CN220075611U - Ultrasonic welding device convenient to unload - Google Patents

Abstract

The utility model relates to an ultrasonic welding device convenient to unload, which comprises a frame, a workbench, a pipe assembly and a blanking mechanism; the workbench is connected to the frame and comprises a containing groove; the pipe material assembly comprises a sealing cover, a plastic pipe and a joint, wherein the sealing cover and the joint are respectively connected to the two ends of the plastic pipe through ultrasonic welding, and the sealing cover is exposed out of the accommodating groove; the blanking mechanism comprises a driving source and a jacking piece, wherein the driving source is used for driving the jacking piece to move, and the jacking piece is arranged below the sealing cover or the connector, so that the jacking piece ejects the plastic pipe out of the accommodating groove through the sealing cover or the connector. According to the ultrasonic welding device convenient to unload, as the sealing cover and the joint are respectively connected to the two ends of the plastic pipe through ultrasonic welding, and the sealing cover is exposed out of the accommodating groove, the ejection piece is arranged below the sealing cover, so that the ejection piece can be ejected to the sealing cover through the sealing cover, and the plastic pipe connected with the sealing cover is ejected out of the accommodating groove.

Description

Ultrasonic welding device convenient to unload

Technical Field

The utility model relates to the technical field of automobile accessory machining, in particular to an ultrasonic welding device convenient to unload.

Background

In the prior art, the ultrasonic welding technology is to directly apply high-frequency vibration to a welding workpiece through pressure, and the contact surface of the welding workpiece is subjected to friction heat generation to locally melt a material, then cooled and solidified to form a joint point, so that the welding of the workpiece is finally realized. In the ultrasonic welding of the existing tubular workpiece, axial vibration machining is generally adopted in the ultrasonic welding process of the tubular workpiece, so that the workpiece is machined and embedded in a film cavity, the manual unloading is not facilitated, the unloading working procedure efficiency of an ultrasonic welding device is low, and the problem of low unloading working procedure efficiency of the ultrasonic welding device is required to be solved.

Disclosure of Invention

The utility model aims to provide an ultrasonic welding device convenient to unload, and aims to solve the problem of low efficiency of a blanking process of the ultrasonic welding device.

In order to solve the technical problems, the ultrasonic welding device convenient to unload comprises a frame, a workbench, a pipe assembly and a blanking mechanism; the workbench is connected to the rack and comprises a containing groove; the pipe material assembly comprises a sealing cover, a plastic pipe and a joint, wherein the sealing cover and the joint are respectively connected to two ends of the plastic pipe through ultrasonic welding, the plastic pipe and at least part of the joint are clamped in the accommodating groove, and the sealing cover is exposed out of the accommodating groove; the blanking mechanism comprises a driving source and a material ejection piece, wherein the driving source is connected to one side of the workbench and used for driving the material ejection piece to move, and the material ejection piece is arranged below the sealing cover or the connector, so that the material ejection piece ejects the plastic pipe out of the accommodating groove through the sealing cover or the connector.

Further, the accommodating groove comprises a first cavity and a second cavity, the first cavity is communicated with the second cavity, the first cavity extends to form the workbench, and the second cavity is formed on one side of the workbench, so that the plastic pipe is arranged in the first cavity and the connector is clamped in the second cavity.

Further, the blanking mechanism further comprises a detector, the detector is connected to the frame, the plastic pipe is partially exposed on the first cavity, the detector is used for detecting that the plastic pipe is located on the first cavity, and when the plastic pipe is separated from the first cavity, the driving source stops driving the ejection piece.

Further, the workbench comprises a base, a support frame and an objective table, wherein the base is detachably connected with the frame, the support frame is integrally formed with the base, the objective table is detachably and extendingly connected with the upper portion of the support frame, the holding groove is far away from the support frame and is formed above the objective table, the sealing cover is exposed out of the holding groove, and the driving source is connected with the support frame so that the driving source drives the ejection piece to face the objective table to be abutted against the sealing cover.

