CN220074564U - Automatic pre-assembly equipment for flywheel parts - Google Patents

Automatic pre-assembly equipment for flywheel parts Download PDF

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Publication number
CN220074564U
CN220074564U CN202321237396.2U CN202321237396U CN220074564U CN 220074564 U CN220074564 U CN 220074564U CN 202321237396 U CN202321237396 U CN 202321237396U CN 220074564 U CN220074564 U CN 220074564U
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vibration
turning component
component
assembly
material turning
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CN202321237396.2U
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崔连联
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Baiske Technology Wuxi Co ltd
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Baiske Technology Wuxi Co ltd
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Abstract

The utility model relates to automatic pre-assembly equipment for flywheel components, which comprises a frame, wherein a working platform is arranged on the frame, a vibration material turning component is arranged on the top surface of the working platform, a camera component is arranged above the vibration material turning component in a right-above way, a temporary storage bin is arranged on the working platform positioned behind the vibration material turning component, and the temporary storage bin intermittently supplies materials to the vibration material turning component; a tooling disc is supported on a working platform positioned in front of the vibration turning component; the mechanical arm and the magnetic steel distributing mechanism are respectively arranged on the working platforms positioned on two sides of the vibration turning component; thereby combine vibration material turning component to deal with irregularly shaped's material through interim storage bin, like utmost point claw, counter weight etc. deal with the magnet steel of shape rule through magnet steel feed divider, cooperate the action of manipulator, snatch the material including utmost point claw, counter weight, magnet steel one by one and place on the frock dish to be the pre-assembly form, be convenient for in subsequent automatic assembly, efficient, effectual, the practicality is strong.

