CN220208739U - Rotatable wire clamp device - Google Patents
Rotatable wire clamp device Download PDFInfo
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- CN220208739U CN220208739U CN202321785941.1U CN202321785941U CN220208739U CN 220208739 U CN220208739 U CN 220208739U CN 202321785941 U CN202321785941 U CN 202321785941U CN 220208739 U CN220208739 U CN 220208739U
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- clamp
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- 230000001360 synchronised effect Effects 0.000 claims abstract description 97
- 238000004804 winding Methods 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 34
- 229910052802 copper Inorganic materials 0.000 abstract description 25
- 239000010949 copper Substances 0.000 abstract description 25
- 238000000034 method Methods 0.000 abstract description 20
- 230000008569 process Effects 0.000 abstract description 18
- 239000006096 absorbing agent Substances 0.000 description 32
- 230000035939 shock Effects 0.000 description 32
- 238000003466 welding Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model provides a rotatable wire clamping device, which belongs to the technical field of magnetic core winding processing and comprises a wire clamping assembly, a synchronous mechanism and a driving motor, wherein the wire clamping assembly comprises a wire clamping, an open clamping top and an open clamping cylinder; one end of the synchronizing mechanism is connected with the wire clamping clamp, and the other end of the synchronizing mechanism is connected with the driving motor; the wire clamping clip is positioned above the open clamping top and is connected with the upper end of the open clamping top; the open clamp top is positioned above the open clamp cylinder and is sleeved with a piston rod of the open clamp cylinder. In the rotatable wire clamping device, the driving motor can drive the wire clamping device to rotate through the synchronous mechanism, so that the rotatable wire clamping device is realized, the rotatable wire clamping device is matched with the guide pin of the winding device, two strands of copper wires are twisted first and then wound without clamping and fixing the magnetic core for multiple times, the operation process of wire twisting is simplified, and the working efficiency of wire twisting is improved.
Description
Technical Field
The utility model relates to the technical field of magnetic core winding processing, in particular to a rotatable wire clamping device.
Background
The magnetic core winding device mainly divides the winding process of winding copper wires on a magnetic core into a single-wire winding process and a double-wire winding process, and the double-wire winding process can be divided into a double-wire parallel winding process and a double-wire stranded wire winding process. The double-wire parallel winding is to wind two strands of copper wires on the magnetic core in parallel, and when the double-wire twisted wire is wound, the two strands of copper wires are twisted first and then wound, and the winding process of the latter is relatively complex.
Chinese patent application CN108987099a discloses a wire twisting method of an inductor, comprising: firstly, attaching a double copper wire on a fixed pin, guiding the double copper wire to a starting end silver point of a magnetic core for spot welding, and tearing off redundant copper wires; then controlling the rotating jig to rotate 180 degrees to wind the double copper wires on one end of the magnetic core; then the lower clamping jaw is controlled to clamp the magnetic core, then the magnetic core is moved to the right side to the lower side of the guide pin, and the guide pin is controlled to move so as to hook the double copper wires on the lower clamping jaw; then controlling the wire block of the guide pin mechanism to clamp the double copper wires, and controlling the lower clamping jaw of the lower clamping jaw servo displacement mechanism to rotate in situ for 95-120 circles together with the magnetic core clamped by the lower clamping jaw servo displacement mechanism, so as to finish the stranding action of stranding the double copper wires into a strand of copper wires; and finally, controlling the rotating jig to clamp the magnetic core again and controlling the rotating jig to rotate so as to wind the double copper wires stranded into one strand of copper wires on the magnetic core.
In the existing stranding method, a magnetic core is fixed on a rotating jig, when double-wire stranding is needed, a lower clamping jaw clamps the magnetic core from the rotating jig and rotates in situ for 95-120 circles together with the magnetic core, so that stranding is completed, and after stranding is completed, the magnetic core is fixed on the rotating jig again, so that subsequent stranding winding is completed. The whole process needs to clamp and fix the magnetic core for many times, the operation process is more complex, and the working efficiency is lower.
Therefore, how to provide a rotatable wire clamping device, make wire clamping device can carry out centre gripping and rotation to the copper line, can realize two strands of copper lines and twine again earlier in the condition of not carrying out clamping and fixed magnetic core many times to simplify the wire winding operation process of stranded conductor, improve wire winding work efficiency and be the current problem that the prime of the wire winding is to be solved.
Disclosure of Invention
The utility model provides a rotatable wire clamping device for solving the technical problems in the prior art, and the technical problems to be solved by the utility model are how to simplify the wire twisting process and improve the wire twisting efficiency.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly comprises a wire clamping, an open clamping top and an open clamping cylinder;
one end of the synchronizing mechanism is connected with the wire clamping clamp, the other end of the synchronizing mechanism is connected with the driving motor, and a sliding table cylinder is connected below the wire clamping assembly;
the wire clamping clamp is positioned above the open clamping top;
the open clamp top is positioned above the open clamp cylinder and is sleeved with a piston rod of the open clamp cylinder.
Further, the wire clamp comprises a push rod and a rod sleeve, and the rod sleeve is sleeved outside the push rod.
Further, the ejector rod is in sliding connection with the rod sleeve.
Further, the synchronous mechanism comprises a first synchronous wheel, a second synchronous wheel and a synchronous belt;
the first synchronous wheel is sleeved on the wire clamping clamp, the second synchronous wheel is sleeved on the rotating shaft of the driving motor, and the synchronous belt is connected with the first synchronous wheel and the second synchronous wheel.
