CN220054310U - 49S automatic braiding machine with direction adjustment function - Google Patents
49S automatic braiding machine with direction adjustment function Download PDFInfo
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- CN220054310U CN220054310U CN202320994029.0U CN202320994029U CN220054310U CN 220054310 U CN220054310 U CN 220054310U CN 202320994029 U CN202320994029 U CN 202320994029U CN 220054310 U CN220054310 U CN 220054310U
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- braiding
- test
- conveying
- cylinder
- direction adjustment
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- 238000009954 braiding Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 230000000007 visual effect Effects 0.000 claims abstract description 12
- 238000012360 testing method Methods 0.000 claims description 50
- 239000000523 sample Substances 0.000 claims description 11
- 230000002950 deficient Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 230000007723 transport mechanism Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000013078 crystal Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000010453 quartz Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The utility model relates to the technical field of resonator production equipment and discloses a 49S automatic braiding machine with an adjusting direction, which comprises a machine base, a rotary vibration feeding tray, a conveying mechanism, a carrying mechanism and a braiding mechanism, wherein the rotary vibration feeding tray, the conveying mechanism, the carrying mechanism and the braiding mechanism are sequentially arranged on the machine base, an outlet of the rotary vibration feeding tray is connected with the conveying mechanism through a direct vibration track, the carrying mechanism is arranged above the braiding mechanism, the carrying mechanism comprises a vertical frame, a moving assembly arranged on the vertical frame, a rotary cylinder fixed on the moving assembly and a carrying suction head arranged at the output end of the rotary cylinder, and a visual detection mechanism is arranged above the conveying mechanism and is electrically connected with the rotary cylinder.
Description
Technical Field
The utility model relates to the technical field of resonator production equipment, in particular to a 49S automatic taping machine with a direction adjusting function.
Background
Resonators are electronic components that generate a resonant frequency, and are commonly divided into quartz crystal resonators and ceramic resonators. The frequency generation function has the characteristics of stability and good anti-interference performance, and is widely applied to various electronic products, wherein 49S is a quartz crystal resonator, and along with the popularization of miniaturization, chip type and microminiaturization of electronic components, a quartz crystal surface mounting product which is the first choice of a frequency control element in electronic equipment becomes a product which is urgent for electronic equipment manufacturers, and in order to meet the requirement of mass production, the SMD crystal resonator must be added with a braiding procedure after sorting and printing are completed: and the SMD crystal resonator is clamped from the sorting tray and then placed in a groove of the carrier tape, and then the carrier tape is heat-sealed by a taping machine.
In the application document with the publication number of CN113815925A, a crystal oscillator braiding machine with the functions of detecting errors and effectively eliminating the problems of side standing, turning over and the like of a resonator is disclosed, so that the production efficiency and the yield are improved, the resonator placed in a storage tank is detected by using a horizontal light source generator, a horizontal light source receiver and a vertical optical fiber detector, whether the problems of side standing, floating up, turning over and the like occur or not is detected, finally, a film sealing mechanism is used for sealing a film, and the braiding mechanism is used for winding the braid to complete automatic braid packaging. However, the font direction on the resonator is not uniform, and uniform packaging is difficult to achieve.
Disclosure of Invention
The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing a 49S automatic braiding machine with an adjustable direction.
The technical scheme of the utility model is as follows: the utility model provides an automatic braider of 49S with adjustment direction, includes the frame, sets gradually rotatory vibration charging tray, conveying mechanism, transport mechanism and braider on the frame, rotatory vibration charging tray ' S export pass through direct vibration track with conveying mechanism connects, transport mechanism sets up braider ' S top, transport mechanism includes the grudging post, sets up remove the subassembly on the grudging post, fix the revolving cylinder on removing the subassembly and set up the transport suction head of revolving cylinder output, conveying mechanism ' S top is provided with visual detection mechanism, visual detection mechanism with revolving cylinder electric connection.
