CN220008209U - Aerated concrete mould cleaning device - Google Patents

Abstract

The utility model discloses a cleaning device for an aerated concrete mould, which relates to the technical field of aerated concrete production, and comprises the following components: the lifting plate, the lifting frame, the first rolling brush and the rotary cylinder are hinged with the mounting frame below the lifting plate; the lifting frame is fixed on the ground, the track passes through the middle of the lifting frame, the die box can move to the lower part of the lifting plate, and the lifting frame is connected with a driving device for driving the mounting frame to extend into and leave the opening at the upper end of the die box; the first round brush horizontal rotation installs in the mounting bracket bottom for clear up the mould case diapire, and the mounting bracket is rotatory installs two second round brushes, and first round brush and second round brush mutually perpendicular and transmission link to each other, are connected with the first motor that is used for driving the rotation of second round brush on the mounting bracket, and first round brush all is equipped with the brush hair with the second round brush peripheral wall, and revolving cylinder is used for driving the rotation of mounting bracket. The utility model has high automation degree and high cleaning speed, and effectively saves labor cost.

Description

Aerated concrete mould cleaning device

Technical Field

The utility model relates to the technical field of aerated concrete production, in particular to an aerated concrete mold cleaning device.

Background

Along with the high-speed development of urban construction in China, the construction industry also provides a plurality of energy-saving and environment-friendly novel building materials, and the aerated concrete block is one of the novel building materials and has the advantages of light weight, good heat preservation and insulation performance, high strength, good earthquake resistance, good processability, fire resistance, sound insulation, contribution to mechanized construction, strong adaptability and the like, and is widely applied. In the production process of autoclaved sand aerated concrete blocks, when the concrete blocks are demolded from the mold, a part of residues or residual blocks of the plates are often stuck on the inner wall of the mold box, the residues or residual blocks have strong adhesive force and cannot fall off by themselves, flaws, cracks and the like can be caused in the produced aerated concrete blocks during reuse, and therefore the mold after use needs to be cleaned manually and timely, and the cleaning time is long and the cost is high.

Disclosure of Invention

The present utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the utility model provides the aerated concrete mold cleaning device which can automatically clean the mold box, so that the labor cost is reduced.

According to an embodiment of the first aspect of the present utility model, an aerated concrete mold cleaning device is used for cleaning a mold box sliding along a track, an upper end opening of the mold box comprises: the lifting device comprises a lifting plate, a lifting frame, a first rolling brush and a rotary cylinder, wherein a mounting frame is hinged below the lifting plate; the lifting frame is fixed on the ground, the track passes through the middle of the lifting frame, the die box can move to the lower part of the lifting plate, and the lifting frame is connected with a driving device for driving the mounting frame to extend into and leave from an opening at the upper end of the die box; the first rolling brush is horizontally and rotatably arranged at the bottom end of the mounting frame and used for cleaning the bottom wall of the die box, the mounting frame is rotatably provided with two second rolling brushes, the first rolling brushes are mutually perpendicular to the second rolling brushes, the two second rolling brushes are respectively connected with two ends of the first rolling brush in a transmission manner, the mounting frame is connected with a first motor used for driving the second rolling brushes to rotate, bristles are respectively arranged on the peripheral walls of the first rolling brushes and the second rolling brushes, and the bristles can prop against the inner wall of the die box; one end of the rotary cylinder is hinged with the lifting plate, the other end of the rotary cylinder is hinged with the mounting frame, and the rotary cylinder is used for driving the mounting frame to rotate.

The aerated concrete mold cleaning device provided by the embodiment of the utility model has at least the following beneficial effects: the die box moves to the lower part of the lifting plate along the track, the driving device drives the lifting frame and the mounting frame to descend into the die box, and the inner side of the die box is cleaned by the first rolling brush and the second rolling brush. In the descending process of the mounting frame, the position of the first rolling brush is adjusted through the rotary cylinder, so that the first rolling brush is close to the inner side wall perpendicular to the extending direction of the rail, and the first rolling brush can clean the inner side wall perpendicular to the extending direction of the rail of the corresponding mold box when descending. After the installation frame descends, the die box is moved, and the first rolling brush and the second rolling brush move along the inner wall of the die box so as to clean the whole die box. The automatic degree is high, the cleaning speed is high, and the labor cost is effectively saved.