Further, the rod sleeve is connected with the inner wall of the first synchronous wheel.
Further, the wire clamping assembly further comprises a damper, the damper is located between the wire clamping and the open clamping top, the wire clamping is abutted to one end of the damper, and the other end of the damper is sleeved with the upper end of the open clamping top.
Further, the device also comprises a fixing assembly, wherein the fixing assembly comprises a first fixing block and a second fixing block;
the first fixing block comprises a first part, a second part and a third part which are both planar and plate-shaped, the first part and the second part are oppositely arranged in parallel, and the first part and the second part are both perpendicular to the third part; the second fixing block comprises a fourth part and a fifth part which are both planar and plate-shaped, and the fourth part is perpendicular to the fifth part; the fourth part of the second fixed block is arranged in parallel relative to the second part of the first fixed block; the fourth part of the second fixed block is fixedly connected with the third part of the first fixed block.
Further, the clip assembly passes through the first and second portions of the first securing block.
Further, the first portion and the second portion of the first fixing block are provided with circular openings, and the wire clamping assembly penetrates through the circular openings of the first portion and the second portion of the first fixing block.
Further, the first part of the first fixing block is provided with two circular openings, the two circular openings are distributed up and down, the first ball bearing and the second ball bearing are sleeved on the wire clamping clamp assembly, and the wire clamping clamp assembly penetrates through the two circular openings of the first part of the first fixing block.
Further, the fixing assembly further comprises a third fixing block, the third fixing block comprises a sixth part, a seventh part and an eighth part which are all in a plane plate shape, the sixth part and the seventh part are oppositely and parallelly arranged, and the sixth part and the seventh part are perpendicular to the eighth part;
the sixth part of the third fixed block is arranged in parallel with the fourth part of the second fixed block, and the sixth part of the third fixed block is arranged on the fourth part of the second fixed block.
Further, the driving motor is fixedly mounted on the seventh portion of the third fixed block.
Further, a seventh portion of the third fixed block is provided with a circular opening, and a rotating shaft of the driving motor passes through the circular opening of the seventh portion of the third fixed block.
Further, the sliding table cylinder comprises a first sliding table cylinder which is fixedly arranged on the fifth part of the second fixed block.
Further, the fixing assembly further comprises a fourth fixing block, wherein the fourth fixing block comprises a ninth part and a tenth part which are both planar plates, and the ninth part is perpendicular to the tenth part; the ninth part of the fourth fixed block is relatively parallel to the fourth part of the second fixed block, and the tenth part of the fourth fixed block is fixedly connected with the magnetic core winding equipment.
Further, the sliding table cylinder further comprises a second sliding table cylinder fixedly mounted on the ninth portion of the fourth fixed block.
Further, the fixing assembly further comprises a fifth fixing block, the fifth fixing block is in a plane plate shape, the fifth fixing block and a ninth part of the fourth fixing block are relatively arranged in parallel, and the fifth fixing block is arranged between the first sliding table cylinder and the second sliding table cylinder.
Compared with the prior art, the utility model has the following beneficial effects:
1. in the rotatable wire clamping device, one end of the synchronizing mechanism is connected with the wire clamping device, the other end of the synchronizing mechanism is connected with the driving motor, and the driving motor can drive the wire clamping device to rotate through the synchronizing mechanism, so that the rotatable wire clamping device is matched with the guide pin of the winding device on the magnetic core winding equipment, and two strands of copper wires can be twisted first and then wound under the condition that the magnetic core is not clamped and fixed for multiple times, the operation process of wire twisting and winding is simplified, and the working efficiency of wire twisting and winding is improved.
2. In the rotatable wire clamping device, the fixed assembly specifically comprises the first fixed block, the second fixed block, the third fixed block, the fourth fixed block and the fifth fixed block, the rotatable wire clamping device can be fixedly arranged on the magnetic core winding equipment through the fourth fixed block, the wire clamping assembly, the synchronous mechanism and the driving motor can be compactly distributed through the first fixed block, the second fixed block, the third fixed block, the fourth fixed block and the fifth fixed block, and the rotatable wire clamping device is stably placed, is beneficial to controlling the volume of the magnetic core winding equipment, and avoids waste of factory building space caused by overlarge volume of the magnetic core winding equipment.
Drawings
FIG. 1 is a perspective view of a rotatable clip device provided in one embodiment of the present utility model;
FIG. 2 is a front view of a rotatable clip device provided in accordance with one embodiment of the present utility model;
FIG. 3 is a perspective view of a clip assembly of a rotatable clip device provided in accordance with one embodiment of the present utility model;
FIG. 4 is a longitudinal cross-sectional view of a grip assembly of a rotatable grip device provided in accordance with one embodiment of the present utility model;
FIG. 5 is a longitudinal cross-sectional view of a stationary assembly of a rotatable clip device provided in one embodiment of the present utility model;
FIG. 6 is a perspective view of a magnetic core winding apparatus incorporating a rotatable clip assembly provided by the present utility model;
FIG. 7 is a front view of a magnetic core winding apparatus incorporating a rotatable clip assembly provided in accordance with the present utility model;
FIG. 8 is a top view of a magnetic core winding apparatus incorporating a rotatable grip device provided by the present utility model;
fig. 9 is a schematic diagram of a stranded wire inductance obtained by winding a magnetic core stranded wire by using the rotatable wire clamping device provided by the utility model;
fig. 10 is a schematic view of a clip assembly of a rotatable clip device according to an embodiment of the present utility model.
