CN109648348A - A kind of gear position sensor production equipment - Google Patents
A kind of gear position sensor production equipment Download PDFInfo
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- CN109648348A CN109648348A CN201910038324.7A CN201910038324A CN109648348A CN 109648348 A CN109648348 A CN 109648348A CN 201910038324 A CN201910038324 A CN 201910038324A CN 109648348 A CN109648348 A CN 109648348A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000007789 sealing Methods 0.000 claims abstract description 62
- 238000012360 testing method Methods 0.000 claims abstract description 57
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 claims abstract description 29
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 108
- 238000003466 welding Methods 0.000 claims description 68
- 230000007246 mechanism Effects 0.000 claims description 37
- 230000004308 accommodation Effects 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000000630 rising effect Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 239000004411 aluminium Substances 0.000 description 4
- 230000001914 calming effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007115 recruitment Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Optics & Photonics (AREA)
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Abstract
The present invention relates to a kind of gear position sensor production equipments, comprising: the turntable being spindle rotationally arranged in rack；Eight stations are distributed on turntable, eight stations are followed successively by the first station, for manually product to be placed into fixture；Second station, for PCBA to be pressed onto product；Whether 3rd station is inserted into PCBA and upper cover feeding for detecting needle；4th station, the assembly for weld and to DCT200 sealing ring to upper cover；5th station is assembled for the sealing ring to DCT150 product；6th station, for overturning 180 ° to DCT150 and being pressed station to the aluminum hull of DCT200 product；Performing leak test station；Laser beam marking station；It is equipped with robot charge station in laser beam marking station side, is tested for the product after laser beam marking station to be grabbed EOL test station, belt line outflow is finally putting into；EOL test station, the present invention realize the automated production of remaining all step in addition to needing people's loading and unloading.
Description
Technical field
The invention belongs to the technical field of gear position sensor more particularly to a kind of production equipments of gear position sensor.
Background technique
Currently, two kinds of gear position sensors, DCT150 product and DCT200 product as shown in attached drawing 16 and attached drawing 17, wherein
PCBA is first pressed onto product by DCT150 needs, and upper cover 26 is welded on PCBA, finally assembles corresponding sealing ring, and to it
Carry out subsequent quality testing；And DCT200 product simultaneously is also required to that first PCBA is pressed onto product, and on PCBA in welding
Then lid 26 assembles corresponding sealing ring, finally also need to carry out the press fitting of aluminum hull 27.
Two products above-mentioned use different Integration Assembly And Checkout equipment in production and processing, at the same all assemblings and
Testing station is autonomous device, and each production stage is both needed to the manual loading and unloading of employee, wastes a large amount of manpowers and time, production effect
Rate is low, is unable to satisfy actual production and processing demand, is unfavorable for the further development of enterprise.
Summary of the invention
There is provided the invention aims to overcome the deficiencies in the prior art it is a kind of can it is full automatic completion to a variety of gears
The gear position sensor production equipment of sensor production.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of gear position sensor production equipment, comprising: can be rotated
The turntable being arranged on the rack；Eight stations are distributed in circular array on turntable, and above-mentioned eight stations are successively are as follows: the first work
Position, for manually product to be placed into fixture；Second station, for PCBA to be pressed onto product；3rd station, for detecting
Whether needle is inserted into the operation in PCBA and completing upper cover feeding；4th station, for upper cover carry out welding and it is right
The assembly of DCT200 sealing ring；5th station is assembled for the sealing ring to DCT150 product；6th station, for pair
DCT150 overturns 180 ° and is pressed station to the aluminum hull of DCT200 product；Performing leak test station, for the sealing to product
Property is tested；Laser beam marking station, for carrying out laser beam marking on product；Robot is equipped in laser beam marking station side
Loading and unloading station is tested for the product after laser beam marking station to be grabbed EOL test station, is finally putting into belt line
Outflow；EOL test station, the product for coming to the crawl of robot charge station carry out EOL test.
Further, the fixture includes chuck body, is equipped in the chuck body for that can accommodate DCT150 production
The product type chamber of product and DCT200 product is equipped with PCBA type chamber on the right side of the product type chamber；Under the PCBA type chamber
Side is equipped with the DCT150 sealing ring chamber and aluminium shell cavity being oppositely arranged；It is equipped with below DCT150 sealing ring chamber
DCT200 seals ring chamber.
Further, first station includes press fitting bracket, and the top for being pressed bracket is equipped with press, and the lower part of press is set
Have and compresses the transversely movable pressure head of station cylinder by first；The lower part of the press fitting bracket is equipped with supporting tool, supports work
Dress via lower part lifting body can oscilaltion setting press fitting bracket on.