According to the scheme, the rotary vibration feeding disc is used for feeding the resonator products, the visual detection mechanism is used for visually detecting and judging the positive and negative directions of the resonator products on the conveying mechanism, the carrying suction head is used for transferring the resonators from the product placing grooves to the braiding mechanism after sucking the resonator products, and the rotary cylinder is used for driving the carrying suction head to rotate 180 degrees after sucking the products, so that the consistency of the directions of the resonator products on the braiding machine is ensured.
The visual detection mechanism comprises a detection table, a bracket fixed on the detection table, a display screen arranged on the detection table, and a light source and a camera arranged on the bracket, wherein the display screen is electrically connected with the camera, and the light source and the camera are aligned with products on the conveying mechanism. Therefore, the upper surface picture of the product shot by the camera is displayed on the display screen, the front side and the back side of the product are judged by image comparison detection, the light source is used for irradiating the upper surface of the product, and the camera is facilitated to shoot images more clearly.
The conveying mechanism comprises a placing block, a plurality of feeding grooves are formed in the placing block, conveying discs are slidably arranged on two sides of the feeding grooves, and groove positions are formed in the inner sides of the conveying discs. It follows that the feed chute is used for placing the resonators and the conveyor tray is used for transporting the resonators on the feed chute one by one through the groove position.
The movable assembly comprises a transverse guide rail cylinder fixedly arranged on the vertical frame, a fixing plate arranged at the output end of the transverse guide rail cylinder in a transmission manner and a vertical cylinder arranged on the fixing plate, wherein the rotary cylinder is connected to the output end of the vertical cylinder, and the carrying suction head is arranged vertically downwards. Therefore, the transverse moving guide rail cylinder is used for driving the carrying suction head to transversely move, the carrying suction head is transferred to the upper part of the braiding mechanism from the upper part of the conveying mechanism, and the vertical cylinder drives the carrying suction head to move up and down for taking and putting down the resonator.
The braiding mechanism comprises a braiding table, one end of the braiding table is provided with a conveying roller, the conveying roller is connected to a conveying motor, a braiding placing groove matched with the braiding is formed in the braiding table, a plurality of product placing grooves are formed in the braiding, and the other end of the braiding table is connected with a material collecting rotary table. Therefore, the conveying rollers drive the braids on the braider table to convey, and the product placing groove is used for conveying the suction head to convey the resonators of the conveying mechanism to the braids.
The frame is in the conveying mechanism top is provided with test assembly, test assembly is including setting up place the test frame of piece side, fix test cylinder on the test frame, set up test preforming and the test probe of placing the piece top, the test probe with the test preforming is all connected on test cylinder's the output, the test preforming with the test probe all with the recess position corresponds the setting. Therefore, the test cylinder drives the test pressing sheet to press downwards and the test probe to push upwards at the same time, and the test cylinder is used for simultaneously pressing the resonator for testing.
And a defective product collecting box is arranged between the outlet end of the conveying mechanism and the braiding mechanism. Therefore, the defective product collecting box is used for collecting defective products which are not detected by the testing assembly.
Drawings
FIG. 1 is a schematic view of a partial structure of the present utility model;
FIG. 2 is a top view of the present utility model;
FIG. 3 is a schematic view of the structure of the conveying mechanism;
fig. 4 is a schematic structural view of the visual inspection mechanism.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
As shown in fig. 1 to 4, the utility model is a 49S automatic braiding machine with an adjusting direction, which comprises a machine base 1, a rotary vibration feeding tray 2, a conveying mechanism 3, a conveying mechanism 4 and a braiding mechanism 5 which are sequentially arranged on the machine base 1, wherein an outlet of the rotary vibration feeding tray 2 is connected with the conveying mechanism 3 through a direct vibration track 6, the conveying mechanism 4 is arranged above the braiding mechanism 5, a defective product collecting box 9 is arranged between an outlet end of the conveying mechanism 3 and the braiding mechanism 5, the conveying mechanism 4 comprises a stand 41, a moving assembly 42 arranged on the stand 41, a rotary air cylinder 43 fixed on the moving assembly 42 and a conveying head 44 arranged at an output end of the rotary air cylinder 43, a visual detection mechanism 7 is arranged above the conveying mechanism 3, the visual detection mechanism 7 comprises a detection table 71, a bracket 72 fixed on the detection table 71, a display screen 73 arranged on the detection table 71 and light sources 74 and 75 arranged on the bracket 72, the display screen 74 and the display screen 75 are electrically connected with the camera 7, and the camera 75 is electrically aligned with the rotary air cylinder 43.