In the figure:
1. a wire clamping assembly; 2. a synchronizing mechanism; 3. a driving motor; 4. a fixing assembly; 5. a first slipway cylinder; 6. a second slipway cylinder; 101. clamping the wire clamp; 1011. a push rod; 1012. a rod sleeve; 102. opening the clamp top; 103. opening a clamping cylinder; 104. a damper; 105. a first ball bearing; 106. a second ball bearing sleeve; 201. a first synchronizing wheel; 202; a second synchronizing wheel; 203. a synchronous belt; 401. a first fixed block; 402. a second fixed block; 403. a third fixed block; 404. a fourth fixed block; 405. a fifth fixed block; 7. a magnetic core winding device; 701. a magnetic core; 702. a winding device; 703. positioning and clamping devices; 704. rotatable wire clamping device; 705. a spot welding device; 7021. and (5) a guide pin.
Detailed Description
The following describes in detail the embodiments of the present utility model with reference to fig. 1-10.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly 1, the synchronous mechanism 2 and the driving motor 3, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102 and an open clamping cylinder 103;
one end of the synchronizing mechanism 2 is connected with the wire clamping clamp 101, and the other end of the synchronizing mechanism 2 is connected with the driving motor 3;
the wire clamp 101 is positioned above the open clamp top 102 and is connected with the upper end of the open clamp top 102;
the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103.
According to the utility model, the driving motor 3 can drive the wire clamp 101 to rotate through the synchronous mechanism 2, so that the rotatable wire clamp device is realized, the rotatable wire clamp device is matched with the guide pin of the winding device on the magnetic core winding equipment, and two strands of copper wires can be twisted first and then wound under the condition that the wire twisting device is not added.
The clip assembly 1 of the present utility model is used to clip the ends of two strands of copper wire. The open clamp top 102 of the clamp assembly 1 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103. When the piston rod of the open clamp cylinder 103 moves forward or backward, the open clamp top 102 can be driven to move forward or backward, so that the clamp is driven to open or close, and the copper wire is clamped.
The wire clamp 101 comprises a push rod 1011 and a rod sleeve 1012, the rod sleeve 1012 is sleeved outside the push rod 1011, the push rod 1011 is in sliding connection with the rod sleeve 1012, and the open clamping cylinder 103 can jack up the push rod 1011 so that copper wires enter the gap between the upper part of the push rod 1011 and the rod sleeve 1012 for clamping. The rod sleeve 1012 is connected with the inner wall of the first synchronous wheel 201, and the rod sleeve 1012 and the mandril 1011 rotate together under the drive of the first synchronous wheel 201.
The section of the push rod 1011 is T-shaped and comprises an end cap and a vertical rod, and the copper wire is clamped in a gap between the end cap and the rod sleeve 1012.
According to one embodiment of the present utility model, the clip assembly 1 further includes a damper 104, wherein the damper 104 is located between the clip 101 and the open clip 102, one end of the damper 104 is connected to the clip 101, and the other end of the damper 104 is sleeved with the upper end of the open clip 102.
According to one embodiment of the present utility model, the synchronizing mechanism 2 includes a first synchronizing wheel 201, a second synchronizing wheel 202, and a synchronous belt 203, wherein the first synchronizing wheel 201 is sleeved on the wire clamping 101, the second synchronizing wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 connects the first synchronizing wheel 201 and the second synchronizing wheel 202.
According to one embodiment of the present utility model, the rotatable clip device may further comprise a fixing assembly 4, the fixing assembly 4 comprising a first fixing block 401 and a second fixing block 402. The first fixing block 401 includes a first portion, a second portion and a third portion, which are all planar, the first portion and the second portion are relatively parallel, and the first portion and the second portion are perpendicular to the third portion; the second fixing block 402 includes a fourth portion and a fifth portion each having a planar plate shape, the fourth portion being perpendicular to the fifth portion; the fourth portion of the second fixed block 402 is disposed opposite and parallel to the second portion of the first fixed block 401.
According to one embodiment of the present utility model, the fourth portion of the second fixed block 402 is fixedly coupled with the third portion of the first fixed block 401.
According to one embodiment of the utility model, the clip assembly 1 passes through the first and second portions of the first securing block 401.
According to one embodiment of the utility model, the first and second portions of the first securing block 401 are each provided with a circular opening, and the clip assembly 1 passes through the circular openings of the first and second portions of the first securing block 401.
According to one embodiment of the utility model, the clip 101 of the clip assembly 1 passes through the circular opening of the first portion of the first fixed block 401 and the open air cylinder 103 of the clip assembly 1 passes through the circular opening of the second portion of the first fixed block 401.
According to one embodiment of the utility model, the first portion of the first fixing block 401 is provided with two circular openings, which are distributed up and down, and the first ball bearing 105 and the second ball bearing housing 106 are provided on the clip 101, the clip 101 passing through the two circular openings of the first portion of the first fixing block 401.
According to one embodiment of the present utility model, the fixing assembly 4 further includes a third fixing block 403, and the third fixing block 403 includes a sixth portion, a seventh portion and an eighth portion, each of which is planar, the sixth portion being disposed in opposite parallel with the seventh portion, and the sixth portion and the seventh portion being perpendicular to the eighth portion;
the sixth portion of the third fixed block 403 is disposed opposite and parallel to the fourth portion of the second fixed block, and the sixth portion of the third fixed block 403 is disposed on the fourth portion of the second fixed block 402.
