CN116721863B - Stranded wire inductance equipment - Google Patents
Stranded wire inductance equipment Download PDFInfo
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- CN116721863B CN116721863B CN202310834051.3A CN202310834051A CN116721863B CN 116721863 B CN116721863 B CN 116721863B CN 202310834051 A CN202310834051 A CN 202310834051A CN 116721863 B CN116721863 B CN 116721863B
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- 238000003466 welding Methods 0.000 claims abstract description 144
- 238000004804 winding Methods 0.000 claims abstract description 123
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 64
- 229910052802 copper Inorganic materials 0.000 claims abstract description 47
- 239000010949 copper Substances 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 230000001360 synchronised effect Effects 0.000 claims description 45
- 230000006698 induction Effects 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 15
- 238000010586 diagram Methods 0.000 description 17
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
- H01F41/07—Twisting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The invention provides stranded wire inductance equipment, which belongs to the technical field of magnetic core winding processing and comprises a stranded wire inductance equipment body, a winding device, a positioning and clamping device, a rotatable wire clamping device and a welding device; in the rotatable wire clamping device, one end of the synchronizing mechanism is connected with the wire clamping device, the other end of the synchronizing mechanism is connected with the driving motor, and the driving motor can drive the wire clamping device to rotate through the synchronizing mechanism, so that the rotating function of the rotatable wire clamping device is realized; the wire clamp comprises a push rod and a rod sleeve, the rod sleeve is arranged outside the push rod, the push rod is in sliding connection with the rod sleeve, the open clamping cylinder can jack up the push rod, and a copper wire can enter a gap between the push rod and the rod sleeve, so that the clamping function of the rotatable wire clamp device is realized. The rotatable wire clamping device and the guide pin of the winding device can realize that two strands of copper wires are stranded first and then wound under the condition that the magnetic core is not clamped and fixed for many times, so that the operation process of stranded wire winding is simplified, and the working efficiency of stranded wire winding is improved.
Description
Technical Field
The invention belongs to the technical field of magnetic core winding processing, and particularly relates to stranded wire inductance equipment.
Background
The wire winding process of winding the copper wire on the magnetic core by the stranded wire inductance device is mainly divided into a single wire winding process and a double wire winding process, and the double wire winding process can be generally divided into a double wire parallel winding process and a double wire stranded wire winding process. The double-wire parallel winding is to wind two strands of copper wires on the magnetic core in parallel, and when the double-wire twisted wire is wound, the two strands of copper wires are twisted first and then wound, and the winding process of the latter is relatively complex.
Chinese patent application CN108987099a discloses a wire twisting method of an inductor, comprising: firstly, attaching a double copper wire on a fixed pin, guiding the double copper wire to a starting end silver point of a magnetic core for spot welding, and tearing off redundant copper wires; then controlling the rotating jig to rotate 180 degrees to wind the double copper wires on one end of the magnetic core; then the lower clamping jaw is controlled to clamp the magnetic core, then the magnetic core is moved to the right side to the lower side of the guide pin, and the guide pin is controlled to move so as to hook the double copper wires on the lower clamping jaw; then controlling the wire block of the guide pin mechanism to clamp the double copper wires, and controlling the lower clamping jaw of the lower clamping jaw servo displacement mechanism to rotate in situ for 95-120 circles together with the magnetic core clamped by the lower clamping jaw servo displacement mechanism, so as to finish the stranding action of stranding the double copper wires into a strand of copper wires; and finally, controlling the rotating jig to clamp the magnetic core again and controlling the rotating jig to rotate so as to wind the double copper wires stranded into one strand of copper wires on the magnetic core.
In the existing stranding method, a magnetic core is fixed on a rotating jig, when double-wire stranding is needed, a lower clamping jaw clamps the magnetic core from the rotating jig and rotates in situ with the magnetic core for a plurality of circles, so that stranding action is completed, and after stranding action is completed, the magnetic core is fixed on the rotating jig again, so that subsequent stranding action is completed. The whole process needs to clamp and fix the magnetic core for many times, the operation process is more complex, and the working efficiency is lower.
Disclosure of Invention
The invention provides stranded wire inductance equipment aiming at the problems in the prior art, and the technical problem to be solved by the invention is how to simplify the stranded wire process and improve the stranded wire efficiency.
In order to solve the technical problems, the invention provides stranded wire inductance equipment, which comprises a stranded wire inductance equipment body, a winding device, a positioning and clamping device, a rotatable wire clamping device and a welding device; the winding device and the welding device are connected above the stranded wire inductance equipment body, the positioning clamping device is arranged below the winding device and is connected with the surface of the stranded wire inductance equipment body, and the rotatable wire clamping device is arranged on one side of the positioning clamping device and is connected with the surface of the stranded wire inductance equipment body.
Further, the rotatable wire clamping device comprises a wire clamping assembly, a synchronous mechanism, a driving motor and a sliding table cylinder; the wire clamping assembly is connected with an output shaft of the driving motor through a synchronizing mechanism, the synchronizing mechanism is connected above the wire clamping assembly, a sliding table cylinder is connected below the driving motor, and the sliding table cylinder is connected with the surface of the stranded wire inductance equipment body.