Further, the second station includes needle testing agency and upper cover feeding device；The needle detecting device includes
Transversely movable second needle of cylinder is detected by the first needle and detects cylinder, is equipped with and is opened in the lower end of second needle detection cylinder
Needle is closed, for detecting whether needle is inserted into PCBA board；The upper cover feeding device includes the vibrating disk for feeding, the vibration
The discharge port of disk is linked with feeding passage, and the front end of feeding passage is equipped with upper cover support frame, and the upper end of upper cover support frame, which is equipped with, to hold
Slot is set, one end of accommodation groove is equipped with the first feeding cylinder, for the upper cover in accommodation groove to be moved along to the position of setting；On
The first feeding cylinder is stated to be connected with feeding sensor；The top of the accommodation groove is equipped with material grabbing mechanism, and the material grabbing mechanism includes
By the transversely movable second material grasping cylinder of the first material grasping cylinder, the bottom of the second material grasping cylinder is equipped with rotary cylinder,
The bottom of rotary cylinder is equipped with vacuum cups.
Further, the 3rd station is made of upper cover welder and DCT200 device for assembling sealing ring；It is described
Upper cover welder includes welding material grabbing mechanism and welder；The welding material grabbing mechanism includes can synchronous horizontal by electric cylinders
Mobile the first welding material grasping component and the second welding material grasping component, the first welding material grasping component includes calming the anger under the first welding
The bottom of cylinder, the first welding material grasping cylinder is equipped with the first clamping cylinder；Second welding material grasping component includes calming the anger under the second welding
Cylinder, the second welding lower air cylinder lower end are equipped with welding rotary cylinder, and welding rotary cylinder is equipped with rotatable second and clamps gas
Cylinder；The welder includes welding machine, and the moveable welding fixture positioned at welding machine side, welding fixture is fixed by spring mechanism
Firmly, spring mechanism is made of two cylinders；The DCT200 device for assembling sealing ring includes the upper end assembled cylinder, assemble cylinder
Equipped with sealing ring jig.
Further, the 4th station includes material grabbing mechanism and compression station；The material grabbing mechanism includes material grasping branch
Frame is equipped in the top of the material grasping bracket and moves down cylinder by transversely movable first material grasping of the first material grasping cylinder, in institute
It states the first material grasping and moves down the lower end of cylinder equipped with the first material grasping clamping cylinder moving up and down；Gas is clamped in first material grasping
The lower section of cylinder is equipped with the second material grasping clamping cylinder, and the second material grasping clamping cylinder is spindle rotationally arranged on material grasping rotary cylinder, institute
It states material grasping rotary cylinder and the cylinder lower part moving up and down that material grasping bracket is arranged in is moved down by the second material grasping；The compression work
Position includes compressing jacking cylinder, is equipped with DCT200 sealing ring jig in the upper end for compressing jacking cylinder.
Further, the 5th station includes DCT150 180-degree reversing mechanism and the aluminum hull press-loading apparatus of DCT200；
Above-mentioned DCT150 180-degree reversing mechanism includes turnover bracket, and being equipped on the turnover bracket can be lateral by the first tumble cylinder
Mobile overturning lower air cylinder, the lower end for overturning lower air cylinder, which is equipped with, clamps rotary cylinder；The aluminum hull of the DCT200 is pressed dress
It sets including being pressed bracket, is equipped on the press fitting bracket and cylinder is moved down by the press fitting of the first press fitting cylinder transverse shifting,
It is described to be pressed the bottom for moving down cylinder equipped with vacuum fixture.
Further, the performing leak test station includes sealing test bracket, is equipped on the sealing test bracket
By sealing test electric cylinders can two mobile tests of synchronous horizontal move down cylinder, be equipped in the bottom that the test moves down cylinder
Clamping cylinder；The lower section of the clamping cylinder be equipped with pedestal, on the base be equipped with by first test pusher cylinder can before
The loading plate moved afterwards, is equipped with the locating piece for placing product on the loading plate, and the both ends of locating piece are equipped with for pressing from both sides
The left clamping cylinder and right clamping cylinder of tight product.
