CN220054312U - Carrying device of carrying coil packaging line - Google Patents
Carrying device of carrying coil packaging line Download PDFInfo
- Publication number
- CN220054312U CN220054312U CN202321445355.2U CN202321445355U CN220054312U CN 220054312 U CN220054312 U CN 220054312U CN 202321445355 U CN202321445355 U CN 202321445355U CN 220054312 U CN220054312 U CN 220054312U
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- carrier tape
- tape reel
- unit
- packaging line
- carrying
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 230000000007 visual effect Effects 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 8
- 239000003985 ceramic capacitor Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The present utility model relates to a carrier tape reel packaging line carrying device. The carrying device of the carrier tape reel packaging line is arranged between a storage level and a conveying line and comprises a carrying mechanism and a correcting mechanism, wherein the carrying mechanism is arranged on a rack; the correcting mechanism comprises a rotating unit, a picking unit and a visual detection unit, the visual detection unit is arranged above the storage level, the rotating unit is connected with the free end of the carrying mechanism, and the picking unit is connected with the rotating end of the rotating unit; the correcting mechanism is used for rotating the carrier tape coil to a preset angle. The carrying device of the carrier tape reel packaging line provided by the utility model has the advantages that the carrier tape reel can be corrected to a preset angle in the carrying process of the carrier tape reel, and the production efficiency of the carrier tape reel packaging line is improved.
Description
Technical Field
The utility model relates to the technical field of carrier tape reel packaging lines, in particular to a carrying device of a carrier tape reel packaging line.
Background
The MLCC (Multi-layer Ceramic Capacitors), namely a multilayer ceramic capacitor, is mainly used in oscillation, coupling, filtering and bypass circuits in various electronic complete machines, and the application fields comprise new energy sources, industrial control, communication, information technology, consumer electronics and the like. Driven by the demands of new energy automobiles, industrial automation, 5G, and intelligent consumer electronics, the MLCC market is now growing on a large scale, and will remain a trend of high growth in the future for a period of time. Today, the annual output sales of MLCCs reach tens of trillions, so that the efficiency and accuracy of the internal packaging and logistics links are particularly important for MLCC manufacturers.
The carrier tape reel is a packaging auxiliary material for storing and transferring MLCCs. On the MLCC production and packaging line, the MLCC is firstly placed by using the carrier tape equidistantly, then the carrier tape is wound on the carrier tape reel, and finally the carrier tape reel is transferred into the packaging box, so that the packaging action is completed.
On traditional reel packaging line, when the carrier band reel shifts to the conveying line from storing the position on, the front side of conveying line can set up the locating bench, and the carrier band reel needs to be placed on the locating bench earlier, fixes a position through fiber sensor, corrects the position of carrier band reel, makes the carrier band reel rotate to reentrant conveying line after predetermineeing the angle and carries, and this kind of mode efficiency of locating earlier and then transporting is lower, is difficult to satisfy the needs in growing MLCC market.
Disclosure of Invention
Accordingly, an object of the present utility model is to provide a carrier tape reel packaging line carrying device which has the advantage of correcting the angle of the carrier tape reel during carrying without placing the carrier tape reel on a positioning table for positioning, thereby improving production efficiency.
The carrying device of the carrier tape reel packaging line is arranged on a rack and positioned between a storage position and a conveying line and used for carrying the carrier tape reel, and comprises a carrying mechanism and a correcting mechanism, wherein the carrying mechanism is arranged on the rack, and the correcting mechanism is arranged on a movable free end of the carrying mechanism; the correcting mechanism comprises a rotating unit, a picking unit and a visual detection unit, wherein the visual detection unit is arranged above the storage level, the rotating unit is connected with the free end of the carrying mechanism, the picking unit is connected with the rotating end of the rotating unit, and the correcting mechanism is used for rotating the carrier tape roll to a preset angle.
Further, the handling mechanism includes a four-axis robot.
Further, the rotating unit comprises a first bracket and a servo motor; the first bracket is fixedly connected with the free end of the carrying mechanism; the servo motors comprise two servo motors which are symmetrically arranged on two sides of the first bracket respectively, the rotating ends of the servo motors extend downwards, and each servo motor is used for driving one carrier tape reel to rotate.