Further, the wire clamping assembly comprises a wire clamping, an open clamping top and an open clamping cylinder; one end of the synchronizing mechanism is connected with the wire clamping clamp, and the other end of the synchronizing mechanism is connected with the driving motor; the wire clamping clip is positioned above the open clamping top and is connected with the upper end of the open clamping top; the open clamp top is positioned above the open clamp cylinder and is sleeved with a piston rod of the open clamp cylinder.
Further, the wire clamp comprises a push rod and a rod sleeve, the rod sleeve is arranged outside the push rod, and the rod sleeve is connected with the inner wall of the synchronous mechanism.
Further, the ejector rod is in sliding connection with the rod sleeve.
Further, the section of the top rod is T-shaped.
Further, the ejector rod comprises an end cap and a vertical rod, the end cap is arranged above the rod sleeve, and the vertical rod is arranged inside the rod sleeve.
Further, the wire clamping assembly further comprises a damper, the damper is located between the wire clamping and the open clamp top, one end of the damper is in butt joint with the wire clamping, and the other end of the damper is sleeved with the upper end of the open clamp top.
Further, the synchronizing mechanism comprises a first synchronizing wheel, a second synchronizing wheel and a synchronous belt, wherein the first synchronizing wheel is sleeved on the wire clamping clamp, the second synchronizing wheel is sleeved on the rotating shaft of the driving motor, and the synchronous belt is connected to the outer surfaces of the first synchronizing wheel and the second synchronizing wheel.
Further, the slip table cylinder includes first slip table cylinder and second slip table cylinder, and first slip table cylinder is connected in driving motor's below, and the second slip table cylinder is connected in first slip table cylinder's below, and second slip table cylinder and stranded conductor inductance equipment body's surface connection.
Further, the welding device comprises a welding device Z-axis module, a welding device X-axis module, a welding device Y-axis module and a welding device component; the welding device Z-axis module is connected above the welding device Y-axis module, the welding device X-axis module is connected below the welding device Y-axis module, and the welding device module is connected to one side of the welding device Z-axis module.
Further, the welding device assembly comprises a conductive copper block, a welding head, a welding device cylinder and a welding device sliding block; the welding device sliding block is connected to one side of a welding device screw of the welding device Z-axis module, the welding device cylinder is connected with the upper portion of the welding device sliding block, the conductive copper block is connected to one side of the welding device sliding block, and the welding head is connected to the lower portion of the conductive copper block.
Further, the winding device comprises a winding device Z-axis module, a winding device X-axis module, a winding device Y-axis module and a guide pin module; the winding device Z-axis module is connected above the winding device Y-axis module, the winding device X-axis module is connected below the winding device Y-axis module, and the guide pin module is connected to one side of the winding device Z-axis module.
Further, the guide pin module comprises a guide pin, a synchronous pulley assembly motor and a winding device sliding block, wherein the winding device sliding block is connected with one side of a winding device guide rail, the synchronous pulley assembly motor penetrates through an opening of the winding device sliding block to be connected with the synchronous pulley assembly, and the guide pin is connected below the synchronous pulley assembly.
Further, the synchronous pulley assembly comprises a driving wheel and a driven wheel, the driving wheel is connected with the driven wheel through a belt or a cloth belt, the driving wheel is connected with an output shaft of a motor of the synchronous pulley assembly, and a guide pin is connected below the driven wheel.
In the rotatable wire clamping device of the stranded wire inductance equipment, one end of the synchronizing mechanism is connected with the wire clamping device, the other end of the synchronizing mechanism is connected with the driving motor, and the driving motor can drive the wire clamping device to rotate through the synchronizing mechanism, so that the rotating function of the rotatable wire clamping device is realized; the wire clamp comprises a push rod and a rod sleeve, the rod sleeve is arranged outside the push rod, the push rod is in sliding connection with the rod sleeve, and the open clamping cylinder can jack up the push rod, so that a copper wire enters the upper part of the push rod and a gap of the rod sleeve to be clamped, and the function of clamping the copper wire of the rotatable wire clamp device is realized. The rotatable wire clamping device and the guide pin of the winding device can realize that two strands of copper wires are stranded first and then wound under the condition that the magnetic core is not clamped and fixed for many times, so that the operation process of stranded wire winding is simplified, and the working efficiency of stranded wire winding is improved.
The rotatable wire clamping device of the stranded wire inductance equipment comprises a first fixing block, a second fixing block, a third fixing block, a fourth fixing block and a fifth fixing block, wherein the rotatable wire clamping device can be fixedly arranged on a stranded wire inductance equipment body through the fourth fixing block, and the wire clamping assembly, a synchronous mechanism and a driving motor can be compactly distributed through the first fixing block, the second fixing block, the third fixing block, the fourth fixing block and the fifth fixing block and stably placed, so that the volume of magnetic core winding equipment is controlled, and waste of factory building space caused by overlarge volume of the magnetic core winding equipment is avoided.