Further, the laser beam marking station includes the laser machine being arranged on marking plate；It is set in one end of marking plate
There is vertically arranged feedboard, feedboard is equipped with feed inlet, is equipped with marking frame in the lower section of the marking plate, marks the one of frame
End is connected with feedboard；The top of the marking frame is equipped with moving up and down close by the lifting cylinder being located on marking plate
Sealing plate；One end of the marking frame is provided with groove, and groove is equipped with by rising cylinder preceding sealing plate moving up and down
Due to the application of the above technical scheme, compared with the prior art, the invention has the following advantages:
The gear position sensor production equipment of the present invention program can produce and process the product of different model on one device,
Eight station dividers are used, by this assembling product and all production stages required for testing are integrated into same automation equipment
On, it realizes the automated production of remaining all step in addition to needing people's loading and unloading, improves the production efficiency of product, reduce
Recruitment cost, while assembly precision is high, meets the production development demand of enterprise.
Detailed description of the invention
Technical scheme of the present invention is further explained with reference to the accompanying drawing:
Accompanying drawing 1 is the structural representation of the present invention；
Attached drawing 2 is the structural schematic diagram of the first station in the present invention；
Attached drawing 3 is the structural schematic diagram of Zhong Zhen testing agency of the present invention；
Attached drawing 4 is the structural schematic diagram of upper cover feeding device in the present invention；
Attached drawing 5 is the structural schematic diagram of material grabbing mechanism in the present invention；
Attached drawing 6 is the structural schematic diagram that material grabbing mechanism is welded in the present invention；
Attached drawing 7 is the structural schematic diagram of welder in the present invention；
Attached drawing 8 is the structural schematic diagram of device for assembling sealing ring in the present invention；
Attached drawing 9 is the structural schematic diagram of material grasping component in the present invention；
Attached drawing 10 is the structural schematic diagram that station is compressed in the present invention；
Attached drawing 11 is the structural schematic diagram of DCT150 180-degree reversing mechanism in the present invention；
Attached drawing 12 is the structural schematic diagram of the aluminum hull press-loading apparatus of DCT200 in the present invention；
Attached drawing 13 is the structural schematic diagram of performing leak test station in the present invention；
Attached drawing 14 is the structural schematic diagram of laser beam marking station in the present invention；
Attached drawing 15 is the structural schematic diagram of fixture；
Attached drawing 16 is the schematic perspective view of DCT150 product；
Attached drawing 17 is the schematic perspective view of DCT200 product；
Wherein: 1, rack；2, turntable；3, the first station；4, second station；5,3rd station；6, the 4th station；7, the 5th work
Position；8, the 6th station；9, performing leak test station；10, laser beam marking station；11, EOL test station；12, robot charge
Station；13, belt line；20, chuck body；21, product type chamber；22, DCT150 seals ring chamber；23, DCT200 seals ring
Chamber；24, PCBA type chamber；25, aluminium shell cavity；26, upper cover；27, aluminum hull；30, it is pressed bracket；31, press；32, first work is compressed
Position cylinder；33, supporting tool；34, lifting body；35, pressure head;40, needle testing agency；41, upper cover feeding device；42, material grasping
Mechanism；401, the second needle detects cylinder；402, needle is switched；410, vibrating disk；411, feeding passage；412, upper cover support frame；
414, accommodation groove;415, the first feeding cylinder;416, feeding sensor;400, the first needle detects cylinder；420, the first material grasping gas
Cylinder；421, the second material grasping cylinder；422, rotary cylinder；423, vacuum cups；51, material grabbing mechanism is welded；52, welder；
505, device for assembling sealing ring；506, cylinder is assembled；507, sealing ring jig；510, electric cylinders；511, the first welding lower air cylinder；
512, the first clamping cylinder；513, the second welding lower air cylinder；514, rotary cylinder is welded；515, the second clamping cylinder；520,
Welding machine；521, welding fixture；522, spring mechanism；60, material grasping component；61, station is compressed；601, material grasping bracket；602, first
Material grasping cylinder；603, the first material grasping moves down cylinder；604, the first material grasping clamping cylinder；605, the second material grasping clamping cylinder；606,
Material grasping rotary cylinder；607, the second material grasping moves down cylinder；610, jacking cylinder；611, DCT200 sealing ring jig；70,DCT150
180-degree reversing mechanism；71, the aluminum hull press-loading apparatus of DCT200；701, turnover bracket；702, the first tumble cylinder；703, under overturning
Air cylinder；704, rotary cylinder is clamped；710, it is pressed bracket；711, the first press fitting cylinder；712, press fitting moves down cylinder；713, true
Empty fixture；80, test bracket；81, sealing test electric cylinders；82, test moves down cylinder；83, clamping cylinder；84, pedestal；85,
One test pusher cylinder;86, loading plate;88, left clamping cylinder；89, right clamping cylinder；90, plate is marked；91, laser machine；
92, frame is marked；93, lifting cylinder；95, rise cylinder;96, preceding sealing plate;97, feedboard.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is described in further details.