According to some embodiments of the utility model, the first and second roller brushes are geared together.

According to some embodiments of the utility model, a movable rod is hinged to the lower end of the lifting plate, a dust collection mechanism is connected to one end, away from the lifting plate, of the movable rod, the movable rod penetrates through the mounting frame, the mounting frame can drive the movable rod to rotate when rotating, an air suction opening is formed in the bottom end of the dust collection mechanism, the dust collection mechanism can suck concrete residues from the air suction opening, and the mounting frame is provided with a first state enabling the height of the first rolling brush to be larger than that of the air suction opening and a second state enabling the height of the first rolling brush to be smaller than that of the air suction opening.

According to some embodiments of the utility model, the dust collection mechanism comprises a dust collection box and an air suction hose, the air suction opening is arranged at the lower end of the dust collection box, the dust collection box is horizontally arranged, one end of the air suction hose is connected with the dust collection box, and the other end of the air suction hose is connected with the dust collector.

According to some embodiments of the utility model, the suction opening width matches the mold box width.

According to some embodiments of the utility model, a row of scraping hairs for cleaning the side wall of the mould box is horizontally arranged at the air suction opening.

According to some embodiments of the utility model, the driving device comprises a second motor, a screw rod and a sleeve, wherein the second motor is connected to the lifting frame, the screw rod is rotatably installed on the lifting frame, the sleeve is connected with the lifting plate, and the screw rod penetrates through the sleeve and is in threaded connection with the sleeve.

According to some embodiments of the utility model, the driving means are symmetrically arranged with two.

According to some embodiments of the utility model, the distance between the two second rolling brushes is matched with the size of the mould box, and the two second rolling brushes can clean two side walls of the mould box at the same time.

The aerated concrete mold cleaning device provided by the embodiment of the utility model has at least the following beneficial effects:

(1) The inner wall of the mold box is cleaned by the first rolling brush and the second rolling brush, so that the cleaning effect is good;

(2) The cleaned concrete residues are sucked by utilizing a dust suction mechanism, and the concrete residues can be discharged from the mould box;

(3) The driving device has the power failure self-locking capability and prevents the mounting plate from falling accidentally.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

The utility model is further described with reference to the accompanying drawings and examples, in which:

FIG. 1 is a schematic view of a mounting structure of an embodiment of the present utility model;

FIG. 2 is a schematic view of a mounting bracket according to an embodiment of the present utility model in a second state;

FIG. 3 is a schematic view of a mounting bracket according to an embodiment of the present utility model in a first state;

FIG. 4 is a schematic view of a second roller brush according to an embodiment of the present utility model;

fig. 5 is a schematic view of a dust suction mechanism according to an embodiment of the utility model.

Reference numerals:

a track 100;

a mold box 200;

lifting plate 300, movable bar 310;

a mounting frame 400, a second roller brush 410, a first motor 420;

cage 500, drive 510, second motor 511, screw 512, sleeve 513;

a first roller brush 600;

a rotary cylinder 700;

a dust collection mechanism 800, an air suction opening 801, a shaving 802, a dust collection box 810 and an air suction hose 820.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.

In the description of the present utility model, it should be understood that the direction or positional relationship indicated with respect to the description of the orientation, such as up, down, etc., is based on the direction or positional relationship shown in the drawings, is merely for convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, plural means two or more. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.