Further, the pick-up unit comprises two, each pick-up unit comprises a vacuum chuck assembly, the two vacuum chuck assemblies are respectively connected with the rotating ends of the two servo motors, and each vacuum chuck assembly absorbs one carrier tape reel.
Further, the correction mechanism further comprises a second bracket and an identification unit; the second brackets comprise two brackets which are respectively arranged at two sides of the first bracket; the identification units comprise two identification units which are respectively arranged on the two second brackets, and each identification unit corresponds to one carrier tape reel and identifies the carrier tape reel.
Further, the two ends of the second support are respectively provided with a first folding edge and a second folding edge, the first folding edge and the second folding edge are all arranged along the vertical direction, the first folding edge is located close to one end of the first support, the second folding edge is located away from one end of the first support, and the second folding edge extends downwards.
Further, each second bracket is provided with a reinforcing rib, and the reinforcing ribs are arranged between the first folded edges and the second folded edges.
Further, each recognition unit comprises a code reader, and the code readers are arranged on the second folded edges and are positioned on one side, connected with the reinforcing ribs, of the second folded edges.
Further, a lifting unit is arranged between the code reader and the second flange close to the conveying line, the fixed end of the lifting unit is fixedly connected with the second flange, and the code reader is arranged on the movable end of the lifting unit.
Further, the lifting unit comprises a sliding table cylinder.
The carrying device of the carrier tape reel packaging line has the following advantages:
1. according to the carrying device of the carrier tape reel packaging line, the correcting mechanism is arranged on the movable free end of the carrying mechanism, the visual detection unit of the correcting mechanism is used for detecting the rotation angle of the carrier tape reel and feeding the rotation angle back to the rotating unit, and the rotating unit corrects the position of the carrier tape reel in the carrying process of the carrier tape reel by the carrying mechanism, so that the correcting efficiency is improved.
2. According to the carrying device of the carrier tape reel packaging line, the code reader is additionally arranged on the correction mechanism, so that the bar code or the two-dimensional code of the carried carrier tape reel can be scanned and read, whether the correct carrier tape reel is carried or not can be determined, and the situation that the carrier tape reel with the error storage position is carried to the conveying line is prevented.
For a better understanding and implementation, the present utility model is described in detail below with reference to the drawings.
Drawings
FIG. 1 is a schematic diagram of a handling device of a tape reel packaging line according to an embodiment of the present utility model;
FIG. 2 is a schematic view of a handling device of a reel packaging line according to an embodiment of the present utility model;
fig. 3 is a schematic view of another angle of the carrying device of the carrier reel packaging line according to the embodiment of the present utility model.
The accompanying drawings illustrate:
1. a frame;
2. storing the material level;
3. a conveying line;
4. a carrying mechanism;
5. a correction mechanism;
51. a rotating unit; 511. a first bracket; 512. a servo motor; 513. a planetary reducer;
52. a pickup unit; 521. a vacuum chuck assembly;
53. an identification unit;
54. a second bracket; 541. a first hem; 542. a second flanging; 543. reinforcing ribs;
55. and a lifting unit.
Detailed Description
The following are specific embodiments of the present utility model, and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
On traditional reel packaging line, when the carrier band reel shifts to the conveying line from storing the position on, the front side of conveying line can set up the locating bench, and the carrier band reel needs to be placed on the locating bench earlier, fixes a position through fiber sensor, corrects the position of carrier band reel, makes the carrier band reel rotate to reentrant conveying line after predetermineeing the angle and carries, and this kind of mode efficiency of locating earlier and then transporting is lower, is difficult to satisfy the needs in growing MLCC market.
Based on this, referring to fig. 1, 2 and 3 together, the present utility model provides a carrier tape reel packaging line carrying device which is provided on a frame 1 of a reel packaging line and between a storage level 2 and a conveying line 3 for carrying a carrier tape reel in the storage level 2 onto the conveying line 3.