A kind of gear position sensor production equipment of the present invention as shown in attached drawing 1-15, comprising: rotatable setting
Turntable 2 in rack 1；Eight stations are distributed in circular array on turntable 2, and above-mentioned eight stations are successively are as follows: the first station 3,
For manually product to be placed into fixture；Second station 4, for PCBA to be pressed onto product；3rd station 5, for detecting
Whether needle is inserted into the operation in PCBA and completing upper cover feeding；4th station 6, for upper cover carry out welding and it is right
The assembly of DCT200 sealing ring；5th station 7 is assembled for the sealing ring to DCT150 product；6th station 8, is used for
180 ° are overturn to DCT150 and station is pressed to the aluminum hull of DCT200 product；Performing leak test station 9, for the close of product
Envelope property is tested；Laser beam marking station 10, for carrying out laser beam marking on product；It is equipped in 10 side of laser beam marking station
Robot charge station 12 is tested, most for the product after laser beam marking station 10 to be grabbed EOL test station 11
It is put into the qualified product of the outflow assembly of belt line 13 afterwards；EOL test station, for what is come to the crawl of robot charge station
Product carries out EOL test.
The fixture includes chuck body 20, in the chuck body 20 be equipped with for can accommodate DCT150 product and
The product type chamber 21 of DCT200 product is equipped with PCBA type chamber 24 on the right side of the product type chamber 21；In the PCBA type chamber 24
Lower section be equipped with the DCT150 sealing ring chamber 23 and aluminium shell cavity 25 being oppositely arranged；Below DCT150 sealing ring chamber
Ring chamber 24 is sealed equipped with DCT200.
Embodiment as a further preference, second station 3 include press fitting bracket 30, and the top of press fitting bracket 30 is equipped with pressure
Machine 31, the lower part of press 31, which is equipped with, compresses the transversely movable pressure head 35 of station cylinder 32 by first；The press fitting bracket 30
Lower part be equipped with supporting tool 33, supporting tool 33 via lower part lifting body 34 can oscilaltion setting press fitting bracket
On 30.
DCT150 product/DCT200 product is put into the product type chamber 21 in fixture first, while in PCBA type
Place PCBA in chamber 24, and DCT150 seal ring chamber 23 and DCT200 sealing ring chamber 24 be put into DCT150 sealing ring and
DCT200 sealing ring is put into aluminum hull 27 in aluminium shell cavity 25；Finally fixture is placed at the first station.
Then operating process is as described below:
1. turntable rotates counterclockwise, the fixture of the first station is moved in second station.
2. starting press, by pressure head 31 close to the PCBA product on fixture, start the vacuum generator on pressure head 35, it will
PCBA is sucked on pressure head, and press retracts.
3. the surface that the first compression station cylinder 32 is moved to supporting tool 33 with dynamic head 35.
4. lifting body 34 moves, move up supporting tool 33, by the Housing in DCT150 product/DCT200
It jacks up away from fixture.
5. press starts, band dynamic head is moved down, and PCBA is pressed into DCT150 product/DCT200 Housing, pressure
Machine is retracted, and lifting body retracts original position.
Embodiment as a further preference, the 3rd station 4 include needle testing agency 40 and upper cover feeding device 41；
The needle detecting device 40 includes detecting transversely movable second needle of cylinder 400 by the first needle to detect cylinder 401, described
The lower end that second needle detects cylinder 401 is equipped with switch needle 402, for detecting whether Housing needle is inserted into PCBA board；On described
Lid feeding device 41 includes the vibrating disk 410 for feeding, and the discharge port of the vibrating disk 410 is linked with feeding passage 411, send
Expect that the front end in channel 411 is equipped with upper cover support frame 412, the upper end of upper cover support frame 412 is equipped with accommodation groove 414, accommodation groove 414
One end is equipped with the first feeding cylinder 415, for the upper cover in accommodation groove 414 to be moved along to the position of setting；Above-mentioned first
Feeding cylinder 415 is connected with feeding sensor 416；The top of the accommodation groove 414 is equipped with material grabbing mechanism 42, the material grabbing mechanism
42 include by the transversely movable second material grasping cylinder 421 of the first material grasping cylinder 420, the bottom of the second material grasping cylinder 421
Portion is equipped with rotary cylinder 422, and the bottom of rotary cylinder 422 is equipped with vacuum cups 423.