According to the wire winding device, the wire clamping assembly and the guide pin are synchronously rotated in advance, so that the copper wires above the guide pin are in a winding state, when the subsequent guide pin independently rotates to perform wire winding, the copper wires above the guide pin are loosened, two strands of copper wires above the guide pin are kept parallel, and the wire feeding operation is prevented from being influenced when the next magnetic core is processed.
Drawings
Fig. 1 is a schematic structural diagram of a stranded wire inductance device according to the present invention.
Fig. 2 is a schematic structural diagram of a stranded wire inductance device according to the present invention.
Fig. 3 is a schematic structural diagram of a stranded wire inductance device according to the present invention.
Fig. 4 is a schematic structural diagram of a stranded wire inductance device according to the present invention.
Fig. 5 is a schematic structural diagram of a stranded wire inductance device according to the present invention.
Fig. 6 is a schematic diagram of a rotatable clip of a stranded wire inductive device of the present invention.
Fig. 7 is a schematic diagram of a rotatable clip of a stranded wire inductive device of the present invention.
Fig. 8 is a schematic diagram of a wire clamping assembly of a stranded wire inductive device in accordance with the present invention.
Fig. 9 is a schematic diagram of a wire clamping assembly of a stranded wire inductive device in accordance with the present invention.
Fig. 10 is a schematic diagram of a fastening assembly of a stranded wire induction device according to the present invention.
Fig. 11 is a schematic diagram of a welding apparatus of a stranded wire inductance device according to the present invention.
Fig. 12 is a schematic diagram of a welding apparatus of a stranded wire inductance device according to the present invention.
Fig. 13 is a schematic diagram of a welding apparatus of a stranded wire inductance device according to the present invention.
Fig. 14 is a schematic diagram of a winding apparatus of a stranded wire inductance device according to the present invention.
Fig. 15 is a schematic diagram of a winding apparatus of a stranded wire inductance device according to the present invention.
Fig. 16 is a schematic diagram of a positioning and clamping device of a stranded wire inductance apparatus according to the present invention.
Fig. 17 is a schematic diagram of a core product wound using a stranded wire induction device of the present invention.
1, clamping a wire clamp assembly; 2. a synchronizing mechanism; 3. a driving motor; 4. a fixing assembly; 5. a first slipway cylinder; 6. a second slipway cylinder; 101. clamping the wire clamp; 1011. a push rod; 1012. a rod sleeve; 102. opening the clamp top; 103. opening a clamping cylinder; 104. a damper; 105. a first ball bearing; 106. a second ball bearing sleeve; 201. a first synchronizing wheel; 202; a second synchronizing wheel; 203. a synchronous belt; 401. a first fixed block; 402. a second fixed block; 403. a third fixed block; 404. a fourth fixed block; 405. a fifth fixed block; 7. a stranded wire inductance device body; 701. a magnetic core; 703. positioning and clamping devices; 704. rotatable wire clamping device; 705. a welding device; 7051. a Z-axis module of the welding device; 7052. an X-axis module of the welding device; 7053. a Y-axis module of the welding device; 7054. a welding device motor; 7055. a welding device coupler; 7056. a welding device guide rail; 7057. a welding device screw; 7058. a welding device assembly; 7059. a conductive copper block; 7060. welding head; 7061. a welding device cylinder; 7062. a first slider of the welding device; 7063. a second slider of the welding device; 702. a winding device; 7021. a guide pin; 7022. a Z-axis module of the winding device; 7023. an X-axis module of the winding device; 7024. a Y-axis module of the winding device; 7025. a synchronous pulley assembly; 7026. a synchronous pulley assembly motor; 7027. a winding device slider; 7028. a winding device motor; 7029. a lead screw of a winding device; 7030. a guide rail of a winding device.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
For a better understanding of the objects, structures and functions of the present invention, a stranded wire inductance device according to the present invention will be described in further detail with reference to the accompanying drawings.
Example 1:
fig. 1 to 5 show a stranded wire induction device according to the present invention, comprising a stranded wire induction device body 7, a winding device 702, a positioning and clamping device 703, a rotatable clamping device 704 and a welding device 705;
the winding device 702 and the welding device 705 are connected above the stranded wire inductance device body 7, and the positioning and clamping device 703 is arranged below the winding device 702 and is connected with the surface of the stranded wire inductance device body 7; the rotatable wire clamping device 704 is arranged on one side of the positioning and clamping device 703 and is connected with the surface of the stranded wire inductance device body 7.
Example 2:
fig. 1 to 5 show a stranded wire induction device according to the present invention, comprising a stranded wire induction device body 7, a winding device 702, a positioning and clamping device 703, a rotatable clamping device 704 and a welding device 705;
the winding device 702 and the welding device 705 are connected above the stranded wire inductance device body 7, the positioning and clamping device 703 is arranged below the winding device 702 and is connected with the surface of the stranded wire inductance device body 7, and the rotatable wire clamping device 704 is arranged on one side of the positioning and clamping device 703 and is connected with the surface of the stranded wire inductance device body 7.