Description

Automatic pre-assembly equipment for flywheel parts
Technical Field
The utility model relates to the technical field of flywheel assembly equipment, in particular to automatic pre-assembly equipment for flywheel components.
Background
Flywheel generates energy by cutting magnetic field generated by magnetic pole, and can be used in small engine magnetic field generation and engine refrigeration.
In the prior art, as one of the core components of the flywheel, the assembly of the magnetic steel is usually mainly performed manually, the magnetic steel is embedded into the grooves of the flywheel base one by one manually, and then the corresponding pole claws are assembled on the two sides of the magnetic steel; the existing assembly process is long in period and low in efficiency, and the magnetic steel is damaged due to unnecessary collision; in addition, the magnetic steel with different specifications is distinguished, and the adaptation requirement between the magnetic steel and the pole claw is met, so that the labor intensity and the difficulty of manual operation are increased.
Disclosure of Invention
The utility model aims at the defects in the prior art, and provides automatic preassembling equipment for flywheel components, which is reasonable in structure, thereby realizing automatic preassembling of the flywheel components, being suitable for the use of components with different specifications and types, effectively helping to improve the assembly efficiency and effect and having good practicability.
The technical scheme adopted by the utility model is as follows:
the automatic pre-assembly equipment for the flywheel components comprises a rack, wherein a working platform is arranged on the rack, a vibration material turning component is arranged on the top surface of the working platform, a camera component is arranged above the vibration material turning component in a right-above way, a temporary storage bin is arranged behind the vibration material turning component, and the temporary storage bin intermittently supplies materials to the vibration material turning component; a tooling disc is supported on a working platform positioned in front of the vibration turning component; and the working platforms positioned on two sides of the vibration turning component are respectively provided with a manipulator and a magnetic steel distributing mechanism.
As a further improvement of the above technical scheme:
the camera component performs image capturing analysis on materials in the vibration material turning component, and when the number of the materials in the cavity of the vibration material turning component is smaller than a preset value, the temporary storage bin is triggered to feed the materials into the vibration material turning component; when the vibration material turning component cavity is free of materials with preset postures, triggering vibration to regulate the postures of the materials in the vibration material turning component cavity.
The temporary storage bin is arranged on the working platform and has the structure that: the device comprises a bin seat arranged on a working platform, wherein the top surface of the bin seat is provided with a containing cavity for storing materials, a linked slope is arranged in the containing cavity towards the direction of the vibration turning component, the bottom surface of the containing cavity presents a downward inclination trend towards the direction of the slope, and a vibration component is arranged in the bin seat below the containing cavity; and a material blocking component is arranged on the slope.
The structure of the material blocking component is as follows: the device comprises a rotating shaft which is transversely arranged above a slope, wherein a swing arm is fixedly arranged on the rotating shaft, a baffle is arranged at the end part of the swing arm, facing the slope, of the swing arm, and the width of the baffle is adapted to the width of the slope; the rotating shaft is driven to swing by rotating power arranged outside the side surface of the accommodating cavity.
The bottom of the cavity of the vibration material turning component is provided with a backlight, and the backlight is transmitted into the cavity of the vibration material turning component from bottom to top.
The temporary storage bin and the vibration turning component are two groups which are in front-back one-to-one correspondence and are respectively used for bearing the pole claws and the counterweights; the camera component comprises two groups which are positioned above the vibration material turning component and correspond to each other, and the two groups of camera components are arranged above the vibration material turning component through the supporting beam.
The working platform is provided with a transfer mechanism, the transfer mechanism comprises two groups of tracks which are distributed at intervals up and down, and the single groups of tracks are respectively and slidably provided with a tooling disc; the top surface of the tooling disc is provided with a pin for limiting materials.
The clamping jaw assembly at the output end part of the manipulator comprises a first power clamping jaw, wherein a clamping jaw moving in opposite directions or in opposite directions is arranged on the bottom surface of the first power clamping jaw, a second power clamping jaw is arranged on the side surface of the first power clamping jaw through vertical power, and a clamping jaw moving in opposite directions or in opposite directions is also arranged on the bottom surface of the second power clamping jaw.