Referring to fig. 1 to 5, an aerated concrete mold cleaning apparatus for cleaning a mold box 200 sliding along a rail 100 according to an embodiment of the present utility model, the mold box 200 having an upper end opening, comprises: the lifting plate 300, the lifting frame 500, the first rolling brush 600 and the rotary cylinder 700, wherein the mounting frame 400 is hinged below the lifting plate 300; the lifting frame 500 is fixed on the ground, and the rail 100 is provided with a moving device for moving the mold box 200. The mobile device and the track 100 are conventional and will not be described in detail. The driving rail 100 passes through the middle of the lifting frame 500, the die box 200 can move below the lifting plate 300, and the lifting frame 500 is connected with a driving device 510 for driving the mounting frame 400 to extend into and leave the upper end opening of the die box 200; the first rolling brush 600 is horizontally and rotatably installed at the bottom end of the installation frame 400 for cleaning the bottom wall of the mold box 200, the installation frame 400 is rotatably installed with two second rolling brushes 410, the first rolling brush 600 and the second rolling brush 410 are mutually perpendicular, and the second rolling brush 410 is used for cleaning the side wall of the mold box 200. The two second rolling brushes 410 are respectively connected with two ends of the first rolling brush 600 in a transmission way, the first motor 420 for driving the second rolling brush 410 to rotate is connected to the mounting frame 400, and one motor is used for driving the first rolling brush 600 and the second rolling brush 410 at the same time, so that equipment cost is reduced. It is envisioned that the provision of two first motors 420 can increase the efficiency of cleaning. The outer peripheral walls of the first rolling brush 600 and the second rolling brush 410 are respectively provided with bristles, for the mold box 200 which is just demolded, the cement in the mold box is not completely dried, the cleaning is easy, and the bristles can be made of soft plastic so as to reduce the abrasion of the mold box 200. For the mold box 200 after demolding and placing for a certain time, the cement inside is completely dried and is difficult to clean, and the bristles can be made of steel wires at the moment so as to enhance the cleaning effect. The brush hair can be propped against the inner wall of the mold box 200; one end of the revolving cylinder 700 is hinged with the lifting plate 300, the other end is hinged with the mounting frame 400, and the revolving cylinder 700 is used for driving the mounting frame 400 to rotate. After the mold box 200 moves below the lifting frame 500, the driving device 510 drives the lifting frame 500 and the mounting frame 400 to descend into the mold box 200, and the inner side of the mold box 200 is cleaned by using the first and second rolling brushes 600 and 410. In the process of descending the mounting frame 400, the position of the first rolling brush 600 is adjusted by rotating the cylinder 700, so that the first rolling brush 600 is close to the inner side wall perpendicular to the extending direction of the rail 100, and the first rolling brush 600 can clean the inner side wall perpendicular to the extending direction of the rail 100 and the corresponding mold box 200 when descending. After the installation frame 400 is lowered, the mold box 200 is moved, so that the first and second rolling brushes 600 and 410 move along the inner wall of the mold box 200, thereby completing the cleaning of the entire inside of the mold box 200.

Referring to fig. 4, it can be understood that the first rolling brush 600 is connected with the second rolling brush 410 through gear transmission, the first rolling brush 600 and the second rolling brush 410 are driven by bevel gears, the rotation directions of the two second rolling brushes 410 can be opposite under the premise of using the same motor, and the movement direction of the contact part of the brush hair and the inner wall of the mold box 200 is the same. The cleaned concrete residues are conveniently pushed to the same direction.

Referring to fig. 1 to 5, it can be understood that the lower end of the lifting plate 300 is hinged with a movable rod 310, one end of the movable rod 310 away from the lifting plate 300 is connected with a dust suction mechanism 800, the movable rod 310 passes through a mounting frame 400, the mounting frame 400 can drive the movable rod 310 to rotate when rotating, an air suction opening 801 is arranged at the bottom end of the dust suction mechanism 800, the dust suction mechanism 800 can suck concrete residues from the air suction opening 801, and the mounting frame 400 has a first state that the height of the first rolling brush 600 is greater than that of the air suction opening 801 and a second state that the height of the first rolling brush 600 is less than that of the air suction opening 801. When the mounting frame 400 is in the second state, the first rolling brush 600 can clean the inner bottom wall of the mold box 200. After the cleaning of the inner wall of the mold box 200 by the first rolling brush 600 and the second rolling brush 410 is completed, the cleaned concrete residues still remain in the mold box 200, the mounting frame 400 is switched to the first state, the dust suction mechanism 800 is close to the bottom wall of the mold box 200 to suck the concrete residues in the mold box 200, and it is envisioned that in other embodiments, a turnover mechanism may be further provided to turn the mold box 200 over in order to pour out the concrete residues in the mold box 200 in the subsequent production process.