Further, the material ejection piece comprises a connecting part and an abutting part, wherein the connecting part is connected with the driving source, and the abutting part ejects the plastic pipe out of the accommodating groove through the sealing cover.

Further, the abutting portion is connected with the connecting portion in an L-shaped mode, wherein the abutting portion is far away from the supporting frame and connected to one side of the connecting portion, and the abutting portion is close to the edge of the objective table, so that the abutting portion abuts against the sealing cover exposed out of the accommodating groove.

Further, the discharging mechanism further comprises a storage box and a discharging box, the storage box and the discharging box are respectively connected to two sides of the frame, the storage box is used for containing sealing covers, plastic pipes and connectors which are not subjected to ultrasonic welding, and the discharging box is used for containing pipe material components subjected to ultrasonic welding.

Further, the blanking box comprises a guide plate and a bin, wherein the guide plate is arranged obliquely outwards, so that the pipe material assembly enters the bin through the guide plate.

Further, the ultrasonic welding device convenient to unload comprises a shielding screen and a work indicator lamp, wherein the shielding screen is connected to the frame and used for shielding the workbench, the pipe material assembly and the blanking mechanism, the shielding screen is connected with the work indicator lamp and comprises a sliding door, and the shielding screen is opened through the sliding door.

Further, the ultrasonic welding device convenient to unload further comprises a controller, wherein the controller is arranged on the outer side of the shielding screen and used for controlling the work of the blanking mechanism.

The implementation of the embodiment of the utility model has the following beneficial effects:

the ultrasonic welding device convenient to unload in this embodiment is because sealed lid and joint are connected in the both ends of plastic tubing through ultrasonic welding respectively, and sealed lid exposes outside the holding tank, and the liftout spare sets up in the below of sealed lid to the liftout spare can be through sealed lid top to sealed lid, and then makes the plastic tubing that links to each other with sealed lid be ejected out the holding tank, overcomes the technical problem that ultrasonic welding device unloading process inefficiency among the prior art.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of an ultrasonic welding apparatus according to an embodiment of the present utility model;

FIG. 2 is a schematic structural view of an ultrasonic welding device with the shielding screen removed according to an embodiment of the present utility model;

FIG. 3 is an exploded view of a tubing assembly according to an embodiment of the present utility model;

FIG. 4 is a schematic view of a tubing assembly according to an embodiment of the present utility model;

FIG. 5 is a schematic view of a stage according to an embodiment of the present utility model;

fig. 6 is a schematic structural diagram of a material ejection member according to an embodiment of the present utility model.

Wherein: 100. an ultrasonic welding device; 110. a frame; 120. a work table; 121. a base; 122. a support frame; 123. an objective table; 124. a receiving groove; 1241. a first cavity; 1242. a second cavity; 130. a tubing assembly; 131. sealing cover; 132. a plastic tube; 133. a joint; 140. a blanking mechanism; 141. a driving source; 142. a material ejection piece; 1421. a connection part; 1422. an abutting portion; 143. a detector; 144. a storage box; 145. a blanking box; 1451. a guide plate; 1452. a feed box; 150. a shielding screen; 151. a sliding door; 160. a work indicator light; 170. and a controller.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. Preferred embodiments of the present utility model are shown in the drawings. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1-6, an ultrasonic welding device 100 for convenient unloading is provided according to an embodiment of the present utility model, and includes a frame 110, a workbench 120, a tubing assembly 130 and a blanking mechanism 140; the table 120 is connected to the frame 110, and the table 120 includes a receiving groove 124; the tubing assembly 130 comprises a sealing cover 131, a plastic tube 132 and a joint 133, wherein the sealing cover 131 and the joint 133 are respectively connected to two ends of the plastic tube 132 through ultrasonic welding, the plastic tube 132 and at least part of the joint 133 are clamped in the accommodating groove 124, and the sealing cover 131 is exposed out of the accommodating groove 124; the discharging mechanism 140 includes a driving source 141 and a pushing member 142, wherein the driving source 141 is connected to one side of the workbench 120 for driving the pushing member 142 to move, and the pushing member 142 is disposed below the sealing cover 131 or the connector 133, so that the pushing member 142 ejects the plastic tube 132 out of the receiving groove 124 through the sealing cover 131 or the connector 133. In a specific application, the plastic tube 132 and a part of the joint 133 are clamped in the accommodating groove 124, the sealing cover 131 is clamped at one end of the plastic tube 132, the sealing cover 131 and the joint 133 are welded at two ends of the plastic tube 132 respectively after ultrasonic welding, meanwhile, the welded tube assembly 130 is easy to be clamped in the accommodating groove 124, so that the welded tube assembly 130 is difficult to separate from the accommodating groove 124 manually, and the driving source 141 near the sealing cover 131 is arranged at one side of the workbench 120, wherein the driving source 141 is an air cylinder, the driving makes the ejector 142 move upwards, the sealing cover 131 is exposed outside the accommodating groove 124, the ejector 142 can abut against the sealing cover 131, so that the sealing member carries 132 the plastic tube to eject the accommodating groove 124, and further the efficiency of the blanking procedure of the ultrasonic welding device 100 is improved.