The magnetic steel distributing mechanism has the structure that: the device comprises a conveying frame arranged on a working platform, wherein a belt conveying mechanism is arranged on the conveying frame along the length direction, a material bearing plate is arranged on the side surface of the conveying frame, a plurality of magnetic steels are arranged on the top surface of the material bearing plate in a matrix, a material supplementing mechanism is arranged on the material bearing plate, and the material supplementing mechanism pushes a whole row of magnetic steels facing the belt conveying mechanism on the material bearing plate to a belt at the same time; a pushing mechanism and a blocking mechanism are sequentially arranged above the belt along the conveying direction, and a whole row of magnetic steel is positioned between the pushing mechanism and the blocking mechanism and pushed; the device also comprises a wrong separation mechanism which pushes out the magnetic steel on the belt one by one along the direction perpendicular to the belt conveying direction.
The conveying frame is provided with a supporting plate upwards through a lateral connecting seat, and the supporting plate is positioned above the belt; the top surface of the supporting plate is provided with a follower guide rail along the conveying direction, the stop mechanism is slidably arranged on the follower guide rail, and an elastic piece is arranged between the supporting plate and the stop mechanism.
The beneficial effects of the utility model are as follows:
the utility model has compact and reasonable structure and convenient operation, the temporary storage bin is combined with the vibration turning component to cope with irregularly-shaped materials, such as pole claws, counterweights and the like, the magnetic steel distribution mechanism is used for coping with the regularly-shaped magnetic steel, the corresponding materials are respectively adjusted to a preset gesture, and then the materials comprising the pole claws, the counterweights and the magnetic steel are grabbed one by matching with the action of the mechanical arm and are placed on the tooling plate in a pre-assembled mode, so that the follow-up automatic assembly is convenient, the efficiency is high, the effect is good, and the practicability is strong;
the utility model also has the following advantages:
the utility model realizes the automatic pre-assembly of the flywheel parts, and different materials are handled by adopting different handling mechanisms, so that the utility model is suitable for the pre-assembly of parts with different specifications and models, effectively improves the assembly efficiency and effect, and has good practicability.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of the temporary storage bin of the present utility model.
Fig. 3 is a schematic structural view of the tooling plate and clamping jaw assembly of the present utility model.
Fig. 4 is a schematic structural diagram of a magnetic steel distributing mechanism of the present utility model.
FIG. 5 is a schematic view of a dam mechanism according to the present utility model.
FIG. 6 is a schematic diagram of the structure of the misclassification mechanism of the present utility model.
Wherein: 1. a working platform; 2. a magnetic steel distributing mechanism; 3. a temporary storage bin; 4. vibrating the turning component; 5. a camera assembly; 6. a manipulator; 7. a jaw assembly; 8. a tooling plate; 9. a transfer mechanism;
21. a material supplementing mechanism; 22. a material bearing plate; 23. a belt conveying mechanism; 24. a carriage; 25. a pushing mechanism; 26. a material blocking mechanism; 27. a staggered separating mechanism; 28. rong Liaokuai; 29. a swing cylinder; 211. a moving block; 212. a material supplementing cylinder; 213. a linking arm; 214. a material supplementing guide rail; 215. a strip-shaped push plate; 221. a barrier strip; 241. a support plate; 242. a limiting plate; 244. a follower guide rail; 246. an elastic member; 261. a material blocking sheet; 262. an L-shaped plate; 263. a guide plate; 264. a material blocking cylinder; 271. a bracket; 272. a rodless cylinder; 273. a material dividing plate; 274. a guide block; 275. an adjusting plate; 276. a cylinder block;
31. a bin seat; 32. a receiving chamber; 33. swing arms; 34. rotation power; 35. a rotating shaft; 36. a baffle; 37. a ramp;
51. a support beam;
71. vertical power; 72. a first power clamping jaw; 73. a second power clamping jaw;
81. a pole claw; 82. magnetic steel; 83. and (5) a counterweight.
Detailed Description
The following describes specific embodiments of the present utility model with reference to the drawings.
As shown in fig. 1, an automatic preassembling device for flywheel components of the embodiment comprises a frame, wherein a working platform 1 is installed on the frame, a vibration material turning component 4 is installed on the top surface of the working platform 1, a camera component 5 is installed right above the vibration material turning component 4, a temporary storage bin 3 is arranged behind the vibration material turning component 4, and the temporary storage bin 3 intermittently supplies materials to the vibration material turning component 4; a tooling disc 8 is supported on the working platform 1 positioned in front of the vibration turning component 4; the mechanical arm 6 and the magnetic steel distributing mechanism 2 are respectively arranged on the working platform 1 positioned on two sides of the vibration turning component 4.
