motor and the base are both fixedly connected to the bottom of the first sliding block, the gear disc is fixedly connected with the linear track, the gear disc is rotatably connected with the base, an output shaft of the rotating motor is connected with the gear, the gear is meshed with the gear disc, and the rotating motor is used for driving the linear track to rotate through the gear and the gear disc.
7. The rotary wood grade separation device according to claim 1, wherein the second electric walking device comprises a second sliding block, a second driving motor and a second roller, the second driving motor is fixedly connected to the second sliding block, the second sliding block is slidably connected to the linear rail, the second sliding block is rotatably connected to the roller which is in rolling connection with the linear rail, an output shaft of the second driving motor is connected to the second roller, the second driving motor is used for driving the second roller to roll on the linear rail, and the bottom of the second sliding block is connected with the electric suction cup through a vertical rod.
8. The rotary wood grade separator according to claim 7 wherein there are four rollers, two of the rollers are in rolling contact with one side wall of the linear track, the other two rollers are in rolling contact with the other side wall of the linear track, there are two driving motors, and the output shafts of the two driving motors are respectively connected with two of the rollers.
9. The rotary wood grade separation device of claim 1 wherein the electrically powered suction cup comprises a vacuum pump and a suction cup, the vacuum pump is connected to the suction cup through a pipe, the vacuum pump and the pipe are both connected to the vertical rod through a fixed plate, and a suction cup opening of the suction cup is disposed vertically downward.
10. The rotary wood grade separator according to claim 1 further comprising a computer, wherein the first camera, the second camera, the motorized lift table, the first drive motor, the second drive motor, the rotary motor and the vacuum pump are all electrically connected to the computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020499512.8U CN212418736U (en) | 2020-04-08 | 2020-04-08 | Rotary wood grade sorting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020499512.8U CN212418736U (en) | 2020-04-08 | 2020-04-08 | Rotary wood grade sorting device |
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| CN212418736U true CN212418736U (en) | 2021-01-29 |
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| CN202020499512.8U Active CN212418736U (en) | 2020-04-08 | 2020-04-08 | Rotary wood grade sorting device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111330861A (en) * | 2020-04-08 | 2020-06-26 | 南京林业大学 | Rotary wood grade sorting device |
| CN113666051A (en) * | 2021-09-18 | 2021-11-19 | 崔浩然 | Intelligent surrounding type material conveying and distributing device for automatic production line |
| CN111330861B (en) * | 2020-04-08 | 2024-05-10 | 南京林业大学 | Rotary wood grade sorting device |
-
2020
- 2020-04-08 CN CN202020499512.8U patent/CN212418736U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111330861A (en) * | 2020-04-08 | 2020-06-26 | 南京林业大学 | Rotary wood grade sorting device |
| CN111330861B (en) * | 2020-04-08 | 2024-05-10 | 南京林业大学 | Rotary wood grade sorting device |
| CN113666051A (en) * | 2021-09-18 | 2021-11-19 | 崔浩然 | Intelligent surrounding type material conveying and distributing device for automatic production line |
| CN113666051B (en) * | 2021-09-18 | 2022-09-23 | 崔浩然 | Intelligent surrounding type material conveying and distributing device for automatic production line |
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