Detailed process is as follows:
1, turntable rotates counterclockwise, and the fixture of second station is moved in 3rd station.
2, the first needle detection cylinder and the second needle detection cylinder stretch successive stretching, and switch needle is driven to detect DCT150/
Whether the Housing needle in DCT200 is inserted into PCBA, to see whether compress in place, operation is continued with if in place, such as
It is not in place, it will call the police.
3, vibrating disk carries out automatic charging into accommodation groove by feeding passage, when feeding sensor detects product in place
The first feeding cylinder, which is stretched out, afterwards is located in product is secondary in accommodation groove.
4, the second material grasping cylinder stretches out, and vacuum cups work draws upper cover from secondary positioning place, the contracting of the second material grasping cylinder
It returns, upper cover is moved to right above the Housing needle in DCT150/DCT200 by the first material grasping cylinder, and rotary cylinder makes Housing
Needle is put into fixture after turning an angle.
Embodiment as a further preference, the 4th station 5 are filled by upper cover welder and DCT200 sealing ring
It is constituted with device 505；The upper cover welder includes welding material grabbing mechanism 51 and welder 52；The welding material grabbing mechanism
51 include welding material grasping component and the second welding material grasping component, the first welding material grasping group by the first of 510 transverse shifting of electric cylinders
Part includes the first welding lower air cylinder 511, and the bottom of the first welding material grasping cylinder 511 is equipped with the first clamping cylinder 512；Second welding
Material grasping component includes the second welding lower air cylinder 513, and the second welding 513 lower end of lower air cylinder is equipped with welding rotary cylinder 514, weldering
Rotary cylinder 514 is connect equipped with rotatable second clamping cylinder 515；The welder 52 includes welding machine 520, is located at welding machine
The moveable welding fixture 521 of 520 sides, welding fixture 521 are fixed by spring mechanism 522, and spring mechanism 522 is by two
Cylinder is constituted；The DCT200 device for assembling sealing ring 505 includes assembly cylinder 506, assembles the upper end of cylinder 506 equipped with sealing
Enclose jig 507.
Specific process is as follows:
1, turntable rotates counterclockwise, and the fixture of 3rd station is moved on the 4th station.
2, the first welding lower air cylinder is stretched out, and the first clamping cylinder clamps DCT150/DCT200, is calmed the anger under the first welding
Cylinder retraction takes out DCT150/DCT200 out of fixture.
3, the second clamping cylinder is moved to above welding fixture by electric cylinders, and spring mechanism opens, the second welding lower air cylinder
It stretches out, the second clamping cylinder clamps DCT150/DCT200 in welding fixture, and the second welding lower air cylinder is retracted.
4, the first clamping cylinder is moved to above welding fixture by electric cylinders, and the first welding lower air cylinder is stretched out, and second clamps
DCT150/DCT200 is placed into welding fixture by cylinder opening, and spring mechanism is retracted, and DCT150/DCT200 is fixed
In welding fixture.
5, welding fixture is moved to below welding machine, starts welder, upper cover is welded on DCT150/DCT200, is used
In protection PCBA.
6, when if it is DCT150 product, feeding position is put back to by the second clamping cylinder after welding.
7, when if it is DCT200 product, welding rotary cylinder is rotated by 90 °, and the second welding lower air cylinder is stretched out the second folder
The product finished is welded on tight cylinder to be inserted perpendicularly into the intracavitary DCT200 sealing ring of DCT200 sealing ring, assembles cylinder
It stretches out band dynamic seal ring jig DCT200 sealing ring is pressed into DCT200.
Embodiment as a further preference, the 5th station 6 include material grasping component 60 and compress station 61, be used for pair
The DCT150 sealing ring of DCT150 product is assembled；The material grasping component 60 includes material grasping bracket 601, in the material grasping bracket
601 top, which is equipped with, moves down cylinder 603 by transversely movable first material grasping of the first material grasping cylinder 602, grabs described first
The lower end that material moves down cylinder 603 is equipped with the first material grasping clamping cylinder 604 moving up and down；In the first material grasping clamping cylinder
604 lower section is equipped with the second material grasping clamping cylinder 605, and the second material grasping clamping cylinder 605 is spindle rotationally arranged in material grasping rotary pneumatic
On cylinder 606, the material grasping rotary cylinder 606 moves down the setting moving up and down of cylinder 607 in material grasping bracket by the second material grasping
601 lower part；The compression station 61 includes compressing jacking cylinder 610, is equipped in the upper end for compressing jacking cylinder 610
DCT200 sealing ring jig 611.