The carrying device of the carrier tape reel packaging line comprises a carrying mechanism 4 and a correcting mechanism 5, wherein the carrying mechanism 4 is arranged on a frame 1, and the correcting mechanism 5 is arranged on the movable free end of the carrying mechanism 4. Specifically, the correction mechanism 5 includes a visual detection unit (not shown), a rotation unit 51, and a pickup unit 52. A vision detecting unit (not shown) is disposed right above the storage level 2, and is used for detecting deviation of the carrier tape reel at the storage level 2 from a preset labeling angle, and transmitting deviation value information to the rotating unit 51; the rotating unit 51 is connected to the free end of the carrying mechanism 4; the pick-up unit 52 is connected to the rotating end of the rotating unit 51, and the pick-up unit 52 is configured to pick up the tape reel at the storage level 2, and may pick up the tape reel by, but not limited to, suction, clamping, or the like. Therefore, the correction mechanism 5 can move with the movement of the free end of the carrying mechanism 4, and in the process, the rotation unit 51 drives the pickup unit 52 and the carrier tape reel to rotate together until the carrier tape reel rotates to a preset angle according to the carrier tape reel angle deviation information fed back by the visual detection unit.
According to the carrier tape reel device, the correction mechanism 5 is arranged on the carrying mechanism 4, and in the process of carrying the carrier tape reel by the carrying mechanism 4, the correction mechanism 5 can drive the carrier tape reel to rotate to a preset angle, so that a positioning table is not required to be arranged between the storage level 2 and the conveying line 3 for placing the carrier tape reel to correct the position of the carrier tape reel, and the production efficiency of the whole production line is improved.
In some embodiments, a rectangular protective cover can be covered above the frame 1 to protect the mechanisms on the frame 1. In these embodiments, a visual inspection unit (not shown) may be secured to the outside of the hood and facing the carrier tape tray on the storage level 2.
In a preferred embodiment, the handling mechanism 4 in this embodiment comprises a four-axis robot in order to increase the transport efficiency of the handling mechanism 4. The base of four-axis robot sets up in the front side of frame 1, is continuously moving the carrier tape reel of storing position 2 to the in-process on the conveying line 3, and four-axis robot can not form the interference to storing position 2 and conveying line 3.
In a preferred embodiment, the rotation unit 51 includes a first bracket 511 and a servo motor 512. The first bracket 511 is a double-layer structure and comprises two mounting plates which are identical in size and are correspondingly arranged in the up-down direction, and the two mounting plates are fixedly connected through connecting rods arranged on two sides of the mounting plates. The free end of the four-axis robot is fixedly connected with the upper mounting plate through the connector, the servo motor 512 comprises two servo motors, the two servo motors are respectively mounted on the upper mounting plate and symmetrically arranged on two sides of the free end of the four-axis robot, the servo motors 512 are arranged in the vertical direction, the rotating ends of the two servo motors 512 extend downwards, and the two servo motors are connected with the two pick-up units 52 through the two planetary reducers 513. Thus, when the pick-up unit 52 carries the loading reel with it, the servo motor 512 drives the pick-up unit 52 and the loading reel to rotate, correcting the loading reel to a set angle for labelling in a later process. In other embodiments, the servo motor 512 may be replaced with a hydraulic motor or the like.
In the preferred embodiment, the pick-up units 52 include two, each pick-up unit 52 including one vacuum chuck assembly 521. As shown, the rotating ends of the two servomotors 512 are respectively screwed to the fixed plate through a rotating shaft, and the two vacuum chuck assemblies 521 each include 4 vacuum chucks respectively mounted on four corners of the bottom surface of the fixed plate. The vacuum chuck component 521 is used for adsorbing the carrier tape reel, so that the effect is stable and reliable, and the carrier tape reel is not easy to drop. In other embodiments, the vacuum chuck may be replaced with needle chuck, flexible jaw, electromagnetic jaw, etc., which also may function to grasp or clamp the tape reel.
To add a fool-proof function to prevent mishandling of the tape reel, in other preferred embodiments of the present utility model, the correction mechanism 5 further includes an identification unit 53 and a second bracket 54 for mounting the identification unit 53. The second brackets 54 include two, are respectively disposed at two sides of the first bracket 511, and the identification units 53 also include two, respectively disposed on the two second brackets 54, and each identification unit 53 is respectively responsible for identifying one of the tape reels.