In one possible embodiment, the accommodating groove 124 includes a first cavity 1241 and a second cavity 1242, the first cavity 1241 and the second cavity 1242 are communicated, the first cavity 1241 is formed on the workbench 120 in an extending manner, and the second cavity 1242 is formed on one side of the workbench 120, so that the plastic pipe 132 is arranged in the first cavity 1241 and the joint 133 is clamped in the second cavity 1242. In a specific application, the first cavity 1241 is used for placing the plastic tube 132, the second cavity 1242 is used for clamping the joint 133, so that the foolproof arrangement can be achieved, the welding mechanism can weld the joints 133 or the sealing covers 131 at two ends of the plastic tube 132 according to actual needs, in addition, the joint 133 is clamped in the second cavity 1242 to position the plastic tube 132, and therefore the welding precision of the tube assembly 130 is improved.

In one possible embodiment, the blanking mechanism 140 further includes a detector 143, where the detector 143 is connected to the frame 110, and the plastic tube 132 is partially exposed on the first cavity 1241, and the detector 143 is used to detect that the plastic tube 132 is located on the first cavity 1241, and when the plastic tube 132 is separated from the first cavity 1241, the driving source 141 stops driving the ejector 142. In a specific application, the detector 143 is a laser distance sensor, and emits laser to the plastic tube 132 exposed to the first cavity 1241, when the laser is blocked by the plastic tube 132, it is determined that the plastic tube 132 is located on the first cavity 1241, and when the plastic tube 132 is separated from the first cavity 1241, the laser passes through the upper portion of the first cavity 1241, it is determined that the plastic tube 132 has been ejected by the ejector 142, and the driving source 141 stops driving the ejector 142.

In one possible embodiment, the workbench 120 includes a base 121, a support 122 and a stage 123, the base 121 is detachably connected to the frame 110, the support 122 is integrally formed with the base 121, the stage 123 is detachably connected to the upper portion of the support 122, the accommodating groove 124 is far away from the support 122 and is formed above the stage 123, the sealing cover 131 is exposed outside the accommodating groove 124, and the driving source 141 is connected to the support 122, so that the driving source 141 drives the ejector 142 to abut against the sealing cover 131 toward the stage 123. In a specific application, the objective table 123 is detachably and extendably connected above the support frame 122, the sealing cover 131 is exposed outside the accommodating groove 124, and the driving source 141 is connected to the support frame 122, so that the driving source 141 drives the ejector 142 to push against the sealing cover 131 toward the objective table 123, and the sealing cover 131 carries the plastic tube 132 to be ejected out of the accommodating groove 124.