In this embodiment, the temporary storage bin 3 is combined with the vibrating and turning component 4 to cope with irregularly shaped materials, such as the pole claw 81 and the counterweight 83, the magnetic steel distributing mechanism 2 is used for coping with the regularly shaped magnetic steel 82, the corresponding materials are respectively adjusted to a preset gesture, and then the materials including the pole claw 81, the counterweight 83 and the magnetic steel 82 are grabbed one by matching with the action of the manipulator 6 and placed on the tooling plate 8 in a pre-assembled mode, so that automatic pre-assembly is realized.
The camera component 5 performs image capturing analysis on the materials in the vibration material turning component 4, and when the number of the materials in the cavity of the vibration material turning component 4 is smaller than a preset value, the temporary storage bin 3 is triggered to feed the materials into the vibration material turning component 4; triggering vibration to adjust the posture of the material in the cavity of the vibration material turning component 4 when the material in the cavity of the vibration material turning component 4 does not have the preset posture; therefore, timely information feedback of the camera assembly 5 is used for triggering feeding or vibration action of the vibration material turning assembly 4, timely and reliable material supply is effectively ensured, and smooth clamping of the manipulator 6 is ensured.
As shown in fig. 2, the temporary storage bin 3 is mounted on the working platform 1, and has the structure that: the device comprises a bin seat 31 arranged on a working platform 1, wherein a containing cavity 32 for storing materials is arranged on the top surface of the bin seat 31, a linked slope 37 is formed in the containing cavity 32 towards the direction of a vibration turning component 4, the bottom surface of the containing cavity 32 presents a downward inclination trend towards the direction of the slope 37, and a vibration component is arranged in the bin seat 31 below the containing cavity 32; a material blocking assembly is mounted on the ramp 37.
Of course, the temporary storage bin 3 may be supported and mounted on other external structures for feeding the vibratory material turning assembly 4, for example, the temporary storage bin 3 is mounted on an external movable trolley, the temporary storage bin 3 is a part of the previous process, and the like.
In this embodiment, the vibration assembly in the bin seat 31 works to combine the inclination trend of the bottom surface of the accommodating cavity 32, so as to promote the material in the accommodating cavity 32 to move passively towards the slope 37; when the blocking of the blocking component is unlocked, the material will fall into the vibration material turning component 4 along the slope 37, so that intermittent feeding of the vibration material turning component 4 by the temporary storage bin 3 is realized.
In this embodiment, the amount of material fed via the ramp 37 to the vibratory material turning assembly 4 each time the material blocking assembly is unlocked can be adjusted via adjustment and setting of the relative position of the material blocking assembly on the ramp 37; for example, when the material blocking component is located at the upper position of the slope 37, the retained material on the slope 37 above the material blocking component is relatively less, and when the material blocking component is unlocked, the retained material falls down, so that the material quantity fed to the vibration material turning component 4 is less; conversely, when the material blocking component is positioned at the lower position of the slope 37, more material is left on the slope 37 positioned above the material blocking component, and when the material blocking component is unlocked, more material is supplied into the vibration material turning component 4; of course, the feeding amount can be adjusted by combining the operation of the vibration assembly in the bin seat 31 when the material blocking assembly is unlocked.
The structure of the material blocking component is as follows: the device comprises a rotating shaft 35 which is transversely arranged above a slope 37, a swing arm 33 is fixedly arranged on the rotating shaft 35, a baffle plate 36 is arranged at the end part of the swing arm 33, which faces the slope 37, and the width of the baffle plate 36 is adapted to the width of the slope 37, so that the slope 37 can be blocked in the up-down position through the baffle plate 36; the rotary shaft 35 is driven to swing by a rotary power 34 installed outside the side surface of the accommodating chamber 32.
In this embodiment, the rotation power 34 works to drive the rotation shaft 35 to rotate, and the rotation shaft 35 drives the baffle 36 to act through the swing arm 33, so that the baffle 36 is close to or far from the slope 37.
In this embodiment, the rotation power 34 may be a motor assembly or a rotary cylinder, which can both rotate and swing the rotation shaft 35.
The bottom of the cavity of the vibration material turning component 4 is provided with a backlight, and the backlight is transmitted into the cavity of the vibration material turning component 4 from bottom to top; thereby effectively ensuring the reliable image capturing and analysis of the upper camera component 5 on the materials in the cavity of the vibration turning component 4.