According to one embodiment of the present utility model, the driving motor 3 is fixedly installed on the seventh portion of the third fixing block 403.
According to a specific embodiment of the present utility model, the seventh portion of the third fixed block 403 is provided with a circular opening, and the rotation shaft of the driving motor 3 passes through the circular opening of the seventh portion of the third fixed block 403.
According to one embodiment of the present utility model, the rotatable wire clamping device further includes a slipway cylinder including a first slipway cylinder 5, the first slipway cylinder 5 being fixedly mounted on the fifth portion of the second fixing block 402.
According to one embodiment of the present utility model, the first fixing block 401 and the second fixing block 402 are driven to move forward or backward by the forward or backward movement of the piston of the first sliding table cylinder 5, so that the clip assembly 1 provided on the first fixing block 401 is driven to move forward or backward.
According to one embodiment of the present utility model, two openings are provided in the fifth portion of the second fixed block 402, and the first slide cylinder 5 is fixedly mounted on the fifth portion of the second fixed block 402 through the two openings.
According to one embodiment of the present utility model, the two openings in the fifth portion of the second fixing block 402 may be circular openings or U-shaped openings.
According to one embodiment of the present utility model, the fixing assembly 4 further includes a fourth fixing block 404, and the fourth fixing block 404 includes a ninth portion and a tenth portion each having a planar plate shape, the ninth portion being perpendicular to the tenth portion; the ninth portion of the fourth fixed block 404 is disposed in parallel with the fourth portion of the second fixed block, and the tenth portion of the fourth fixed block 404 is fixedly connected to the core winding device 7.
According to one embodiment of the present utility model, the slide cylinder further includes a second slide cylinder 6, and the second slide cylinder 6 is fixedly mounted on the ninth portion of the fourth fixed block 404.
According to one embodiment of the present utility model, the ninth portion of the fourth fixed block 404 is provided with three openings, and the second slide table cylinder 6 is fixedly mounted on the ninth portion of the fourth fixed block 404 through the three openings.
According to one embodiment of the present utility model, the three openings in the ninth portion of the fourth fixed block 404 may be circular openings or U-shaped openings.
According to one embodiment of the present utility model, the fixing assembly 4 further includes a fifth fixing block 405, the fifth fixing block 405 is in a planar plate shape, the fifth fixing block 405 is disposed in parallel with the ninth portion of the fourth fixing block 404, and the fifth fixing block 405 is disposed between the first slide table cylinder 5 and the second slide table cylinder 6.
According to one embodiment of the present utility model, the first fixing block 401, the second fixing block 402, the third fixing block 403 and the fifth fixing block 405 are driven to move left or right by the forward movement or the backward movement of the piston of the second sliding table cylinder 6, so that the clip assembly 1 provided on the first fixing block 401 is driven to move left or right.
Example 1
The rotatable wire clamping device according to the present utility model will be described in detail below according to one embodiment of the present utility model.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly 1, the synchronous mechanism 2 and the driving motor 3, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102, an open clamping cylinder 103 and a shock absorber 104;
one end of the synchronizing mechanism 2 is connected with the wire clamping clamp 101, and the other end of the synchronizing mechanism 2 is connected with the driving motor 3;
the shock absorber 104 is positioned between the wire clamp 101 and the open clamp top 102, one end of the shock absorber 104 is connected with the wire clamp 101, and the other end of the shock absorber 104 is sleeved with the upper end of the open clamp top 102; the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103.
Example 2
The rotatable wire clamping device according to the present utility model will be described in detail below according to one embodiment of the present utility model.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly 1, the synchronous mechanism 2 and the driving motor 3, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102, an open clamping cylinder 103 and a shock absorber 104;
the synchronous mechanism 2 comprises a first synchronous wheel 201, a second synchronous wheel 202 and a synchronous belt 203, wherein the first synchronous wheel 201 is sleeved on the wire clamping clamp 101, the second synchronous wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 is connected with the first synchronous wheel 201 and the second synchronous wheel 202;
the shock absorber 104 is positioned between the wire clamp 101 and the open clamp top 102, one end of the shock absorber 104 is connected with the wire clamp 101, and the other end of the shock absorber 104 is sleeved with the upper end of the open clamp top 102; the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103.
Example 3
The rotatable wire clamping device according to the present utility model will be described in detail below according to one embodiment of the present utility model.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly 1, the synchronous mechanism 2, the driving motor 3 and the fixing assembly 4, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102, an open clamping cylinder 103 and a shock absorber 104;
the synchronous mechanism 2 comprises a first synchronous wheel 201, a second synchronous wheel 202 and a synchronous belt 203, wherein the first synchronous wheel 201 is sleeved on the wire clamping clamp 101, the second synchronous wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 is connected with the first synchronous wheel 201 and the second synchronous wheel 202;
the shock absorber 104 is positioned between the wire clamp 101 and the open clamp top 102, one end of the shock absorber 104 is connected with the wire clamp 101, and the other end of the shock absorber 104 is sleeved with the upper end of the open clamp top 102; the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103;
the wire clamping assembly 1 further comprises a fixing assembly 4 and a connecting assembly, wherein the fixing assembly 4 comprises a first fixing block 401 and a second fixing block 402, the first fixing block 401 comprises a first part, a second part and a third part which are all in a plane plate shape, the first part and the second part are relatively parallel, and the first part and the second part are perpendicular to the third part; the second fixing block 402 includes a fourth portion and a fifth portion each having a planar plate shape, the fourth portion being perpendicular to the fifth portion; the fourth portion of the second fixed block 402 is disposed opposite and parallel to the second portion of the first fixed block 401; the fourth part of the second fixed block 402 is fixedly connected with the third part of the first fixed block 401; the clip assembly 1 passes through the first and second portions of the first securing block 401.