In a preferred embodiment, the second bracket 54 is provided with a first flange 541 and a second flange 542, the first flange 541 and the second flange 542 being provided at both ends of the second bracket 54, respectively, and each extending downward from an end of the second bracket 54. Wherein the first folded edge 541 is disposed at an end of the second bracket 54 near the first bracket 511, and the second folded edge 542 is disposed at an end of the second bracket 54 far from the first bracket 511, it is apparent that the second folded edge 542 has a length greater than that of the first folded edge 541, and the second folded edge 542 extends downward so that the identification unit 53 can be installed at the same height as the carrier tape reel to identify the carrier tape reel.
Since the second bracket 54 is provided with folded edges at both ends, the first folded edge 541 is used for fixing the second bracket 54, and the second folded edge 542 is used for installing the identification unit 53, in order to avoid that the second bracket 54 is easily deformed due to being too thin, in a preferred embodiment, the second bracket 54 is provided with the reinforcing rib 543. The reinforcing rib 543 is disposed between the first folded edge 541 and the second folded edge 542, and more specifically, the reinforcing rib 543 is disposed at the bottom side of the second bracket 54, and extends from the side of the first folded edge 541 away from the first bracket 511 to the side of the second folded edge 542 close to the first bracket 511. Therefore, the strength of the second bracket 54 can be increased by providing the reinforcing ribs 543 without increasing the thickness of the second bracket 54, and deformation can be prevented.
In the preferred embodiment, each identification unit 53 includes a code reader. The code reader is small in size, easy to install and capable of reading the bar codes and the two-dimensional codes in moving, and whether the carrying coil is in wrong material or mixed material is judged. The code reader is electrically connected with the control system, each carrier tape reel rotates for two circles, the code reader scans the carrier tape reels, when the carrier tape reels are found to be in wrong materials or mixed materials, the code reader sends a signal to the control system, the control system enables the whole production line of the material reels to stop, and sends an alarm signal, and the production line of the material reels does not start working again until an operator takes the carrier tape reels. If the tape spool is not misplaced or mixed, the servo motor 512 rotates the tape spool to a predetermined angle and then the tape spool is placed on the conveyor line 3 by the four-axis robot.
The code reader is disposed on the second flange 542, specifically, the code reader is mounted at the bottom of the side of the second flange 542 connected to the reinforcing rib 543, and faces the side of the carrier tape reel. The two code readers are arranged on two sides of the two carrier tape reels and do not interfere with each other, and respectively read the bar codes or the two-dimensional codes of the two carrier tape reels.
In other preferred embodiments, a lifting unit 55 is disposed between the code reader and the second flange 542 adjacent to the conveying line 3, the fixed end of the lifting unit 55 is fixedly connected to the second flange 542, and the movable end of the lifting unit 55 is connected to the code reader, and obviously, the length of the second flange 542 adjacent to the conveying line 3 is smaller than that of the second flange 542 adjacent to the storage level 2, so as to avoid collision with the conveying line 3. The lifting unit 55 is arranged along the vertical direction, and the movable end can lift and move along the vertical direction so as to drive the code reader to lift and move to the same height as the carrier tape reel. When the four-axis robot carries the carrier tape reel, the lifting unit 55 moves the code reader to the same height as the carrier tape reel for code reading. When the four-axis robot drives the two carrier tape reels to move above the conveying line 3, the movable end of the four-axis robot moves downwards to release the carrier tape reels on the conveying line 3, at this time, in order to avoid collision between the code readers above the conveying line 3 and the conveying line 3, the movable end of the lifting unit 55 drives the code readers to move upwards until the height of the carrier tape reels is higher than the height of the carrier tape reels, so that the code readers do not contact with the conveying line 3 when the carrier tape reels are released.
In a preferred embodiment, the lifting unit 55 comprises a slipway cylinder. The slipway cylinder is compact and more suitable for mounting on the second fold 542. The code reader is arranged on the side face of the sliding table, so that a more stable installation effect is achieved.
The carrying device of the carrier tape reel packaging line has the following advantages:
1. according to the carrying device of the carrier tape reel packaging line, the correcting mechanism is arranged on the movable free end of the carrying mechanism, the visual detection unit of the correcting mechanism is used for detecting the rotation angle of the carrier tape reel and feeding the rotation angle back to the rotating unit, and the rotating unit corrects the position of the carrier tape reel in the carrying process of the carrier tape reel by the carrying mechanism, so that the correcting efficiency is improved.