The camera assembly 5 is used in this embodiment to capture the shape of the material after imaging, and when the image shape is consistent with the preset shape, the corresponding material is determined to be in a preset shape that can be captured, and then the material is captured and placed on the tooling plate 8 by combining the rotation of the manipulator 6 in the horizontal plane.
The temporary storage bin 3 and the vibration turning component 4 are two groups which are in front-back one-to-one correspondence and are respectively used for bearing the pole claws 81 and the counterweights 83; the camera assembly 5 comprises two groups corresponding to the upper part of the vibration turning assembly 4, and the two groups of camera assemblies 5 are arranged above the vibration turning assembly 4 through the supporting beam 51 and are respectively used for image capturing analysis of the corresponding pole claws 81 and the counter weights 83.
In the process of assembling the flywheel, the pole claws 81 and the magnetic steel 82 have a position assembly relationship, and generally, the two pole claws 81 are symmetrically attached to two sides of the magnetic steel 82 and are jointly embedded in the corresponding accommodating grooves of the flywheel base; meanwhile, the balance weight 83 is considered to be assembled in the flywheel base in the same-level assembly process, so in the embodiment, the balance weight 83, the pole claw 81 and the magnetic steel 82 with pre-assembly relationship are synchronously and orderly prepared in the tooling disc 8, the balance weight 83 is synchronously assembled while the assembly of the pole claw 81 and the magnetic steel 82 is conveniently carried out subsequently, the combination of the assembly processes is realized, the efficiency is improved, the cost is saved,
a transfer mechanism 9 is arranged on the working platform 1, the transfer mechanism 9 comprises two groups of tracks which are arranged at intervals up and down, and a tooling disc 8 is respectively and slidably arranged on the single group of tracks; the top surface of the tooling disc 8 is provided with a pin for limiting materials.
In this embodiment, two sets of tracks about setting up are used for the transport of frock dish 8 respectively, have realized the incessant feed of material on the frock dish 8.
As shown in fig. 3, the jaw assembly 7 at the output end of the manipulator 6 includes a first power jaw 72, the bottom surface of the first power jaw 72 is provided with a jaw moving in opposite directions or in opposite directions, the side surface of the first power jaw 72 is provided with a second power jaw 73 through a vertical power 71, and the bottom surface of the second power jaw 73 is also provided with a jaw moving in opposite directions or in opposite directions.
In the one-time action process of the manipulator 6, two materials can be simultaneously grabbed through the first power clamping jaw 72 and the second power clamping jaw 73, so that the grabbing efficiency is effectively improved, and the working beat is improved.
As shown in fig. 4, the magnetic steel material distributing mechanism 2 has the following structure: the device comprises a conveying frame 24 arranged on a working platform 1, a belt conveying mechanism 23 is arranged on the conveying frame 24 along the length direction, a material bearing plate 22 is arranged on the side surface of the conveying frame 24, a plurality of magnetic steels 82 are arranged on the top surface of the material bearing plate 22 in a matrix manner, a material supplementing mechanism 21 is arranged on the material bearing plate 22, and the material supplementing mechanism 21 pushes a whole row of magnetic steels 82 facing the belt conveying mechanism 23 on the material bearing plate 22 to a belt simultaneously; a pushing mechanism 25 and a blocking mechanism 26 are sequentially arranged above the belt along the conveying direction, and a whole row of magnetic steel 82 is positioned between the pushing mechanism 25 and the blocking mechanism 26 and pushed; the device also comprises a misplacement mechanism 27, wherein the misplacement mechanism 27 pushes out the magnetic steel 82 on the belt one by one along the direction perpendicular to the conveying direction of the belt.
When the magnetic steel 82 is used, after the magnetic steels 82 are orderly arranged on the material bearing plate 22, the material is fed towards the belt conveying mechanism 23 by the material feeding mechanism 21, and the newly fed magnetic steels 82 are matched with the material pushing mechanism 25 and the material blocking mechanism 26 to move forward to be connected with the residual materials, so that the magnetic steels 82 on the belt can be laterally separated one by one through the misplacement mechanism 27 under the continuous conveying of the belt conveying mechanism 23.
The cooperation setting of pushing equipment 25, stock stop 26, one is located whole row magnet steel 82 front end and blocks, and one is located whole row magnet steel 82 rear end and pushes, has realized that whole row magnet steel 82 on the new and belt's surplus magnet steel 82 effectively links up, thereby can guarantee the continuous uninterrupted feed of wrong extension mechanism 27 based on belt conveying's constant speed work, and, the mutual linking of new old magnet steel 82 on the belt, form mutual support and support between the adjacent magnet steel 82, effectively guaranteed magnet steel 82 along with the stability and the reliability of belt forward delivery, effectively reduce even avoid causing the empting of magnet steel 82, damage because of external factors such as rocking.