Example 4
The rotatable wire clamping device according to the present utility model will be described in detail below according to one embodiment of the present utility model.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly 1, the synchronous mechanism 2, the driving motor 3 and the fixing assembly 4, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102, an open clamping cylinder 103 and a shock absorber 104;
the synchronous mechanism 2 comprises a first synchronous wheel 201, a second synchronous wheel 202 and a synchronous belt 203, wherein the first synchronous wheel 201 is sleeved on the wire clamping clamp 101, the second synchronous wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 is connected with the first synchronous wheel 201 and the second synchronous wheel 202;
the shock absorber 104 is positioned between the wire clamp 101 and the open clamp top 102, one end of the shock absorber 104 is connected with the wire clamp 101, and the other end of the shock absorber 104 is sleeved with the upper end of the open clamp top 102; the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103;
the fixing assembly 4 comprises a first fixing block 401 and a second fixing block 402, the first fixing block 401 comprises a first part, a second part and a third part which are all in a plane plate shape, the first part and the second part are oppositely arranged in parallel, and the first part and the second part are perpendicular to the third part; the second fixing block 402 includes a fourth portion and a fifth portion each having a planar plate shape, the fourth portion being perpendicular to the fifth portion; the fourth portion of the second fixed block 402 is disposed opposite and parallel to the second portion of the first fixed block 401; the fourth part of the second fixed block 402 is fixedly connected with the third part of the first fixed block 401;
the first portion and the second portion of the first fixing block 401 are both provided with circular openings, and the clip 101 of the clip assembly 1 passes through the circular opening of the first portion of the first fixing block 401, and the open clip cylinder 103 of the clip assembly 1 passes through the circular opening of the second portion of the first fixing block 401.
Example 5
The rotatable wire clamping device according to the present utility model will be described in detail below according to one embodiment of the present utility model.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly 1, the synchronous mechanism 2, the driving motor 3 and the fixing assembly 4, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102, an open clamping cylinder 103 and a shock absorber 104;
the synchronous mechanism 2 comprises a first synchronous wheel 201, a second synchronous wheel 202 and a synchronous belt 203, wherein the first synchronous wheel 201 is sleeved on the wire clamping clamp 101, the second synchronous wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 is connected with the first synchronous wheel 201 and the second synchronous wheel 202;
the shock absorber 104 is positioned between the wire clamp 101 and the open clamp top 102, one end of the shock absorber 104 is connected with the wire clamp 101, and the other end of the shock absorber 104 is sleeved with the upper end of the open clamp top 102; the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103;
the fixing assembly 4 comprises a first fixing block 401 and a second fixing block 402, the first fixing block 401 comprises a first part, a second part and a third part which are all in a plane plate shape, the first part and the second part are oppositely arranged in parallel, and the first part and the second part are perpendicular to the third part; the second fixing block 402 includes a fourth portion and a fifth portion each having a planar plate shape, the fourth portion being perpendicular to the fifth portion; the fourth portion of the second fixed block 402 is disposed opposite and parallel to the second portion of the first fixed block 401; the fourth part of the second fixed block 402 is fixedly connected with the third part of the first fixed block 401;
the first part of the first fixing block 401 is provided with two circular openings which are distributed up and down; the first ball bearing 05 and the second ball bearing sleeve 106 are arranged on the wire clamp 101, and the wire clamp 101 passes through two circular openings of the first part of the first fixed block 401;
the second portion of the first fixing block 401 is provided with a circular opening, and the clamping opening cylinder 103 of the clamping assembly 1 passes through the circular opening of the second portion of the first fixing block 401.