The present embodiment is different from the first embodiment in that:
as shown in fig. 6, 7, 8 and 9, the rotatable grip device 704 includes: the wire clamping assembly 1, the synchronous mechanism 2 and the driving motor 3, wherein the wire clamping assembly 1 comprises a wire clamping 101, an open clamping top 102 and an open clamping cylinder 103;
one end of the synchronizing mechanism 2 is connected with the wire clamping clamp 101, and the other end of the synchronizing mechanism 2 is connected with the driving motor 3;
the wire clamp 101 is positioned above the open clamp top 102 and is abutted with the upper end of the open clamp top 102;
the open clamp top 102 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103.
The driving motor 3 can drive the wire clamp 101 to rotate through the synchronizing mechanism 2, so that a rotatable wire clamp device is realized, the rotatable wire clamp device is matched with the guide needle 7021 of the winding device 702, and two strands of copper wires can be twisted first and then wound under the condition that a wire twisting device is not added.
The clip assembly 1 of the present invention is used to clip the ends of two strands of copper wire. The open clamp top 102 of the clamp assembly 1 is positioned above the open clamp cylinder 103 and is sleeved with a piston rod of the open clamp cylinder 103. When the piston rod of the open clamp cylinder 103 moves forward or backward, the open clamp top 102 can be driven to move forward or backward, so that the clamp 101 is driven to open or close, and the copper wire is clamped.
The wire clamp 101 comprises a push rod 1011 and a rod sleeve 1012, the rod sleeve 1012 is sleeved outside the push rod 1011, the push rod 1011 is in sliding connection with the rod sleeve 1012, and the open clamp cylinder 103 can jack up the push rod 1011 so that copper wires enter the gap between the upper part of the push rod 1011 and the rod sleeve 1012 for clamping. The rod sleeve 1012 is connected with the inner wall of the first synchronous wheel 201, and the rod sleeve 1012 and the mandril 1011 rotate together under the drive of the first synchronous wheel 201.
The section of the push rod 1011 is T-shaped and comprises an end cap and a vertical rod, and the copper wire is clamped in a gap between the end cap and the rod sleeve 1012.
According to one embodiment of the present invention, the clip assembly 1 further includes a damper 104, the damper 104 is located between the clip 101 and the open clip 102, one end of the damper 104 abuts against the clip 101, and the other end of the damper 104 is sleeved with the upper end of the open clip 102.
According to one embodiment of the present invention, the synchronizing mechanism 2 includes a first synchronizing wheel 201, a second synchronizing wheel 202, and a synchronous belt 203, wherein the first synchronizing wheel 201 is sleeved on the wire clamping 101, the second synchronizing wheel 202 is sleeved on the rotating shaft of the driving motor 3, and the synchronous belt 203 connects the first synchronizing wheel 201 and the second synchronizing wheel 202.
As shown in fig. 10, according to one embodiment of the present invention, the rotatable clip device may further include a fixing assembly 4, and the fixing assembly 4 includes a first fixing block 401 and a second fixing block 402. The first fixing block 401 includes a first portion, a second portion and a third portion, which are all planar, the first portion and the second portion are relatively parallel, and the first portion and the second portion are perpendicular to the third portion; the second fixing block 402 includes a fourth portion and a fifth portion each having a planar plate shape, the fourth portion being perpendicular to the fifth portion; the fourth portion of the second fixed block 402 is disposed opposite and parallel to the second portion of the first fixed block 401.
According to one embodiment of the present invention, the fourth portion of the second fixed block 402 is fixedly coupled with the third portion of the first fixed block 401.
According to one embodiment of the invention, the clip assembly 1 passes through the first and second portions of the first securing block 401.
According to one embodiment of the invention, the first and second portions of the first securing block 401 are each provided with a circular opening, and the clip assembly 1 passes through the circular openings of the first and second portions of the first securing block 401.
According to one embodiment of the invention, the clip 101 of the clip assembly 1 passes through the circular opening of the first portion of the first fixed block 401 and the open air cylinder 103 of the clip assembly 1 passes through the circular opening of the second portion of the first fixed block 401.
According to one embodiment of the invention, the first portion of the first fixing block 401 is provided with two circular openings, which are distributed up and down, and the first ball bearing 105 and the second ball bearing housing 106 are provided on the clip 101, the clip 101 passing through the two circular openings of the first portion of the first fixing block 401.
According to one embodiment of the present invention, the fixing assembly 4 further includes a third fixing block 403, and the third fixing block 403 includes a sixth portion, a seventh portion and an eighth portion, each of which is planar, the sixth portion being disposed in opposite parallel with the seventh portion, and the sixth portion and the seventh portion being perpendicular to the eighth portion;
the sixth portion of the third fixed block 403 is disposed opposite and parallel to the fourth portion of the second fixed block, and the sixth portion of the third fixed block 403 is disposed on the fourth portion of the second fixed block 402.
According to one embodiment of the present invention, the driving motor 3 is fixedly installed on the seventh portion of the third fixing block 403.