The structure of the feeding mechanism 21 is: the device comprises a feeding cylinder 212 and a feeding guide rail 214 which are arranged on a material bearing plate 22 in parallel, wherein an engagement arm 213 is arranged on the feeding guide rail 214 in a sliding manner, the output end of the feeding cylinder 212 is fixedly arranged with the end part of the engagement arm 213 through a moving block 211, a strip-shaped push plate 215 is arranged on the bottom surface of the engagement arm 213, and the size of the strip-shaped push plate 215 along the front-back direction corresponds to the size of the magnetic steel 82 arranged in a matrix in the front-back direction; the feeding cylinder 212 pushes the strip-shaped push plate 215 to move in a direction perpendicular to the belt conveying mechanism 23, so that the whole row of magnetic steel 82 close to the belt is synchronously and laterally pushed onto the belt, and rapid and automatic feeding of the magnetic steel 82 on the belt conveying mechanism 23 is realized; the baffle strips 221 are arranged on the material bearing plate 22 at the front end and the rear end of the magnetic steel 82 in parallel, and the baffle strips 221 provide guiding function for the movement of the magnetic steel 82 on the material bearing plate 22.
The carriage 24 is mounted upwardly via a lateral engagement seat with a support plate 241, the support plate 241 being located above the belt; a follower guide 244 is mounted on the top surface of the support plate 241 along the conveying direction, the stopper mechanism 26 is slidably mounted on the follower guide 244, and an elastic member 246 is mounted between the support plate 241 and the stopper mechanism 26.
When the magnetic steel belt conveyor is used, the pushing mechanism 25 pushes the whole row of magnetic steels 82 to move forwards relative to the belt at the rear, and the blocking mechanism 26 blocks the front ends of the whole row of magnetic steels 82; along with the forward pushing of the pushing mechanism 25, the material blocking mechanism 26 and the whole row of magnetic steel 82 synchronously move forward, the elastic piece 246 deforms and stores energy until the front end of the whole row of magnetic steel 82 is propped against the rest materials in front, the pushing mechanism 25 is retracted and reset, and the material blocking mechanism 26 is retracted and reset under the elastic action of the elastic piece 246.
The limiting plate 242 is upwards arranged on the side surface of the conveying frame 24 positioned in front of the material bearing plate 22, and the limiting plate 242 and the supporting plate 241 form limiting guide on two sides when the magnetic steel 82 supported on the belt is conveyed forwards, so that the stability of the magnetic steel 82 along with the forward conveying of the belt is effectively ensured; long holes are formed through the upper and lower support plates 241, and the positions of the support plates 241 in the width direction with respect to the belt are adjusted by locking the long holes.
As shown in fig. 5, the structure of the dam mechanism 26 is: the device comprises an L-shaped plate 262 which is slidably arranged on the top surface of a follower guide rail 244, wherein a material blocking cylinder 264 is arranged on the side surface of the L-shaped plate 262, the output end of the material blocking cylinder 264 is vertically arranged, a material blocking sheet 261 is arranged at the end part in a joint way, and a material blocking guide rail for guiding the material blocking sheet 261 to move up and down is arranged on the outer wall surface of the material blocking cylinder 264; the guide plate 263 is arranged on the L-shaped plate 262, and a guide groove for the baffle 261 to pass downwards is formed in the bottom surface of the guide plate 263; when the blocking mechanism 26 is required to block the magnetic steel 82 on the belt, the blocking cylinder 264 works to push the blocking sheet 261 downwards to the front end of the corresponding magnetic steel 82 so as to block; both the stopper guide rail and the guide groove constitute a guide function for the upward and downward movement of the stopper 261.
The pushing direction of the pushing cylinder in the pushing mechanism 25 is consistent with the belt conveying direction, and the pushing block at the output end part of the pushing cylinder is abutted to the rear end of the magnetic steel 82, so that pushing force consistent with the belt conveying direction can be applied to the magnetic steel 82 right above the belt, and the reliability and stability of forward movement of the whole row of magnetic steels 82 are ensured.