Example 6
The rotatable wire clamping device according to the present utility model will be described in detail below according to one embodiment of the present utility model.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly 1, the synchronous mechanism 2, the driving motor 3 and the fixing assembly 4, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102, an open clamping cylinder 103 and a shock absorber 104;
the synchronous mechanism 2 comprises a first synchronous wheel 201, a second synchronous wheel 202 and a synchronous belt 203, wherein the first synchronous wheel 201 is sleeved on the wire clamping clamp 101, the second synchronous wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 is connected with the first synchronous wheel 201 and the second synchronous wheel 202;
the shock absorber 104 is positioned between the wire clamp 101 and the open clamp top 102, one end of the shock absorber 104 is abutted with the wire clamp 101, and the other end of the shock absorber 104 is sleeved with the upper end of the open clamp top 102; the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103;
the fixing assembly 4 comprises a first fixing block 401 and a second fixing block 402, the first fixing block 401 comprises a first part, a second part and a third part which are all in a plane plate shape, the first part and the second part are oppositely arranged in parallel, and the first part and the second part are perpendicular to the third part; the second fixing block 402 includes a fourth portion and a fifth portion each having a planar plate shape, the fourth portion being perpendicular to the fifth portion; the fourth portion of the second fixed block 402 is disposed opposite and parallel to the second portion of the first fixed block 401; the fourth part of the second fixed block 402 is fixedly connected with the third part of the first fixed block 401;
the first part of the first fixing block 401 is provided with two circular openings which are distributed up and down; the first ball bearing 05 and the second ball bearing sleeve 106 are arranged on the wire clamp 101, and the wire clamp 101 passes through two circular openings of the first part of the first fixed block 401;
the second part of the first fixed block 401 is provided with a circular opening, and the clamping opening cylinder 103 of the clamping assembly 1 penetrates through the circular opening of the second part of the first fixed block 401;
the fixing assembly 4 further comprises a third fixing block 403, wherein the third fixing block 403 comprises a sixth part, a seventh part and an eighth part which are all planar plates, the sixth part is arranged in parallel relative to the seventh part, and the sixth part and the seventh part are all perpendicular to the eighth part;
a sixth portion of the third fixed block 403 is disposed opposite and parallel to a fourth portion of the second fixed block, the sixth portion of the third fixed block 403 being disposed on the fourth portion of the second fixed block 402; the seventh portion of the third fixing block 403 is provided with a circular opening, and the rotation shaft of the driving motor 3 passes through the circular opening of the seventh portion of the third fixing block 403 and is fixedly mounted on the seventh portion of the third fixing block 403.
Example 7
The rotatable wire clamping device according to the present utility model will be described in detail below according to one embodiment of the present utility model.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping assembly 1, the synchronous mechanism 2, the driving motor 3, the fixing assembly 4 and the first sliding table cylinder 5, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102, an open clamping cylinder 103 and a shock absorber 104;
the synchronous mechanism 2 comprises a first synchronous wheel 201, a second synchronous wheel 202 and a synchronous belt 203, wherein the first synchronous wheel 201 is sleeved on the wire clamping clamp 101, the second synchronous wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 is connected with the first synchronous wheel 201 and the second synchronous wheel 202;
the shock absorber 104 is positioned between the wire clamp 101 and the open clamp top 102, one end of the shock absorber 104 is abutted with the wire clamp 101, and the other end of the shock absorber 104 is sleeved with the upper end of the open clamp top 102; the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103;
the fixing assembly 4 comprises a first fixing block 401 and a second fixing block 402, the first fixing block 401 comprises a first part, a second part and a third part which are all in a plane plate shape, the first part and the second part are oppositely arranged in parallel, and the first part and the second part are perpendicular to the third part; the second fixing block 402 includes a fourth portion and a fifth portion each having a planar plate shape, the fourth portion being perpendicular to the fifth portion; the fourth portion of the second fixed block 402 is disposed opposite and parallel to the second portion of the first fixed block 401; the fourth part of the second fixed block 402 is fixedly connected with the third part of the first fixed block 401;
the first part of the first fixing block 401 is provided with two circular openings which are distributed up and down; the first ball bearing 05 and the second ball bearing sleeve 106 are arranged on the wire clamp 101, and the wire clamp 101 passes through two circular openings of the first part of the first fixed block 401; the second part of the first fixed block 401 is provided with a circular opening, and the clamping opening cylinder 103 of the clamping assembly 1 penetrates through the circular opening of the second part of the first fixed block 401; the first sliding table cylinder 5 is fixedly installed on the fifth part of the second fixed block 402;
the fixing assembly 4 further comprises a third fixing block 403, wherein the third fixing block 403 comprises a sixth part, a seventh part and an eighth part which are all planar plates, the sixth part is arranged in parallel relative to the seventh part, and the sixth part and the seventh part are all perpendicular to the eighth part;
a sixth portion of the third fixed block 403 is disposed opposite and parallel to a fourth portion of the second fixed block, the sixth portion of the third fixed block 403 being disposed on the fourth portion of the second fixed block 402; the seventh portion of the third fixing block 403 is provided with a circular opening, and the rotation shaft of the driving motor 3 passes through the circular opening of the seventh portion of the third fixing block 403 and is fixedly mounted on the seventh portion of the third fixing block 403.
Example 8
The rotatable wire clamping device according to the present utility model will be described in detail below according to one embodiment of the present utility model.