According to a specific embodiment of the present invention, the seventh portion of the third fixed block 403 is provided with a circular opening, and the rotation shaft of the driving motor 3 passes through the circular opening of the seventh portion of the third fixed block 403.
According to one embodiment of the present invention, the rotatable wire clamping device further includes a first slide cylinder 5, the first slide cylinder 5 being fixedly mounted on the fifth portion of the second fixed block 402.
According to one embodiment of the present invention, the first fixing block 401 and the second fixing block 402 are driven to move forward or backward by the forward or backward movement of the piston of the first sliding table cylinder 5, so that the clip assembly 1 provided on the first fixing block 401 is driven to move forward or backward.
According to one embodiment of the present invention, two openings are provided in the fifth portion of the second fixed block 402, and the first slide cylinder 5 is fixedly mounted on the fifth portion of the second fixed block 402 through the two openings.
According to one embodiment of the present invention, the two openings in the fifth portion of the second fixing block 402 may be circular openings or U-shaped openings.
According to one embodiment of the present invention, the fixing assembly 4 further includes a fourth fixing block 404, and the fourth fixing block 404 includes a ninth portion and a tenth portion each having a planar plate shape, the ninth portion being perpendicular to the tenth portion; the ninth portion of the fourth fixing block 404 is disposed in parallel with the fourth portion of the second fixing block, and the tenth portion of the fourth fixing block 404 is fixedly connected with the stranded wire inductance device body 7.
According to one embodiment of the present invention, the rotatable wire clamping device further includes a second slide cylinder 6, and the second slide cylinder 6 is fixedly mounted on the ninth portion of the fourth fixed block 404.
According to one embodiment of the present invention, the ninth portion of the fourth fixed block 404 is provided with three openings, and the second slide table cylinder 6 is fixedly mounted on the ninth portion of the fourth fixed block 404 through the three openings.
According to one embodiment of the present invention, the three openings in the ninth portion of the fourth fixed block 404 may be circular openings or U-shaped openings.
According to one embodiment of the present invention, the fixing assembly 4 further includes a fifth fixing block 405, the fifth fixing block 405 is in a planar plate shape, the fifth fixing block 405 is disposed in parallel with the ninth portion of the fourth fixing block 404, and the fifth fixing block 405 is disposed between the first slide table cylinder 5 and the second slide table cylinder 6.
According to one embodiment of the present invention, the first fixing block 401, the second fixing block 402, the third fixing block 403 and the fifth fixing block 405 are driven to move left or right by the forward movement or the backward movement of the piston of the second sliding table cylinder 6, so that the clip assembly 1 provided on the first fixing block 401 is driven to move left or right.
Example 3:
fig. 1 to 5 show a stranded wire induction device according to the present invention, comprising a stranded wire induction device body 7, a winding device 702, a positioning and clamping device 703, a rotatable clamping device 704 and a welding device 705;
the winding device 702 and the welding device 705 are connected above the stranded wire inductance device body 7, the positioning and clamping device 703 is arranged below the winding device 702 and is connected with the surface of the stranded wire inductance device body 7, and the rotatable wire clamping device 704 is arranged on one side of the positioning and clamping device 703 and is connected with the surface of the stranded wire inductance device body 7.
The present embodiment is different from the above embodiments in that:
as shown in fig. 11, 12, and 13, the welding device 705 includes a welding device Z-axis module 7051, a welding device X-axis module 7052, a welding device Y-axis module 7053, and a welding device assembly 7058; the welding device Z-axis module 7051 is connected above the welding device Y-axis module 7053, the welding device X-axis module 7052 is connected below the welding device Y-axis module 7053, and the welding device assembly 7058 is connected to one side of the welding device Z-axis module 7051;
the welding device Z-axis module 7051, the welding device X-axis module 7052, and the welding device Y-axis module 7053 have the same structure, and the structure of the welding device Z-axis module 7051 will be described as an example, and the welding device Z-axis module 7051 includes a welding device motor 7054, a welding device coupling 7055, a welding device guide rail 7056, and a welding device screw 7057. The welding device coupling 7055 is connected below the welding device motor 7054, the welding device lead screw 7057 is connected below the welding device coupling 7055, the welding device guide rails 7056 are symmetrically arranged on two sides of the welding device lead screw 7057, the welding device assembly 7058 is in sliding connection with the welding device guide rails 7056, and the welding device assembly 7058 is connected to one side of the welding device lead screw 7057.
The welding device Z-axis module 7051 can drive the welding device assembly 7058 to move up and down;
the welding device X-axis module 7052 is capable of driving the welding device assembly 7058 to move along the X-axis;
the welding device Y-axis module 7053 is capable of moving the welding device assembly 7058 along the Y-axis.
The welding device assembly 7058 includes a conductive copper block 7059, a welding head 7060, a welding device cylinder 7061, and a welding device slide; the welding device slider is connected to one side of a welding device screw 7057 of the welding device Z-axis module 7051, a welding device cylinder 7061 is connected to the upper portion of the welding device slider, a conductive copper block 7059 is connected to one side of the welding device slider, and a welding head 7060 is connected to the lower portion of the conductive copper block 7059.