As shown in fig. 6, the structure of the misclassification mechanism 27 is: comprises a bracket 271 arranged on the side surface of a conveying frame 24, a guide block 274 and a cylinder seat 276 are arranged on the top surface of the bracket 271 in parallel, a rodless cylinder 272 is arranged on the top surface of the cylinder seat 276, and a distributing plate 273 is arranged at the output end of the rodless cylinder 272; a guide groove perpendicular to the conveying direction of the belt is formed in the guide block 274, one end of the guide groove is communicated with the top surface of the belt, and the end part of the guide block 274 positioned at the other end of the guide groove is provided with a material containing block 28; the downward folded edge of the distributing plate 273 pushes the single magnetic steel 82 on the belt into the containing block 28 along the guide chute, and the guide chute forms a channel between the belt and the containing block 28 for the single magnetic steel 82 to move, so that the magnetic steel 82 is effectively assisted in distributing one by one. The magnetic steel 82 in the containing block 28 can be grasped by the manipulator 6 according to the actual situation and placed on the tooling plate 8.
In the embodiment, an adjusting plate 275 can be assembled on the top surface of the guide block 274, the side surface of the adjusting plate 275 is turned down to form a flanging, and the flanging extends into the guide groove; the waist-shaped holes are formed in the adjusting plate 275, the length direction of each waist-shaped hole is consistent with the width direction of the corresponding guide groove, and therefore the actual width of the guide groove, through which the magnetic steel 82 passes, is adjusted to be suitable for the use of the magnetic steel 82 with different specifications, and the flexibility of use is improved.
The outer end of the bracket 271 is provided with a swinging cylinder 29, and the output end of the swinging cylinder 29 is provided with a receiving block 28; of course, the arrangement of the swinging cylinder 29 can be set according to the actual situation, so as to facilitate the grabbing of the manipulator 6 and the pre-assembly on the tooling plate 8.
According to the utility model, automatic pre-assembly of flywheel parts is realized, different materials are handled, and different handling mechanisms are adopted, so that the device is suitable for pre-assembly of parts with different specifications and types, effectively improves assembly efficiency and effect, and has good practicability.
The application mode of the utility model is as follows:
feeding materials manually, namely feeding the pole claws 81 and the counterweights 83 into corresponding temporary storage bins 3 respectively, and feeding the whole frame of magnetic steel 82 onto a feeding mechanism 21 in the magnetic steel distributing mechanism 2; the vibration component in the temporary storage bin 3 works, and the rear material blocking component is unlocked, so that materials fall into the corresponding vibration material turning component 4 through the slope 37; after the vibration of the vibration turning component 4 is stopped, the camera component 5 performs image capturing analysis, if materials with preset postures are collected, the mechanical arm 6 clamps the materials from the vibration turning component 4 until the materials with the preset postures are not present, and the vibration turning component 4 vibrates again; when the quantity of the materials in the vibration material turning assembly 4 is smaller than a preset value, the temporary storage bin 3 is used for feeding the materials to the vibration material turning assembly 4 again;
meanwhile, the feeding mechanism 21 in the magnetic steel distributing mechanism 2 pushes the magnetic steel 82 on the material bearing plate 22 towards the belt conveying mechanism 23, and the whole row of magnetic steel 82 is pushed onto the belt; the material blocking cylinder 264 in the material blocking mechanism 26 works, the material blocking sheet 261 descends, the material pushing cylinder in the material pushing mechanism 25 works, after the front side surface of the whole row of new magnetic steels 82 on the belt is pushed to contact and prop against the material blocking sheet 261, the magnetic steels 82 and the material blocking mechanism 26 synchronously move forwards relative to the belt, the elastic piece 246 deforms and stores energy until the belt moves to a preset position, and the front ends of the magnetic steels 82 are connected with the rest magnetic steels 82 on the belt; a material blocking cylinder 264 in the material blocking mechanism 26 drives a material blocking sheet 261 to reset upwards, the material blocking mechanism 26 resets under the action of an elastic piece 246, and the material pushing cylinder simultaneously works reversely to reset; when the foremost magnetic steel 82 on the belt is opposite to the folded edge of the distributing plate 273, the rodless cylinder 272 works to drive the distributing plate 273 to push the magnetic steel 82 from the belt to the guide block 274 laterally until the magnetic steel 82 moves into the receiving block 28 at the end along the guide block 274; according to actual requirements, the swing cylinder 29 can drive the material containing block 28 and the magnetic steel 82 therein to swing by a preset angle, then the magnetic steel 82 is grabbed into the tooling disc 8 by the manipulator 6, and a pre-assembly form is formed by the magnetic steel 82 and the pole claws 81.
The utility model has simple operation, realizes that the materials including the pole claw, the counterweight and the magnetic steel are grabbed one by one and are placed on the tooling plate in a pre-assembly mode, thereby facilitating subsequent automatic assembly, and has high efficiency, good effect and strong practicability.
The above description is intended to illustrate the utility model and not to limit it, the scope of which is defined by the claims, and any modifications can be made within the scope of the utility model.