The utility model provides a rotatable wire clamp device, which comprises: the wire clamping device comprises a wire clamping assembly 1, a synchronous mechanism 2, a driving motor 3, a fixing assembly 4, a first sliding table cylinder 5 and a second sliding table cylinder 6;
the wire clamp assembly 1 comprises a wire clamp 101, an open clamp top 102, an open clamp cylinder 103 and a shock absorber 104; the shock absorber 104 is positioned between the wire clamp 101 and the open clamp top 102, one end of the shock absorber 104 is abutted with the wire clamp 101, and the other end of the shock absorber 104 is sleeved with the upper end of the open clamp top 102; the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103;
the synchronous mechanism 2 comprises a first synchronous wheel 201, a second synchronous wheel 202 and a synchronous belt 203, wherein the first synchronous wheel 201 is sleeved on the wire clamping clamp 101, the second synchronous wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 is connected with the first synchronous wheel 201 and the second synchronous wheel 202;
the fixing assembly 4 comprises a first fixing block 401 and a second fixing block 402, the first fixing block 401 comprises a first part, a second part and a third part which are all in a plane plate shape, the first part and the second part are oppositely arranged in parallel, and the first part and the second part are perpendicular to the third part; the second fixing block 402 includes a fourth portion and a fifth portion each having a planar plate shape, the fourth portion being perpendicular to the fifth portion; the fourth portion of the second fixed block 402 is disposed opposite and parallel to the second portion of the first fixed block 401; the fourth part of the second fixed block 402 is fixedly connected with the third part of the first fixed block 401;
the first part of the first fixing block 401 is provided with two circular openings which are distributed up and down; the first ball bearing 05 and the second ball bearing sleeve 106 are arranged on the wire clamp 101, and the wire clamp 101 passes through two circular openings of the first part of the first fixed block 401; the second part of the first fixed block 401 is provided with a circular opening, and the clamping opening cylinder 103 of the clamping assembly 1 penetrates through the circular opening of the second part of the first fixed block 401; the first sliding table cylinder 5 is fixedly installed on the fifth part of the second fixed block 402;
the fixing assembly 4 further comprises a third fixing block 403, wherein the third fixing block 403 comprises a sixth part, a seventh part and an eighth part which are all planar plates, the sixth part is arranged in parallel relative to the seventh part, and the sixth part and the seventh part are all perpendicular to the eighth part;
a sixth portion of the third fixed block 403 is disposed opposite and parallel to a fourth portion of the second fixed block, the sixth portion of the third fixed block 403 being disposed on the fourth portion of the second fixed block 402; the seventh portion of the third fixing block 403 is provided with a circular opening, and the rotation shaft of the driving motor 3 passes through the circular opening of the seventh portion of the third fixing block 403 and is fixedly mounted on the seventh portion of the third fixing block 403.
The fixing assembly 4 further comprises a fourth fixing block 404 and a fifth fixing block 405, wherein the fourth fixing block 404 comprises a ninth portion and a tenth portion which are both planar plate-shaped, and the ninth portion is perpendicular to the tenth portion; the ninth part of the fourth fixed block 404 is arranged in parallel with the fourth part of the second fixed block, and the tenth part of the fourth fixed block 404 is fixedly connected with the magnetic core winding equipment; the second sliding table cylinder 6 is fixedly installed on the ninth portion of the fourth fixed block 404;
the fifth fixing block 405 is in a planar plate shape, the fifth fixing block 405 and the ninth portion of the fourth fixing block 404 are relatively parallel, and the fifth fixing block 405 is arranged between the first sliding table cylinder 5 and the second sliding table cylinder 6.
Example 9
According to one embodiment of the utility model, a process of realizing winding of the magnetic core stranded wire by using the rotatable wire clamping device provided by the utility model is described in detail. The process comprises the following steps:
s101, firstly taking the magnetic core 701 with the wound wire out of the positioning and clamping device 703 of the magnetic core winding device 7, and then feeding a new magnetic core 701.
S102, controlling the rotatable wire clamping device 704 to stop on the side of the spot welding device 705 along a vertical line with the guide pin 7021 of the winding device 702.
S103, the clip of the rotatable clip device 704 rotates synchronously with the guide pin 7021 of the winding device 702. By the synchronous rotation of the wire clamp 101 and the guide wire 7021 in S103, two strands of copper wires above the guide wire 7021 are twisted into a required twisted number, two strands of copper wires between the guide wire 7021 and the wire clamp 101 are kept parallel, and two strands of copper wires above the guide wire 7021 and far from the guide wire 7021 are kept parallel.
S104, the guide pin 7021 moves downward, the copper wire remains stationary, and the wire hanging welding and the wire cutting actions are completed on the bonding pad on one side of the magnetic core 701 through the spot welding device 705 and the wire cutting device of the magnetic core winding device 7.
S105, after the copper wire is welded on the pad on one side of the magnetic core 701, the positioning and clamping device 703 of the magnetic core winding device 7 drives the magnetic core 701 to rotate by a set angle, so that the guide pin 7021 hangs on the magnetic core 701 or winds a certain number of turns initially. The setting angle in S105 may be set according to actual needs, and the present utility model is not limited in particular.
S106, the guide pin 7021 starts to move upward while rotating the stranded wire in the opposite direction to the rotation direction in S103. Through guide pin 7021, the two strands of copper wires twisted in advance above guide pin 7021 in S103 are loose while the twisted wire is rotated, and the two strands of copper wires between the front of guide pin 7021 and magnetic core 701 are twisted together.
S107, after the stranded wire between the guide pin 7021 and the magnetic core 701 reaches the predetermined length, the positioning and clamping device 703 of the magnetic core winding apparatus 7 drives the magnetic core 701 to rotate to wind the stranded copper wire on the magnetic core 701, and repeats the operation of rotating the stranded wire while moving upwards the guide pin 7021 in S106.
S108, when the number of strands twisted in advance in S103 is loosened, the two copper wires above the guide pin 7021 become completely parallel, and the length of the twisted wire required between the guide pin 7021 and the magnetic core 701 is also wound onto the magnetic core 701 several times.
And S109, welding the copper wire on a bonding pad on the other side of the magnetic core 701, which is close to the winding device 702, and then cutting off the wire, wherein the winding of the stranded wire of the magnetic core 701 is completed, and the stranded wire inductance processing is completed.
S110, the lead and rotatable grip device 704 simultaneously return to the starting position in S102.