The specific course of work is as follows:
1, the second material grasping moves down cylinder stretching, the DCT150 in the second material grasping clamping cylinder clamping device, and the second material grasping moves down gas
Cylinder retracts, and material grasping rotary cylinder is rotated by 90 °.
2, the first material grasping moves down cylinder stretching, and the first material grasping clamping cylinder clamps in the second material grasping clamping cylinder
DCT150, the first material grasping move down cylinders retract.
3, the first material grasping cylinder is moved to DCT150 right above DCT150 sealing ring, and the first material grasping moves down cylinder stretching will
DCT150 is inserted into the intracavitary DCT150 sealing ring of road DCT150 sealing ring.
4, jacking cylinder, which is stretched out, drives DCT200 sealing ring jig that DCT200 sealing ring is pressed into DCT150.
Embodiment as a further preference, the 6th station 7 include DCT150 180-degree reversing mechanism 70 and DCT200
Aluminum hull press-loading apparatus 71；Above-mentioned DCT150 180-degree reversing mechanism 70 includes turnover bracket 701, is set on the turnover bracket 701
There is the lower end for overturning lower air cylinder 703 by the transversely movable overturning lower air cylinder 703 of the first tumble cylinder 702 to be equipped with folder
Tight rotary cylinder 704；The aluminum hull press-loading apparatus 71 of the DCT200 includes press fitting bracket 710, is set on the press fitting bracket 710
Have and cylinder 712 is moved down by the press fitting of the first press fitting 711 transverse shifting of cylinder, is set in the bottom that the press fitting moves down cylinder 712
There is vacuum fixture 713.
Specific process is as follows:
1, when DCT200 product, press fitting moves down cylinder and stretches out vacuum fixture close to aluminum hull, and aluminum hull is inhaled in vacuum fixture work
It takes, aluminum hull is moved to right above product by the first press fitting cylinder operation, and press fitting moves down cylinder stretching, and aluminum hull indentation DCT200 is produced
In product.
2, when DCT150 product, the first tumble cylinder is stretched out, and overturning moves down cylinder stretching, is clamped rotary cylinder clamping and is produced
Product, overturning move down cylinders retract, clamp rotary cylinder for product and rotate 180 °, the first tumble cylinder retracts, and overturning moves down cylinder
DCT150 is put into fixture by stretching, consequently facilitating subsequent laser beam marking.
Embodiment as a further preference, performing leak test station 8 include sealing test bracket 80, are surveyed in the sealing
Examination bracket 80 be equipped with by sealing test electric cylinders 81 can two mobile tests of synchronous horizontal move down cylinder 82, in the test
The bottom for moving down cylinder 82 is equipped with clamping cylinder 83；The lower section of the clamping cylinder 83 is equipped with pedestal 84, on the pedestal 84
Equipped with the loading plate 86 that can be moved forward and backward by the first test pusher cylinder 85, it is equipped on the loading plate 86 and is produced for placing
The locating piece of product, the both ends of locating piece are equipped with left clamping cylinder 88 and right clamping cylinder 89 for clamping product.
The course of work is as follows:
1, hermetical testing electric cylinders drive test to move down cylinder, and clamping cylinder carries out transverse shifting, and clamping cylinder is from turntable fixture
Take out product, be put into test fixture, test fixture is moved to test position by the first test pusher cylinder, left clamping cylinder and
Right compression cylinder compresses product, to carry out air tightness test.
Embodiment as a further preference, laser beam marking station 9 include the laser machine 91 being arranged on marking plate 90；?
The one end for marking plate 90 is equipped with vertically arranged 97 feedboard 97 of feedboard and is equipped with feed inlet 910, under the marking plate 90
Side is equipped with marking frame 92, and the one end and feedboard 97 for marking frame 92 connect；The top of the marking frame 92 is equipped with by being located at marking
The upper sealing panel (not shown) moving up and down of lifting cylinder 93 on plate 90；One end of the marking frame 92 is provided with recessed
Slot, groove are equipped with by rising the preceding sealing plate 96 moving up and down of cylinder 95.
Detailed process is as follows: product is moved to below laser machine, is risen cylinder and lifting cylinder movement, will be marked the upper of frame
End and front end are closed, and the gear position sensor then assembled enters in marking frame from feed inlet, then passes through laser machining process,
The corresponding position of gear position sensor marks the identifications label such as upper two dimensional code.