Claims (10)

1. An automatic pre-assembly device for flywheel components, comprising a frame on which a working platform (1) is mounted, characterized in that: the top surface of the working platform (1) is provided with a vibration material turning component (4), a camera component (5) is arranged above the vibration material turning component (4) in a right-above mode, a temporary storage bin (3) is arranged behind the vibration material turning component (4), and the temporary storage bin (3) intermittently supplies materials to the vibration material turning component (4); a tooling disc (8) is supported on the working platform (1) positioned in front of the vibration turning component (4); the mechanical arm (6) and the magnetic steel distributing mechanism (2) are respectively arranged on the working platforms (1) positioned on two sides of the vibration turning assembly (4).
2. An automated preassembly apparatus for flywheel components as defined in claim 1, wherein: the camera assembly (5) performs image capturing analysis on materials in the vibration material turning assembly (4), and when the number of the materials in the cavity of the vibration material turning assembly (4) is smaller than a preset value, the temporary storage bin (3) is triggered to feed the materials into the vibration material turning assembly (4); when the material in the cavity of the vibration material turning component (4) does not have the preset gesture, triggering vibration to adjust the gesture of the material in the cavity of the vibration material turning component (4).
3. An automatic preassembly device for flywheel components according to claim 1 or 2, characterized in that: the temporary storage bin (3) is arranged on the working platform (1), and has the structure that: the device comprises a bin seat (31) arranged on a working platform (1), a containing cavity (32) for storing materials is arranged on the top surface of the bin seat (31), a slope (37) which is connected with the containing cavity (32) towards the direction of a vibration turning component (4) is formed, the bottom surface of the containing cavity (32) is inclined downwards towards the direction of the slope (37), and a vibration component is arranged in the bin seat (31) below the containing cavity (32); and a material blocking component is arranged on the slope (37).
4. An automated preassembly apparatus for flywheel components as defined in claim 3 wherein: the structure of the material blocking component is as follows: the device comprises a rotating shaft (35) which is transversely arranged above a slope (37), a swing arm (33) is fixedly arranged on the rotating shaft (35), a baffle plate (36) is arranged at the end part of the swing arm (33) facing the slope (37), and the width of the baffle plate (36) is adapted to the width of the slope (37); the rotating shaft (35) is driven to swing by rotating power (34) arranged outside the side surface of the accommodating cavity (32).
5. An automated preassembly apparatus for flywheel components as defined in claim 1, wherein: the cavity bottom of the vibration material turning component (4) is provided with a backlight, and the backlight is transmitted into the cavity of the vibration material turning component (4) from bottom to top.
6. An automated preassembly apparatus for flywheel components as defined in claim 1, wherein: the temporary storage bin (3) and the vibration turning component (4) are two groups which are in front-back one-to-one correspondence and are respectively used for bearing the pole claws (81) and the counterweights (83); the camera assembly (5) comprises two groups which are positioned right above the vibration material turning assembly (4) and correspond to each other, and the two groups of camera assemblies (5) are arranged right above the vibration material turning assembly (4) through the supporting beam (51).
7. An automated preassembly apparatus for flywheel components as defined in claim 1, wherein: a transfer mechanism (9) is arranged on the working platform (1), the transfer mechanism (9) comprises two groups of tracks which are distributed at intervals up and down, and tooling discs (8) are respectively and slidably arranged on the single groups of tracks; the top surface of the tooling disc (8) is provided with a pin for limiting materials.
8. An automated preassembly apparatus for flywheel components as defined in claim 1, wherein: the clamping jaw assembly (7) at the output end part of the manipulator (6) comprises a first power clamping jaw (72), clamping jaws which move in opposite directions or in opposite directions are arranged on the bottom surface of the first power clamping jaw (72), a second power clamping jaw (73) is arranged on the side surface of the first power clamping jaw (72) through vertical power (71), and clamping jaws which move in opposite directions or in opposite directions are also arranged on the bottom surface of the second power clamping jaw (73).
9. An automated preassembly apparatus for flywheel components as defined in claim 1, wherein: the magnetic steel distributing mechanism (2) has the structure that: the automatic feeding device comprises a conveying frame (24) arranged on a working platform (1), wherein a belt conveying mechanism (23) is arranged on the conveying frame (24) along the length direction, a material bearing plate (22) is arranged on the side surface of the conveying frame (24), a plurality of magnetic steels (82) are arranged on the top surface of the material bearing plate (22) according to a matrix, a feeding mechanism (21) is arranged on the material bearing plate (22), and the feeding mechanism (21) simultaneously pushes a whole row of magnetic steels (82) facing the belt conveying mechanism (23) on the material bearing plate (22) to a belt; a pushing mechanism (25) and a blocking mechanism (26) are sequentially arranged above the belt along the conveying direction, and a whole row of magnetic steels (82) are positioned between the pushing mechanism (25) and the blocking mechanism (26) and pushed; the device also comprises a wrong separation mechanism (27), and the wrong separation mechanism (27) pushes out the magnetic steels (82) on the belt one by one along the direction perpendicular to the conveying direction of the belt.
10. An automated preassembly apparatus for flywheel components as defined in claim 9 wherein: the conveying frame (24) is provided with a supporting plate (241) upwards through a lateral connecting seat, and the supporting plate (241) is positioned above the belt; a follower guide rail (244) is arranged on the top surface of the supporting plate (241) along the conveying direction, the stop mechanism (26) is slidably arranged on the follower guide rail (244), and an elastic piece (246) is jointly arranged between the supporting plate (241) and the stop mechanism (26).
CN202321237396.2U 2023-05-22 2023-05-22 Automatic pre-assembly equipment for flywheel parts Active CN220074564U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321237396.2U CN220074564U (en) 2023-05-22 2023-05-22 Automatic pre-assembly equipment for flywheel parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321237396.2U CN220074564U (en) 2023-05-22 2023-05-22 Automatic pre-assembly equipment for flywheel parts

Publications (1)

Publication Number Publication Date
CN220074564U true CN220074564U (en) 2023-11-24

Family

ID=88824648

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321237396.2U Active CN220074564U (en) 2023-05-22 2023-05-22 Automatic pre-assembly equipment for flywheel parts

Country Status (1)

Country Link
CN (1) CN220074564U (en)

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