Referring to fig. 1 to 5, it can be understood that the dust suction mechanism 800 includes a hollow dust box 810 and an air suction hose 820, the air suction opening 801 is disposed at the lower end of the dust box 810, the dust box 810 is horizontally disposed, and the dust box 810 is bolted below the movable rod 310. The suction hose 820 is made of nylon cloth tube supported by spiral steel wires and can be bent at will. One end of the suction hose 820 is connected to the dust box 810, and the other end is connected to the cleaner. The vacuum cleaner is used for sucking the air in the dust box 810 through the suction hose 820, and the specific structure of the vacuum cleaner is the prior art, so that the detailed description will not be given.

Referring to fig. 1 to 5, it will be appreciated that the width of the suction port 801 matches the width of the mold box 200 so that the suction port 801 just covers the bottom wall of the mold box 200, facilitating the complete suction of concrete residues into the suction port 801.

Referring to fig. 5, it can be appreciated that a row of scraping hairs 802 for cleaning the side walls of the mold box 200 are horizontally provided at the suction port 801. When the mounting frame 400 is in the first state, the scraping hair 802 can contact with the side wall of the mold box 200 in the rising process, and concrete residues on the side wall of the mold box 200 are cleaned and sucked into the air suction opening 801.

Referring to fig. 1 to 5, it will be appreciated that the driving device 510 includes a second motor 511, a screw 512, and a sleeve 513, the second motor 511 is bolted to the upper end of the lifting frame 500, the screw 512 is rotatably mounted on the lifting frame 500, and the bottom end of the screw 512 is mounted on the lifting frame 500 through a thrust bearing. Sleeve 513 is coupled to lifter plate 300 and screw 512 passes through sleeve 513 and is threadably coupled to sleeve 513. The screw 512 is vertically disposed to enable the lifting plate 300 to move vertically.

Referring to fig. 1 to 5, it can be understood that the driving means 510 are symmetrically provided in two, so that the lifting of the lifting frame 500 is more stable.

Referring to fig. 1 to 5, it can be appreciated that the distance between the two second rolling brushes 410 matches the size of the mold box 200, and when the mold box 200 moves along the rail 100, the two second rolling brushes 410 can simultaneously clean two sidewalls of the mold box 200 parallel to the extending direction of the rail 100, and it is envisioned that the length of the second rolling brushes 410 is greater than the height of the mold box 200, so as to clean two sidewalls of the mold box 200 parallel to the extending direction of the rail 100.

The using steps are as follows: the mold box 200 moves to the lower part of the lifting plate 300 along the rail 100, the second motor 511 is started, the screw 512 rotates to drive the sleeve 513 to descend, the lifting frame 500 descends into the mold box 200 synchronously with the mounting frame 400, the first motor 420 is started to drive the first rolling brush 600 and the second rolling brush 410 to rotate, and the inner side of the mold box 200 is cleaned by the rotating first rolling brush 600 and second rolling brush 410. In the process of descending the mounting frame 400, the position of the first rolling brush 600 is adjusted by rotating the cylinder 700, so that the first rolling brush 600 is close to the inner side wall perpendicular to the extending direction of the rail 100, and the first rolling brush 600 can clean the inner side wall perpendicular to the extending direction of the rail 100 and the corresponding mold box 200 when descending. After the installation frame 400 is lowered, the mold box 200 is moved, so that the first and second rolling brushes 600 and 410 move along the inner wall of the mold box 200, thereby completing the cleaning of the inner wall of the entire mold box 200. Then, the mounting frame 400 is switched to the first state, the dust collection mechanism 800 is close to the bottom wall of the mold box 200 to suck concrete residues in the mold box 200, the second motor 511 is started, the screw 512 rotates to drive the sleeve 513 to ascend, and the mounting frame 400 is separated from the mold box 200, so that cleaning is completed.