In one possible embodiment, the ejector 142 includes a connection portion 1421 and an abutment portion 1422, where the connection portion 1421 is connected to the driving source 141, and the abutment portion 1422 ejects the plastic tube 132 from the receiving groove 124 through the sealing cover 131. In a specific application, the connecting portion 1421 is connected to the driving source 141 through a fastener, and the abutting portion 1422 is integrally provided with the connecting portion 1421, when the driving source 141 drives the connecting portion 1421 to move, the abutting portion 1422 moves upward along with the connecting portion 1421, so that the abutting portion 1422 ejects the plastic tube 132 out of the accommodating groove 124 through the sealing cover 131, in this way, the sealing cover 131 can move in an abutting manner through the abutting portion 1422, so that the plastic tube 132 is ejected out of the accommodating groove 124 upward, and the reliability of the ejector 142 ejecting the plastic tube 132 out of the accommodating groove 124 is improved.

In one possible embodiment, the abutting portion 1422 and the connecting portion 1421 are connected in an L shape, wherein the abutting portion 1422 is connected to one side of the connecting portion 1421 away from the supporting frame 122, and the abutting portion 1422 is disposed near the edge of the stage 123, so that the abutting portion 1422 abuts against the sealing cover 131 exposed outside the accommodating groove 124. In a specific application, the abutting portion 1422 and the connecting portion 1421 are connected in an L-shape, the abutting portion 1422 is far away from the supporting frame 122 and connected to one side of the connecting portion 1421, and the abutting portion 1422 is close to the edge of the objective table 123, so that the abutting portion 1422 abuts against the sealing cover 131 of the accommodating groove 124, in this way, the structure of the blanking mechanism 140 can be compact, and the connection strength of the ejector 142 is improved.

In one possible embodiment, the blanking mechanism 140 further includes a storage box 144 and a blanking box 145, where the storage box 144 and the blanking box 145 are respectively connected to two sides of the frame 110, the storage box 144 is used for containing the sealing cover 131, the plastic pipe 132 and the joint 133 which are not subjected to ultrasonic welding, and the blanking box 145 is used for containing the pipe assembly 130 subjected to ultrasonic welding. In a specific application, the storage box 144 is a drawer box, and accommodates accessories such as a sealing cover 131, a plastic pipe 132, a joint 133 and the like which are not welded by ultrasonic, and the sealing cover 131, the plastic pipe 132, the joint 133 and the like can be taken out from the storage box 144 and configured in the accommodating groove 124, so that the pipe assembly 130 is formed after ultrasonic welding.

In one possible embodiment, the blanking box 145 includes a guide plate 1451 and a bin 1452, the guide plate 1451 being disposed obliquely outward such that the tubing assembly 130 passes through the guide plate 1451 into the bin 1452. In a specific application, the guide plate 1451 of the blanking box 145 is inclined outwards, so that the welded pipe material assembly 130 can be put into the bin 1452 through the guide plate 1451, so that the bin 1452 can accommodate the welded pipe material assembly 130, and thus, a worker can accurately put the welded pipe material assembly 130 into the bin 1452 through the guide plate 1451.

In one possible embodiment, the ultrasonic welding device 100 for convenient unloading includes a cover screen and a work indicator light 160, the cover screen is connected to the frame 110 for covering the workbench 120, the tubing assembly 130 and the blanking mechanism 140, the cover screen is connected with the work indicator light 160, the cover screen includes a sliding door 151, and the cover screen is opened by the sliding door 151. In specific application, shielding screen 150 shields workstation 120, piping component 130 and unloading mechanism 140, and can effectively isolate through shielding screen 150 when piping component 130 is ultrasonic welding, judges whether ultrasonic welding is accomplished through work pilot lamp 160, and finally opens shielding screen through push-and-pull door 151 and takes out welded piping component 130, so, can improve the security of ultrasonic welding device 100 of convenient uninstallation.