Through the processes S101-S110, two strands of copper wires on the stranded wire inductance obtained by winding the magnetic core are not wound on the magnetic core in parallel any more, but are wound on the magnetic core in stranded wire, as shown in fig. 9. The process does not need to clamp and fix the magnetic core for many times, namely, two strands of copper wires are stranded firstly and then wound, the operation process of stranded wire winding is simplified, and the working efficiency of stranded wire winding is improved.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model are included in the protection scope of the present utility model.
Claims (17)
1. A rotatable wire clamping device, comprising: the wire clamping assembly comprises a wire clamping, an open clamping top and an open clamping cylinder;
one end of the synchronizing mechanism is connected with the wire clamping clamp, the other end of the synchronizing mechanism is connected with the driving motor, and a sliding table cylinder is connected below the wire clamping assembly;
the wire clamping clamp is positioned above the open clamping top;
the open clamp top is positioned above the open clamp cylinder and is sleeved with a piston rod of the open clamp cylinder.
2. The rotatable wire clamping device of claim 1, wherein the wire clamping device comprises a push rod and a rod sleeve, the rod sleeve being sleeved outside the push rod.
3. The rotatable clip assembly of claim 2, wherein the carrier rod and the sleeve are slidably connected.
4. The rotatable wire clamping device of claim 3, wherein the synchronization mechanism comprises a first synchronization wheel, a second synchronization wheel, and a timing belt;
the first synchronous wheel is sleeved on the wire clamping clamp, the second synchronous wheel is sleeved on the rotating shaft of the driving motor, and the synchronous belt is connected with the first synchronous wheel and the second synchronous wheel.
5. The rotatable wire clamping device of claim 4, wherein the sleeve is coupled to an inner wall of the first synchronizing wheel.
6. The rotatable wire clamping device of claim 1, wherein the wire clamping assembly further comprises a damper positioned between the wire clamping and the open clamp top, the wire clamping being in abutment with one end of the damper, the other end of the damper being in socket engagement with the upper end of the open clamp top.
7. The rotatable clip device of claim 1, further comprising a securing assembly comprising a first securing block and a second securing block;
the first fixing block comprises a first part, a second part and a third part which are both planar and plate-shaped, the first part and the second part are oppositely arranged in parallel, and the first part and the second part are both perpendicular to the third part; the second fixing block comprises a fourth part and a fifth part which are both planar and plate-shaped, and the fourth part is perpendicular to the fifth part; the fourth part of the second fixed block is arranged in parallel relative to the second part of the first fixed block; the fourth part of the second fixed block is fixedly connected with the third part of the first fixed block.
8. The rotatable clamping device of claim 7, wherein the clamping assembly passes through the first and second portions of the first fixed block.
9. The rotatable clamping device of claim 8, wherein the first and second portions of the first fixed block are each provided with a circular opening, and the clamping assembly passes through the circular openings of the first and second portions of the first fixed block.
10. The rotatable wire clamping device of claim 9, wherein the first portion of the first fixed block is provided with two circular openings, the two circular openings being distributed up and down, a first ball bearing and a second ball bearing being sleeved on the wire clamping assembly, the wire clamping assembly passing through the two circular openings of the first portion of the first fixed block.
11. The rotatable clip arrangement of claim 10, wherein the securing assembly further comprises a third securing block comprising a sixth portion, a seventh portion and an eighth portion each having a planar plate shape, the sixth portion being disposed in opposed parallel with the seventh portion, the sixth portion and the seventh portion each being perpendicular to the eighth portion;
the sixth part of the third fixed block is arranged in parallel with the fourth part of the second fixed block, and the sixth part of the third fixed block is arranged on the fourth part of the second fixed block.
12. The rotatable clip assembly of claim 11, wherein the drive motor is fixedly mounted to a seventh portion of the third fixed block.
13. The rotatable clamping device of claim 12, wherein the seventh portion of the third fixed block is provided with a circular opening, and the shaft of the drive motor passes through the circular opening of the seventh portion of the third fixed block.
14. The rotatable wire clamping device of claim 13, wherein the slip cylinder comprises a first slip cylinder fixedly mounted on the fifth portion of the second fixed block.
15. The rotatable clip arrangement of claim 14, wherein the securing assembly further comprises a fourth securing block comprising a ninth portion and a tenth portion each having a planar plate shape, the ninth portion being perpendicular to the tenth portion; the ninth part of the fourth fixed block is relatively parallel to the fourth part of the second fixed block, and the tenth part of the fourth fixed block is fixedly connected with the magnetic core winding equipment.
16. The rotatable wire clamping device of claim 15, wherein the slip cylinder further comprises a second slip cylinder fixedly mounted on a ninth portion of the fourth fixed block.
17. The rotatable wire clamping device of claim 16, wherein the fixing assembly further comprises a fifth fixing block, the fifth fixing block is in a planar plate shape, the fifth fixing block and a ninth portion of the fourth fixing block are arranged in parallel relatively, and the fifth fixing block is arranged between the first sliding table cylinder and the second sliding table cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321785941.1U CN220208739U (en) | 2023-07-07 | 2023-07-07 | Rotatable wire clamp device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321785941.1U CN220208739U (en) | 2023-07-07 | 2023-07-07 | Rotatable wire clamp device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220208739U true CN220208739U (en) | 2023-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321785941.1U Active CN220208739U (en) | 2023-07-07 | 2023-07-07 | Rotatable wire clamp device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220208739U (en) |
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2023
- 2023-07-07 CN CN202321785941.1U patent/CN220208739U/en active Active
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