In this embodiment, the reference numeral 100 denotes a resonator, the light source 74 is an annular light source, the end of the handling suction head 44 is a suction nozzle, and the camera 75 is an industrial CCD camera.
The conveying mechanism 3 comprises a placing block 31, a plurality of feeding grooves 311 are formed in the placing block 31, conveying discs 32 are slidably arranged on two sides of the feeding grooves 311 by the placing block 31, and groove positions 321 are formed in the inner sides of the conveying discs 32.
The moving assembly 42 comprises a transverse guide rail cylinder 421 fixedly arranged on the vertical frame 41, a fixed plate 422 arranged at the output end of the transverse guide rail cylinder 421 in a transmission manner, and a vertical cylinder 423 arranged on the fixed plate 422, the rotating cylinder 43 is connected to the output end of the vertical cylinder 423, and the carrying suction head 44 is arranged vertically downwards.
The braiding mechanism 5 comprises a braiding table 51, one end of the braiding table 51 is provided with a conveying roller 52, the conveying roller 52 is connected to a conveying motor, the braiding table 51 is provided with a braiding placing groove 54 matched with a braiding 53, the braiding 53 is provided with a plurality of product placing grooves 55, and the other end of the braiding table 51 is connected with a material collecting rotary table 56.
The frame 1 is in conveying mechanism 3 top is provided with test assembly 8, test assembly 8 is including setting up place the test rack 81 of piece 31 side, fix test cylinder 82 on the test rack 81, set up test preforming 83 and the test probe of placing piece 31 top, the test probe with test preforming 83 all connects on the output of test cylinder 82, test preforming 83 with the test probe all with recess position 321 corresponds the setting.
The working flow of the utility model is as follows: the resonator 100 enters the inlet end of the feed chute 311 from the rotary vibration feeding tray 2 through the direct vibration track 6, when the resonator 100 passes through a test position, the test cylinder 82 drives the test pressing sheet 83 to press down, the upper top of the test probe tests the frequency, resistance, preset parameters and other items of the resonator, the equipment records the test result of each resonator, the clamping cylinder at the bottom of the conveying tray 32 drives the conveying trays 32 at two sides to be tightly combined, the groove positions 321 at two sides are tightly combined to form a clamping cavity, the resonator is positioned in the clamping cavity, the stepping motor drives the conveying tray 32 to move close to the braiding mechanism 5, the conveying tray 32 drives the resonator to move forward and then to be released, when the resonator passes through a visual detection position, the light source 74 illuminates the resonator from above, the camera 75 shoots the upper surface of the resonator and displays images on the display screen 73, the display screen 73 processes the image, judges the preset value according to the information such as pixel distribution on the image, realizes the identification of the front and the back of the resonators, records the test result of each resonator through the equipment, continuously repeats the steps until the resonator is transmitted to the outlet end of the feeding groove 311, clamps the defective products by the conveying tray 32 according to the test records and then transmits the clamped defective products into the defective product collecting box 9, the defective products are conveyed to the braiding mechanism 5 through the conveying mechanism 4, the transverse guide rail cylinder 421 drives the conveying suction head 44 to transversely move to the position above the outlet end of the feeding groove 311, the vertical cylinder 423 drives the conveying suction head 44 to downwardly move to suck the resonator, the resonator positioned on the front is conveyed into the product placing groove 55 after being sucked by the conveying suction head 44 according to the visual detection result, the rotary cylinder 43 drives the resonator to rotate 180 degrees and then is placed in the product placing groove 55 on the braid, the conveying motor drives the conveying roller 52 to move the braid 53 with the resonator to a direction close to the material receiving rotary table 56, and the resonator on the braid 53 is subjected to hot pressing and packaging and then is rotated by the material receiving rotary table 56 to receive materials.