2. According to the carrying device of the carrier tape reel packaging line, the code reader is additionally arranged on the correction mechanism, so that the bar code or the two-dimensional code of the carried carrier tape reel can be scanned and read, whether the correct carrier tape reel is carried or not can be determined, and the situation that the carrier tape reel with the error storage position is carried to the conveying line is prevented.
The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model.
Claims (10)
1. The utility model provides a carrier tape reel baling line's handling device, sets up in frame (1) to be located between storage position (2) and transmission line (3), be used for carrying carrier tape reel, its characterized in that:
the automatic correction device comprises a carrying mechanism (4) and a correction mechanism (5), wherein the carrying mechanism (4) is arranged on the frame (1), and the correction mechanism (5) is arranged on the movable free end of the carrying mechanism (4);
the correcting mechanism (5) comprises a rotating unit (51), a picking unit (52) and a visual detection unit, wherein the visual detection unit is arranged above the Chu Liaowei (2), the rotating unit (51) is connected with the free end of the carrying mechanism (4), the picking unit (52) is connected with the rotating end of the rotating unit (51), and the correcting mechanism (5) is used for rotating the carrier tape reel to a preset angle.
2. The carrier tape reel packaging line handling device of claim 1, wherein:
the carrying mechanism (4) comprises a four-axis robot.
3. The carrier tape reel packaging line handling device of claim 1, wherein:
the rotating unit (51) comprises a first bracket (511) and a servo motor (512);
the first bracket (511) is fixedly connected with the free end of the carrying mechanism (4);
the servo motor (512) comprises two servo motors, the two servo motors are symmetrically arranged on two sides of the first bracket (511) respectively, and the rotating ends of the servo motors (512) extend downwards.
4. A handling device for a tape reel packaging line according to claim 3, characterized in that:
the pick-up units (52) comprise two, each pick-up unit (52) comprises a vacuum chuck assembly (521), the two vacuum chuck assemblies (521) are respectively connected with the rotating ends of the two servo motors (512), and each vacuum chuck assembly (521) absorbs one carrier tape reel.
5. A handling device for a tape reel packaging line according to claim 3, characterized in that:
the correcting mechanism (5) further comprises a second bracket (54) and an identification unit (53);
the second brackets (54) comprise two brackets which are respectively arranged at two sides of the first bracket (511);
the identification units (53) comprise two identification units which are respectively arranged on the two second brackets (54), and each identification unit (53) corresponds to one carrier tape reel and identifies the carrier tape reel.
6. The carrier tape reel packaging line handling device of claim 5, wherein:
the utility model discloses a first support (511) is provided with first hem (541) and second hem (542) respectively, first hem (541) with second hem (542) all set up along vertical direction, first hem (541) are located and are close to one end of first support (511), second hem (542) are located and keep away from one end of first support (511), just second hem (542) downwardly extending.
7. The carrier tape reel packaging line handling device of claim 6, wherein:
each second bracket (54) is provided with a reinforcing rib (543), and the reinforcing ribs (543) are arranged between the first folded edge (541) and the second folded edge (542).
8. The carrier tape reel packaging line handling device of claim 7, wherein:
the two recognition units (53) respectively comprise a code reader, and the code readers are arranged on the second folded edges (542) and are positioned on one side, connected with the reinforcing ribs (543), of the second folded edges (542).
9. The carrier tape reel packaging line handling device of claim 8, wherein:
the code reader is arranged on the movable end of the lifting unit (55), a lifting unit (55) is arranged between the code reader and the second folded edge (542) close to the conveying line (3), and the fixed end of the lifting unit (55) is fixedly connected with the second folded edge (542).
10. The carrier tape reel packaging line handling device of claim 9, wherein:
the lifting unit (55) comprises a sliding table cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321445355.2U CN220054312U (en) | 2023-06-07 | 2023-06-07 | Carrying device of carrying coil packaging line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321445355.2U CN220054312U (en) | 2023-06-07 | 2023-06-07 | Carrying device of carrying coil packaging line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220054312U true CN220054312U (en) | 2023-11-21 |
Family
ID=88764442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321445355.2U Active CN220054312U (en) | 2023-06-07 | 2023-06-07 | Carrying device of carrying coil packaging line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220054312U (en) |
-
2023
- 2023-06-07 CN CN202321445355.2U patent/CN220054312U/en active Active
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