The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.

Claims (9)

1. An aerated concrete mould cleaning device for cleaning a mould box (200) sliding along a track (100), the mould box (200) being open at an upper end, comprising:

the lifting plate (300) is hinged with the mounting frame (400) below the lifting plate (300);

the lifting frame (500) is fixed on the ground, the track (100) passes through the middle of the lifting frame (500), the die box (200) can move to the lower part of the lifting plate (300), and the lifting frame (500) is connected with a driving device (510) for driving the mounting frame (400) to extend into and leave the upper end opening of the die box (200);

the first rolling brushes (600) are horizontally and rotatably arranged at the bottom end of the mounting frame (400) and used for cleaning the bottom wall of the die box (200), the mounting frame (400) is rotatably provided with two second rolling brushes (410), the first rolling brushes (600) are mutually perpendicular to the second rolling brushes (410), the two second rolling brushes (410) are respectively connected with two ends of the first rolling brushes (600) in a transmission manner, the mounting frame (400) is connected with a first motor (420) used for driving the second rolling brushes (410) to rotate, bristles are respectively arranged on the outer peripheral walls of the first rolling brushes (600) and the second rolling brushes (410), and can be propped against the inner wall of the die box (200);

and one end of the rotary air cylinder (700) is hinged with the lifting plate (300), the other end of the rotary air cylinder is hinged with the mounting frame (400), and the rotary air cylinder (700) is used for driving the mounting frame (400) to rotate.

2. An aerated concrete mould cleaning apparatus as claimed in claim 1, wherein: the first rolling brush (600) is connected with the second rolling brush (410) through gear transmission.

3. An aerated concrete mould cleaning apparatus as claimed in claim 2, wherein: the lifting plate (300) lower extreme articulates there is movable rod (310), the one end that movable rod (310) was kept away from lifting plate (300) is connected with dust extraction mechanism (800), movable rod (310) are passed mounting bracket (400), can drive during mounting bracket (400) are rotatory movable rod (310), dust extraction mechanism (800) bottom is equipped with suction opening (801), dust extraction mechanism (800) can follow suction opening (801) draws concrete residue, mounting bracket (400) have make first round brush (600) highly be greater than suction opening (801) highly first state and make first round brush (600) highly be less than suction opening (801) highly second state.

4. An aerated concrete mould cleaning apparatus according to claim 3, wherein: the dust collection mechanism (800) comprises a dust collection box (810) and an air suction hose (820), the air suction opening (801) is formed in the lower end of the dust collection box (810), the dust collection box (810) is horizontally arranged, one end of the air suction hose (820) is connected with the dust collection box (810), and the other end of the air suction hose is connected with the dust collector.

5. An aerated concrete mould cleaning apparatus as claimed in claim 4, wherein: the width of the air suction opening (801) is matched with the width of the die box (200).

6. An aerated concrete mould cleaning apparatus as claimed in claim 5, wherein: a row of scraping hairs (802) for cleaning the side wall of the die box (200) are horizontally arranged at the air suction opening (801).

7. An aerated concrete mould cleaning apparatus as claimed in claim 1, wherein: the driving device (510) comprises a second motor (511), a screw rod (512) and a sleeve (513), wherein the second motor (511) is connected to the lifting frame (500), the screw rod (512) is rotatably installed on the lifting frame (500), the sleeve (513) is connected with the lifting plate (300), and the screw rod (512) penetrates through the sleeve (513) and is in threaded connection with the sleeve (513).

8. An aerated concrete mould cleaning apparatus as claimed in claim 7, wherein: two driving devices (510) are symmetrically arranged.

9. An aerated concrete mould cleaning apparatus as claimed in claim 1, wherein: the distance between the two second rolling brushes (410) is matched with the size of the die box (200), and the two second rolling brushes (410) can clean two side walls of the die box (200) at the same time.