In one possible embodiment, the ultrasonic welding apparatus 100 for easy unloading further includes a controller 170, where the controller 170 is disposed outside the shielding for controlling the operation of the blanking mechanism 140. In a specific application, the ultrasonic welding device 100 convenient to unload further includes a controller 170, and when the sliding door 151 is closed, the controller 170 can control the start-stop operation and the reset of the discharging mechanism 140, so that the ultrasonic welding device 100 convenient to unload can efficiently perform ultrasonic welding on the batch of tubing assemblies 130.

The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the claims. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.

Claims (10)

1. An ultrasonic welding device for convenient unloading, comprising:

a frame;

the workbench is connected to the rack and comprises a containing groove;

the pipe material assembly comprises a sealing cover, a plastic pipe and a joint, wherein the sealing cover and the joint are respectively connected to two ends of the plastic pipe through ultrasonic welding, the plastic pipe and at least part of the joint are clamped in the accommodating groove, and the sealing cover is exposed out of the accommodating groove;

the blanking mechanism comprises a driving source and a material ejection part, wherein the driving source is connected to one side of the workbench and used for driving the material ejection part to move, and the material ejection part is arranged below the sealing cover or the connector, so that the material ejection part ejects the plastic pipe out of the accommodating groove through the sealing cover or the connector.

2. The ultrasonic welding device of claim 1, wherein the receiving slot comprises a first cavity and a second cavity, the first cavity is in communication with the second cavity, the first cavity extends to form the workbench, and the second cavity is formed on one side of the workbench, so that the plastic pipe is arranged in the first cavity and the joint is clamped in the second cavity.

3. The ultrasonic welding device of claim 1, wherein the blanking mechanism further comprises a detector connected to the frame, wherein the plastic tube is partially exposed on the first cavity, the detector is configured to detect that the plastic tube is positioned on the first cavity, and the drive source stops driving the ejector when the plastic tube is disengaged from the first cavity.

4. The ultrasonic welding device of any one of claims 1-3, wherein the workbench comprises a base, a support frame and an objective table, the base is detachably connected to the frame, the support frame is integrally formed on the base, the objective table is detachably and extendably connected to the upper portion of the support frame, the accommodating groove is formed above the objective table away from the support frame, the sealing cover is exposed outside the accommodating groove, and the driving source is connected to the support frame so that the driving source drives the ejector to abut against the sealing cover towards the objective table.

5. The ultrasonic welding device convenient to unload according to claim 4, wherein the ejector comprises a connecting portion and an abutting portion, the connecting portion is connected with the driving source, and the abutting portion ejects the plastic tube out of the accommodating groove through the sealing cover.

6. The ultrasonic welding device convenient to unload according to claim 1, wherein the abutting portion and the connecting portion are connected in an L-shape, wherein the abutting portion is far away from the supporting frame and connected to one side of the connecting portion, and the abutting portion is arranged close to the edge of the objective table, so that the abutting portion abuts against the sealing cover exposed out of the accommodating groove.

7. A portable unloading ultrasonic welding device according to any one of claims 1-3, wherein the blanking mechanism further comprises a storage box and a blanking box, the storage box and the blanking box are respectively connected to two sides of the frame, the storage box is used for containing the sealing cover, the plastic pipe and the joint which are not subjected to ultrasonic welding, and the blanking box is used for containing the pipe assembly subjected to ultrasonic welding.

8. The ultrasonic welding apparatus of claim 7, wherein the blanking box comprises a deflector and a bin, the deflector being disposed obliquely outward such that the tubing assembly passes through the deflector into the bin.

9. A portable unloading ultrasonic welding device according to any one of claims 1-3, comprising a cover screen and a work indicator, the cover screen being connected to the frame for covering the table, tubing assembly and blanking mechanism, the cover screen being connected with the work indicator, the cover screen comprising a sliding door, the cover screen being openable by the sliding door.

10. The ultrasonic welding device convenient to unload as defined in claim 9, further comprising a controller disposed outside of the screen for controlling operation of the blanking mechanism.