Finally, it should be emphasized that the above description is not intended to limit the utility model, but rather that various changes and modifications can be made by those skilled in the art without departing from the spirit and principles of the utility model, and any modifications, equivalents, improvements, etc. are intended to be included within the scope of the present utility model.
Claims (7)
1. A 49S automatic taping machine with direction adjustment, characterized in that: including frame (1), set gradually rotary vibration charging tray (2), conveying mechanism (3), transport mechanism (4) and braid mechanism (5) on frame (1), the export of rotary vibration charging tray (2) pass through straight track (6) and be connected with conveying mechanism (3), transport mechanism (4) set up the top of braid mechanism (5), transport mechanism (4) include riser (41), set up remove subassembly (42) on riser (41), fix revolving cylinder (43) on remove subassembly (42) and set up transport suction head (44) of revolving cylinder (43) output, the top of conveying mechanism (3) is provided with visual detection mechanism (7), visual detection mechanism (7) with revolving cylinder (43) electric connection.
2. A 49S automatic taping machine with direction adjustment according to claim 1, wherein: the visual detection mechanism (7) comprises a detection table (71), a bracket (72) fixed on the detection table (71), a display screen (73) arranged on the detection table (71), and a light source (74) and a camera (75) arranged on the bracket (72), wherein the display screen (73) is electrically connected with the camera (75), and the light source (74) and the camera (75) are aligned with products on the conveying mechanism (3).
3. A 49S automatic taping machine with direction adjustment according to claim 1, wherein: the conveying mechanism (3) comprises a placing block (31), a plurality of feeding grooves (311) are formed in the placing block (31), conveying discs (32) are slidably arranged on two sides of the feeding grooves (311) in the placing block (31), and groove positions (321) are formed in the inner sides of the conveying discs (32).
4. A 49S automatic taping machine with direction adjustment according to claim 1, wherein: the movable assembly (42) comprises a transverse guide rail cylinder (421) fixedly arranged on the vertical frame (41), a fixed plate (422) arranged at the output end of the transverse guide rail cylinder (421) in a transmission mode, and a vertical cylinder (423) arranged on the fixed plate (422), wherein the rotary cylinder (43) is connected to the output end of the vertical cylinder (423), and the carrying suction head (44) is arranged vertically downwards.
5. A 49S automatic taping machine with direction adjustment according to claim 1, wherein: the braiding mechanism (5) comprises a braiding table (51), one end of the braiding table (51) is provided with a conveying roller (52), the conveying roller (52) is connected to a conveying motor, a braiding placing groove (54) matched with a braiding belt (53) is formed in the braiding table (51), a plurality of product placing grooves (55) are formed in the braiding belt (53), and a material collecting rotary table (56) is connected to the other end of the braiding table (51).
6. A 49S automatic taping machine with direction adjustment according to claim 3, wherein: the machine seat (1) is provided with test assembly (8) above conveying mechanism (3), test assembly (8) are in including setting up test frame (81) of placing piece (31) side, fix test cylinder (82) on test frame (81), set up test preforming (83) and test probe of placing piece (31) top, test probe with test preforming (83) all connect on the output of test cylinder (82), test preforming (83) with test probe all with recess position (321) correspond the setting.
7. A 49S automatic taping machine with direction adjustment according to claim 1, wherein: a defective product collecting box (9) is arranged between the outlet end of the conveying mechanism (3) and the braiding mechanism (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320994029.0U CN220054310U (en) | 2023-04-27 | 2023-04-27 | 49S automatic braiding machine with direction adjustment function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320994029.0U CN220054310U (en) | 2023-04-27 | 2023-04-27 | 49S automatic braiding machine with direction adjustment function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220054310U true CN220054310U (en) | 2023-11-21 |
Family
ID=88754656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320994029.0U Active CN220054310U (en) | 2023-04-27 | 2023-04-27 | 49S automatic braiding machine with direction adjustment function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220054310U (en) |
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2023
- 2023-04-27 CN CN202320994029.0U patent/CN220054310U/en active Active
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