The welding device slide comprises a welding device first slide 7062 and a welding device second slide 7063, the welding device first slide 7062 is connected to one side of a welding device screw 7057 of a welding device Z-axis module 7051, the first slide 7062 and the welding device second slide 7063 are connected in a sliding manner through a rail, a welding device cylinder 7061 is connected with the upper portion of the welding device first slide 7062,
the conductive copper block 7059 is connected to one side of the second welding device slider 7063, and the second welding device slider 7063 drives the conductive copper block 7059 and the welding head 7060 to move up and down under the driving of the welding device cylinder 7061.
A buffer head is provided below the welding device cylinder 7061 to buffer the movement of the welding device second slider 7063.
Example 4:
fig. 1 to 5 show a stranded wire induction device according to the present invention, comprising a stranded wire induction device body 7, a winding device 702, a positioning and clamping device 703, a rotatable clamping device 704 and a welding device 705;
the winding device 702 and the welding device 705 are connected above the stranded wire inductance device body 7, the positioning and clamping device 703 is arranged below the winding device 702 and is connected with the surface of the stranded wire inductance device body 7, and the rotatable wire clamping device 704 is arranged on one side of the positioning and clamping device 703 and is connected with the surface of the stranded wire inductance device body 7.
The present embodiment is different from the above embodiments in that:
as shown in fig. 14 and 15, the winding device 702 includes a winding device Z-axis module 7022, a winding device X-axis module 7023, and a winding device Y-axis module 7024 as a guide pin module; the winding device Z-axis module 7022 is connected above the winding device Y-axis module 7024, the winding device X-axis module 7023 is connected below the winding device Y-axis module 7024, and the guide pin module is connected to one side of the winding device Z-axis module 7022.
The Z-axis module 7022 of the winding device can drive the guide pin module to move up and down;
the X-axis module 7023 of the winding device can drive the guide pin module to move along the X axis;
the Y-axis module 7024 of the winding device can drive the guide pin module to move along the Y-axis.
The winding Z-axis module 7022, the winding X-axis module 7023, and the winding Y-axis module 7024 are identical in structure, and the winding Z-axis module 7022 is described herein as an example, where the winding Z-axis module 7022 includes a winding motor 7028, a winding screw 7029, and a winding guide 7030, the winding screw 7029 is connected below the winding motor 7028, the winding guide 7030 is symmetrically disposed on two sides of the winding screw 7029, and the guide pin module is slidably connected with the winding guide 7030.
The guide pin module comprises a guide pin 7021, a synchronous pulley assembly 7025, a synchronous pulley assembly motor 7026 and a winding device sliding block 7027, wherein the winding device sliding block 7027 is connected with one side of a winding device guide rail 7030, the synchronous pulley assembly motor 7026 penetrates through an opening of the winding device sliding block 7027 to be connected with the synchronous pulley assembly 7025, and the guide pin 7021 is connected below the synchronous pulley assembly 7025.
The synchronous pulley assembly 7025 comprises a driving pulley and a driven pulley, the driving pulley and the driven pulley are driven through a belt or a cloth belt, the driving pulley is connected with an output shaft of the synchronous pulley assembly motor 7026, and the driving pulley drives the driven pulley and a guide needle 7021 below the driven pulley to rotate under the driving of the synchronous pulley assembly motor 7026.
The working flow of the stranded wire inductance device in this embodiment is as follows:
as shown in fig. 16, the wound magnetic core 701 is removed from the positioning and clamping device 703, and an unwound magnetic core 701 is further fed;
the position of the guide pin module is adjusted through the winding device Z-axis module 7022, the winding device X-axis module 7023 and the winding device Y-axis module 7024, so that the rotatable wire clamping device 704 and the guide pin 7021 of the winding device 702 form a vertical wire to be stopped at one side of the welding device 705;
after two strands of copper wires pass through the upper part of the guide pin 7021, the lower ends of the two strands of copper wires are clamped by the wire clamp 101 of the rotatable wire clamp device 704;
the wire clamp 101 is driven by the synchronous belt 203 to synchronously rotate together with the guide needle 7021 of the winding device 702 in the same direction, so that two strands of copper wires above the guide needle 7021 are twisted into required twisted strands, the two strands of copper wires between the guide needle 7021 and the wire clamp 101 are kept parallel, and the two strands of copper wires above the guide needle 7021 and far away from the guide needle 7021 are spirally wound;
the guide needle 7021 moves downwards, the copper wire is kept still, and the wire hanging welding and wire cutting actions are completed on a bonding pad on one side of the magnetic core 701 through the welding device 705 and the wire cutting device;
after the copper wire is welded on a welding disc, close to the welding device 705, on one side of the magnetic core 701, the positioning and clamping device 703 drives the magnetic core 701 to rotate by a set angle so that the guide pin 7021 hangs on the magnetic core 701 or winds a certain number of turns initially; the setting angle may be set according to actual needs, and the present invention is not particularly limited.
