CN115502119B - Gantry crane track cleaning device - Google Patents

Gantry crane track cleaning device Download PDF

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Publication number
CN115502119B
CN115502119B CN202211280668.7A CN202211280668A CN115502119B CN 115502119 B CN115502119 B CN 115502119B CN 202211280668 A CN202211280668 A CN 202211280668A CN 115502119 B CN115502119 B CN 115502119B
Authority
CN
China
Prior art keywords
cleaning
sliding block
driving wheel
mounting plate
guide groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202211280668.7A
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Chinese (zh)
Other versions
CN115502119A (en
Inventor
陈顺利
陈力军
王�琦
王天星
周保平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Hercules Crane Manufacturing Co ltd
Original Assignee
Wuhu Hercules Crane Manufacturing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Wuhu Hercules Crane Manufacturing Co ltd filed Critical Wuhu Hercules Crane Manufacturing Co ltd
Priority to CN202211280668.7A priority Critical patent/CN115502119B/en
Publication of CN115502119A publication Critical patent/CN115502119A/en
Application granted granted Critical
Publication of CN115502119B publication Critical patent/CN115502119B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C7/00Runways, tracks or trackways for trolleys or cranes
    • B66C7/08Constructional features of runway rails or rail mountings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a gantry crane track cleaning device which comprises a movable frame, a cleaning mechanism, a driving mechanism, a dust collection mechanism and a flushing device, wherein driving wheels are arranged on a supporting plate, which is opposite to the movable frame, in parallel; the cleaning mechanism comprises a sliding block arranged at the top end of the supporting plate in a sliding way, and a cleaning mounting plate provided with a brush on the inner side of the sliding block; the driving mechanism comprises a driving wheel in driving connection with the driving wheel, a rotating rod is arranged under the driving wheel Fang Jiaojie, a closed guide groove and an open guide groove which is open towards the far end are formed in the rotating rod along the axial direction, a first deflector rod which is sleeved in the closed guide groove in a sliding way is arranged at an eccentric position perpendicular to the wheel surface of the driving wheel, and a second deflector rod which can be sleeved in the open guide groove in a sliding way is arranged on the sliding block; the dust collection mechanism comprises a dust collector and an air suction port arranged on the inner side wall of the cleaning mounting plate, and the air suction port is connected with the dust collector through an air suction pipe.