Further, robot takes out product from fixture below laser machine, carries out image, verifies the effect of product marking,
Robot takes out product from image station, is put into EOL station, is tested, and test terminates, and product is put into belt by robot
Line outflow.
Gear position sensor production equipment of the invention can produce and process the product of different model on one device,
Eight station dividers are used, by this assembling product and all production stages required for testing are integrated into same automation equipment
On, it realizes the automated production of remaining all step in addition to needing people's loading and unloading, improves the production efficiency of product, reduce
Recruitment cost, while assembly precision is high, meets the production development demand of enterprise.
The above is only specific application examples of the invention, are not limited in any way to protection scope of the present invention.All uses
Equivalent transformation or equivalent replacement and the technical solution formed, all fall within rights protection scope of the present invention.
Claims (9)
1. a kind of gear position sensor production equipment characterized by comprising
The turntable being spindle rotationally arranged in rack；
Eight stations are distributed in circular array on turntable, and above-mentioned eight stations are successively are as follows:
First station, for manually product to be placed into fixture；
Second station, for PCBA to be pressed onto product；
Whether 3rd station is inserted into PCBA for detecting needle and completes the operation of upper cover feeding；
4th station, the assembly for weld and to DCT200 sealing ring to upper cover；
5th station is assembled for the sealing ring to DCT150 product；
6th station, for overturning 180 ° to DCT150 and being pressed station to the aluminum hull of DCT200 product；
Performing leak test station is tested for the leakproofness to product；
Laser beam marking station, for carrying out laser beam marking on product；
It is equipped with robot charge station in laser beam marking station side, for grabbing the product after laser beam marking station
EOL test station is tested, and belt line outflow is finally putting into；
EOL test station, the product for coming to the crawl of robot charge station carry out EOL test.
2. gear position sensor production equipment according to claim 1, it is characterised in that: the fixture includes chuck body,
The product type chamber for DCT150 product and DCT200 product can be accommodated is equipped in the chuck body, in the product type chamber
Right side be equipped with PCBA type chamber；The DCT150 sealing ring chamber and aluminum hull type being oppositely arranged are equipped in the lower section of the PCBA type chamber
Chamber；DCT200, which is equipped with, below DCT150 sealing ring chamber seals ring chamber.
3. gear position sensor production equipment according to claim 1, it is characterised in that: first station includes press fitting branch
Frame, the top for being pressed bracket are equipped with press, and the lower part of press, which is equipped with, compresses the transversely movable pressure head of station cylinder by first；
The lower part of the press fitting bracket is equipped with supporting tool, supporting tool via lower part lifting body can the setting of oscilaltion pressing
It fills on bracket.
4. gear position sensor production equipment according to claim 1, it is characterised in that: the second station includes needle detection
Mechanism and upper cover feeding device；The needle detecting device includes that the transversely movable second needle detection of cylinder is detected by the first needle
Cylinder is equipped with switch needle in the lower end of second needle detection cylinder, for detecting whether needle is inserted into PCBA board；The upper cover
Feeding device includes the vibrating disk for feeding, and the discharge port of the vibrating disk is linked with feeding passage, the front end of feeding passage
Equipped with upper cover support frame, the upper end of upper cover support frame is equipped with accommodation groove, and one end of accommodation groove is equipped with the first feeding cylinder, and being used for will
Upper cover in accommodation groove is moved along to the position of setting；Above-mentioned first feeding cylinder is connected with feeding sensor；The accommodating
The top of slot is equipped with material grabbing mechanism, and the material grabbing mechanism includes passing through the transversely movable second material grasping gas of the first material grasping cylinder
Cylinder, the bottom of the second material grasping cylinder are equipped with rotary cylinder, and the bottom of rotary cylinder is equipped with vacuum cups.
5. gear position sensor production equipment according to claim 1, it is characterised in that: the 3rd station is welded by upper cover
Device and DCT200 device for assembling sealing ring are constituted；The upper cover welder includes welding material grabbing mechanism and welder；
The welding material grabbing mechanism includes can the first mobile welding material grasping component of synchronous horizontal and the second welding material grasping group by electric cylinders
Part, the first welding material grasping component include the first welding lower air cylinder, and the bottom of the first welding material grasping cylinder is equipped with first and clamps gas
Cylinder；Second welding material grasping component includes the second welding lower air cylinder, and the second welding lower air cylinder lower end is equipped with welding rotary cylinder,
It welds rotary cylinder and is equipped with rotatable second clamping cylinder；The welder includes welding machine, positioned at welding machine side can
Mobile welding fixture, welding fixture are fixed by spring mechanism, and spring mechanism is made of two cylinders；The DCT200 sealing
Circle assembly device includes assembling cylinder, assembling the upper end of cylinder equipped with sealing ring jig.