The guide needle 7021 moves upwards under the drive of the Z-axis module 7022 of the winding device, and simultaneously the guide needle 7021 starts to rotate under the drive of the synchronous pulley assembly 7025, and the rotating direction is opposite to the first rotating direction of the guide needle; the guide needle 7021 moves upwards while rotating the stranded wire, two strands of copper wires which are stranded in advance above the guide needle 7021 are loose, and the two strands of copper wires between the guide needle 7021 and the magnetic core 701 are wound together to form a strand;
when the stranded wire between the guide pin 7021 and the magnetic core 701 reaches a preset length, the positioning and clamping device 703 drives the magnetic core 701 to rotate so as to wind the stranded copper wire on the magnetic core 701;
then repeating the operation that the guide needle 7021 rotates the stranded wire and moves upwards, and when the stranded wire between the guide needle 7021 and the magnetic core 701 reaches a preset length, the positioning and clamping device 703 drives the magnetic core 701 to rotate so as to wind the stranded copper wire on the magnetic core 701;
when the number of pre-twisted strands above the guide pin 7021 is loosened, two strands of copper wires above the guide pin 7021 become completely parallel, and the length of the twisted wire needed by the magnetic core 701 is also wound on the magnetic core 701 for a plurality of times.
After copper wires are welded on a bonding pad on the other side of the magnetic core 701, which is close to the winding device 702, wire breakage is carried out, wire winding of the magnetic core 701 is completed, and wire winding inductance processing is completed;
the guide pin 7021 and the rotatable grip device 704 are simultaneously returned to the starting position.
The two strands of copper wire on the stranded wire inductance obtained by winding the magnetic core 701 are not wound on the magnetic core in parallel, but are wound on the magnetic core 701 in a stranded wire manner, as shown in fig. 17. The process does not need to clamp and fix the magnetic core for many times, namely, two strands of copper wires are stranded firstly and then wound, the operation process of stranded wire winding is simplified, and the working efficiency of stranded wire winding is improved.
In the rotatable wire clamping device of the stranded wire inductance equipment, one end of the synchronous mechanism 2 is connected with the wire clamping 101, the other end of the synchronous mechanism 2 is connected with the driving motor 3, and the driving motor 3 can drive the wire clamping 101 to rotate through the synchronous mechanism 2, so that the rotating function of the rotatable wire clamping device 704 is realized; the wire clamping device 101 comprises a push rod 1011 and a rod sleeve 1012, the rod sleeve 1012 is sleeved outside the push rod 1011, the push rod 1011 is in sliding connection with the rod sleeve 1012, and the open clamping cylinder 103 can jack up the push rod 1011 so that copper wires enter the upper part of the push rod 1011 and a gap of the rod sleeve 1012 to be clamped, and the function of clamping the copper wires of the rotatable wire clamping device 704 is realized. The rotatable wire clamping device 704 and the guide needle 7021 of the winding device 702 are matched, so that two strands of copper wires can be twisted first and then wound under the condition that the magnetic core 701 is not clamped and fixed for multiple times, the operation process of wire twisting and winding is simplified, and the working efficiency of wire twisting and winding is improved.
In the rotatable wire clamping device of the stranded wire inductance device, the fixed component specifically comprises a first fixed block 401, a second fixed block 402, a third fixed block 403, a fourth fixed block 404 and a fifth fixed block 405, the rotatable wire clamping device 704 can be fixedly arranged on the stranded wire inductance device body 7 through the fourth fixed block 404, and the wire clamping component 1, the synchronous mechanism 2 and the driving motor 3 can be compactly distributed and stably placed through the first fixed block 401, the second fixed block 402, the third fixed block 403, the fourth fixed block 404 and the fifth fixed block 405, so that the volume of the magnetic core winding device is controlled, and waste of factory building space caused by overlarge volume of the magnetic core winding device is avoided.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
Claims (13)
1. The stranded wire inductance equipment is characterized by comprising a stranded wire inductance equipment body, a winding device, a positioning and clamping device, a rotatable wire clamping device and a welding device; the winding device and the welding device are connected above the stranded wire inductance equipment body; the positioning and clamping device is arranged below the winding device and is connected with the surface of the stranded wire inductance equipment body; the rotatable wire clamping device is arranged on one side of the positioning and clamping device and is connected with the surface of the stranded wire inductance equipment body;
the rotatable wire clamping device comprises a wire clamping assembly and a synchronous mechanism, wherein the synchronous mechanism is connected above the wire clamping assembly, and the wire clamping assembly comprises a wire clamping and an open clamping cylinder; one end of the synchronizing mechanism is connected with the wire clamping clip, and the wire clamping clip is positioned above the clamping opening cylinder;
the wire clamping device comprises a wire clamping device, a wire clamping mechanism and a wire clamping mechanism, wherein the wire clamping device comprises a push rod and a rod sleeve, the rod sleeve is arranged outside the push rod, the push rod is in sliding connection with the rod sleeve, and a clamping opening cylinder can jack up the push rod so that a copper wire enters a gap between the upper part of the push rod and the rod sleeve to be clamped;
the winding device comprises a winding device Z-axis module and a guide pin module, wherein the guide pin module is connected to one side of the winding device Z-axis module;
the wire clamping clamp is driven by the synchronous mechanism to synchronously rotate together with the guide pin of the winding device in the same direction, so that two strands of copper wires above the guide pin are twisted into needed strands, the two strands of copper wires between the guide pin and the wire clamping clamp are kept parallel, and the two strands of copper wires above the guide pin and far away from the guide pin are spirally wound;
the guide pin moves downwards, the copper wire is kept motionless, and wire hanging welding and wire cutting actions are completed on a welding disc on one side of the magnetic core through the welding device and the wire cutting device;
the guide pin moves upwards under the drive of the Z-axis module of the winding device, and simultaneously starts to rotate under the drive of the synchronous pulley assembly, and the rotating direction is opposite to the first rotating direction of the guide pin; the guide pin rotates the stranded wire and moves upwards, two strands of copper wires stranded in advance above the guide pin are loose, and the two strands of copper wires between the guide pin and the magnetic core are wound together to form a strand;
when the stranded wire between the guide pin and the magnetic core reaches a preset length, the positioning and clamping device drives the magnetic core to rotate so as to wind the stranded copper wire on the magnetic core.