6. gear position sensor production equipment according to claim 1, it is characterised in that: the 4th station includes materials-taking machine
Structure and compression station；The material grabbing mechanism includes material grasping bracket, is equipped in the top of the material grasping bracket and passes through the first material grasping
Transversely movable first material grasping of cylinder moves down cylinder, is equipped in the lower end that first material grasping moves down cylinder moving up and down
First material grasping clamping cylinder；The second material grasping clamping cylinder, the second material grasping folder are equipped in the lower section of the first material grasping clamping cylinder
Tight cylinder is spindle rotationally arranged on material grasping rotary cylinder, and the material grasping rotary cylinder moves down cylinder by the second material grasping can be upper and lower
The mobile lower part that material grasping bracket is set；The compression station includes compressing jacking cylinder, in the compression jacking cylinder
Upper end is equipped with DCT200 sealing ring jig.
7. gear position sensor production equipment according to claim 1, it is characterised in that: the 5th station includes DCT150
The aluminum hull press-loading apparatus of 180-degree reversing mechanism and DCT200；Above-mentioned DCT150 180-degree reversing mechanism includes turnover bracket, in institute
It states turnover bracket to be equipped with through the transversely movable overturning lower air cylinder of the first tumble cylinder, the lower end for overturning lower air cylinder is set
There is clamping rotary cylinder；The aluminum hull press-loading apparatus of the DCT200 includes press fitting bracket, is equipped with and passes through on the press fitting bracket
The press fitting of first press fitting cylinder transverse shifting moves down cylinder, is pressed the bottom for moving down cylinder equipped with vacuum fixture described.
8. gear position sensor production equipment according to claim 1, it is characterised in that: the performing leak test station includes
Sealing test bracket, being equipped on the sealing test bracket can two mobile test of synchronous horizontal by sealing test electric cylinders
Cylinder is moved down, in the bottom for moving down cylinder of testing equipped with clamping cylinder；The lower section of the clamping cylinder is equipped with pedestal, in institute
It states pedestal and is equipped with the loading plate that can be moved forward and backward by the first test pusher cylinder, be equipped on the loading plate for placing
The locating piece of product, the both ends of locating piece are equipped with left clamping cylinder and right clamping cylinder for clamping product.
9. gear position sensor production equipment according to claim 1, it is characterised in that: the laser beam marking station includes setting
Set the laser machine on marking plate；It is equipped with vertically arranged feedboard in one end of marking plate, feedboard is equipped with feed inlet,
The lower section of the marking plate is equipped with marking frame, and the one end for marking frame is connected with feedboard；The top of the marking frame, which is equipped with, to be passed through
Lifting cylinder upper sealing panel moving up and down on marking plate；One end of the marking frame is provided with groove, sets on groove
Have by rising cylinder preceding sealing plate moving up and down.
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| CN201910038324.7A CN109648348A (en) | 2019-01-16 | 2019-01-16 | A kind of gear position sensor production equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910038324.7A CN109648348A (en) | 2019-01-16 | 2019-01-16 | A kind of gear position sensor production equipment |
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| CN201910038324.7A Pending CN109648348A (en) | 2019-01-16 | 2019-01-16 | A kind of gear position sensor production equipment |
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| CN110039308A (en) * | 2019-05-27 | 2019-07-23 | 昆山美佳合自动化设备有限公司 | Water temperature sensor assembles equipment and its working method |
| CN112276548A (en) * | 2020-08-26 | 2021-01-29 | 连云港金麦特精密机械有限公司 | Automatic assembling device for upper shell of engine thermostat |
| CN112959017A (en) * | 2020-12-31 | 2021-06-15 | 黄山永舟仪器有限公司 | Resistance card assembling equipment for electronic injection sensor |
| CN115319463A (en) * | 2022-10-14 | 2022-11-11 | 昆山阿普顿自动化系统有限公司 | Production and processing equipment set for producing various sensors |
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Address after: 215000 No. 170, Songshan Road, hi tech Zone, Jiangsu, Suzhou Applicant after: SUZHOU HUMANTECH AUTOMATION Co.,Ltd. Address before: 215000 No. 170, Songshan Road, hi tech Zone, Jiangsu, Suzhou Applicant before: SUZHOU HUMAN TECH AUTOMATION Co.,Ltd. |