2. The strand inductance device of claim 1, wherein the rotatable clamping means comprises a drive motor and a slipway cylinder; the wire clamping assembly is connected with an output shaft of a driving motor through a synchronous mechanism, a sliding table cylinder is connected below the driving motor, and the sliding table cylinder is connected with the surface of the stranded wire inductance equipment body.
3. The wire stranding induction apparatus of claim 2 wherein the wire clamping assembly comprises an open clamping top, the other end of the synchronization mechanism being connected to the drive motor; the wire clamping clip is positioned above the open clamping top and is connected with the upper end of the open clamping top; the open clamp top is positioned above the open clamp cylinder and is sleeved with a piston rod of the open clamp cylinder.
4. The stranded wire inductive device of claim 1, wherein said top bar is "T" shaped in cross section.
5. The wire stranding induction apparatus of claim 1, wherein the top bar comprises two parts, an end cap and a vertical bar, the end cap is disposed above the bar sleeve, and the vertical bar is disposed inside the bar sleeve.
6. The wire stranding inductance apparatus of claim 3, wherein the wire clamping assembly further comprises a damper positioned between the wire clamping and the open clamp top, one end of the damper being in abutment with the wire clamping, the other end of the damper being in socket engagement with the upper end of the open clamp top.
7. The stranded wire inductance device according to claim 2, wherein the synchronizing mechanism comprises a first synchronizing wheel, a second synchronizing wheel and a synchronizing belt, the first synchronizing wheel is sleeved on the wire clamping clamp, the second synchronizing wheel is sleeved on the rotating shaft of the driving motor, and the synchronizing belt is connected to the outer surfaces of the first synchronizing wheel and the second synchronizing wheel.
8. The stranded wire inductance device according to claim 2, wherein the slipway cylinder includes a first slipway cylinder and a second slipway cylinder, the first slipway cylinder is connected below the driving motor, the second slipway cylinder is connected below the first slipway cylinder, and the second slipway cylinder is connected with the surface of the stranded wire inductance device body.
9. The strand inductance device of claim 1, wherein the welding apparatus comprises a welding apparatus Z-axis module, a welding apparatus X-axis module, a welding apparatus Y-axis module, and a welding apparatus assembly; the welding device Z-axis module is connected above the welding device Y-axis module, the welding device X-axis module is connected below the welding device Y-axis module, and the welding device module is connected to one side of the welding device Z-axis module.
10. The strand inductance apparatus of claim 9, wherein the welding device assembly includes a conductive copper block, a welding head, a welding device cylinder, and a welding device slider; the welding device sliding block is connected to one side of a welding device screw of the welding device Z-axis module, the welding device cylinder is connected with the upper portion of the welding device sliding block, the conductive copper block is connected to one side of the welding device sliding block, and the welding head is connected to the lower portion of the conductive copper block.
11. The stranded wire induction device according to claim 1, wherein the winding means comprises a winding means X-axis module and a winding means Y-axis module; the winding device Z-axis module is connected above the winding device Y-axis module, and the winding device X-axis module is connected below the winding device Y-axis module.
12. The strand inductance device of claim 11, wherein the pin guide module includes a synchronous pulley assembly, a synchronous pulley assembly motor, and a winder slider, the winder slider being connected to one side of the winder rail, the synchronous pulley assembly motor being connected to the synchronous pulley assembly through an opening of the winder slider, the pin guide being connected below the synchronous pulley assembly.
13. The wire stranding induction apparatus of claim 12, wherein the synchronous pulley assembly comprises a driving pulley and a driven pulley, the driving pulley and the driven pulley are connected by a belt or a cloth belt, the driving pulley is connected with an output shaft of a motor of the synchronous pulley assembly, and a guide pin is connected below the driven pulley.
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