Description

Gantry crane track cleaning device
Technical Field
The invention relates to the technical field of crane cleaning devices, in particular to a gantry crane track cleaning device.
Background
The crane is large mechanical equipment for carrying goods, the gantry crane is one of the cranes, the track is a component part on the gantry crane and is mainly convenient for a moving structure on the gantry crane to slide, and the track on the gantry crane is mostly directly exposed in the air at present, so that foreign matters are easy to adhere to the top surface of the track, and when the foreign matters are excessively accumulated, the moving structure on the gantry crane is prevented from sliding, the driving structural load on the gantry crane is increased, and therefore, the track cleaning device for the gantry crane is provided.
Disclosure of Invention
Therefore, the invention provides a gantry crane track cleaning device which solves the defects in the prior art.
A gantry crane track cleaning apparatus comprising:
the movable frame comprises two supporting plates which are vertically and oppositely arranged, and driving wheels and driven wheels are arranged on the supporting plates side by side;
the cleaning mechanism comprises a sliding block which is arranged at the top end of the corresponding supporting plate in a sliding manner and a cleaning mounting plate which is arranged on the sliding block and can be driven to lift through a power mechanism, the cleaning mounting plate extends to the inner side wall of the supporting plate, and a brush is arranged on the inner side wall of the cleaning mounting plate;
the driving mechanism comprises a driving wheel which is rotatably arranged on the supporting plate and is connected with the driving wheel through a belt wheel group, a hinge shaft is arranged on the supporting plate right below the driving wheel, a rotating rod is hinged on the hinge shaft, a closed guide groove and an open guide groove which is open towards the far end are formed in the rotating rod along the axial direction, a first deflector rod which is sleeved in the closed guide groove in a sliding way is arranged at an eccentric position vertical to the wheel surface of the driving wheel, and a second deflector rod which can be sleeved in the open guide groove in a sliding way is arranged on the sliding block;
the dust collection mechanism comprises a dust collector and an air suction port arranged on the inner side wall of the cleaning mounting plate, and the air suction port is connected with the dust collector through an air suction pipe;
the flushing device comprises a water tank and a telescopic water bag, wherein a guide limit groove is vertically formed in the side wall of the sliding block, two telescopic ends of the telescopic water bag are respectively connected with the groove wall of the guide limit groove and a first deflector rod, the water tank is connected with the water inlet end of the telescopic water bag through a first water pipe, the water outlet end of the telescopic water bag is connected with the air suction port through a second water pipe, a unidirectional liquid inlet valve is arranged on the first water pipe, a unidirectional liquid outlet valve is arranged on the second water pipe, the telescopic water bag is further connected with an air outlet pipe, an air valve is arranged on the air outlet pipe, and a water valve is arranged on the first water pipe.
Preferably, the top parallel arrangement of backup pad has a plurality of slide rails, and a plurality of the slide rail is all parallel to the length direction setting of backup pad, the sliding block is through setting up the spacing slider slidable mounting in the bottom on one of them the slide rail.
Preferably, the power mechanism comprises a screw rod vertically rotatably installed above the corresponding sliding block, a connecting plate perpendicular to the screw rod is connected to the cleaning installation plate, the connecting plate is sleeved on the screw rod through a screw nut, the top end of the screw rod is driven to rotate through a turntable, and a guiding limit rail matched with the guiding limit groove is vertically arranged on the side wall of the cleaning installation plate, which is opposite to the sliding block.
Preferably, a limiting baffle is arranged on the outer side of the supporting plate, a limiting circular ring is arranged on the limiting baffle, and the first deflector rod is installed in the limiting circular ring in a sliding limiting mode.
The invention has the following advantages:
according to the invention, through the cooperation among the moving frame, the cleaning mechanism, the driving mechanism, the dust collection mechanism and the flushing device, on one hand, the repeated wiping is carried out on the passed track indication in the moving process of the moving frame, the dust lifted in the process is sucked by the dust collector, the cleanness of the track cleaning surface is kept, and then the cleaning part is flushed by the flushing device; on the other hand, the device of the invention cleans the brush horizontal reciprocating motion of the surface of the mounting plate by the rotation transmission of the driving wheel in the moving process of the moving frame, and drives the telescopic water bag to automatically supplement water and flush in the continuous stretching and extruding process, thereby improving the utilization rate of energy sources while simplifying the device and improving the cleaning efficiency of the gantry crane track on the whole.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of a driving mechanism according to the present invention;
fig. 3 is a schematic view of the structure of the present invention when the track is flushed.
In the figure:
1-moving a frame; 2-a cleaning mechanism; 3-a driving mechanism; 4-a dust collection mechanism; 5-flushing device;
101-a support plate; 102-driving wheels; 103-driven wheel; 104-sliding rails; 105-limit baffles; 106, limiting a circular ring; 107-limiting sliding blocks;
201-a slider; 202-cleaning a mounting plate; 204-hairbrush; 205-screw; 206-a turntable; 207-connecting plates; 208-guiding limit grooves; 209-guiding limit rail;
301-a driving wheel; 302-a first toggle lever; 303-a hinge shaft; 304-rotating the rod; 305-closing the guide slot; 306-an open guide slot; 307-take the wheelset; 308-a second toggle lever;
401-a dust collector; 402-suction pipe; 403-suction port;
501-a water tank; 502-a telescopic water bag; 503-a first water pipe; 504-a second water pipe; 505-one-way inlet valve; 506-a one-way liquid outlet valve; 507-an outlet pipe; 508-an air valve; 509-a water valve.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 3, the present invention provides a gantry crane track cleaning apparatus, which includes a moving frame 1, a cleaning mechanism 2, a driving mechanism 3, a dust suction mechanism 4, and a washing apparatus 5.
The mobile frame 1 comprises two support plates 101 which are vertically and oppositely arranged, wherein a driving wheel 102 and a driven wheel 103 are arranged on the support plates 101 side by side;
the cleaning mechanism 2 comprises a sliding block 201 which is arranged at the top end of the corresponding supporting plate 101 in a sliding manner, and a cleaning mounting plate 202 which is arranged on the sliding block 201 and can be driven to lift by a power mechanism, wherein the cleaning mounting plate 202 extends to the inner side wall of the supporting plate 101, and a brush 204 is arranged on the inner side wall of the cleaning mounting plate 202; specific:
the power mechanism comprises a screw rod 205 vertically rotatably arranged above the corresponding sliding block 201, a connecting plate 207 perpendicular to the screw rod 205 is connected to the cleaning mounting plate 202, the connecting plate 207 is sleeved on the screw rod 205 through a screw rod nut (not shown in the figure), the top end of the screw rod 205 is driven to rotate through a rotary disc 206, a guide limit groove 208 is vertically formed in the side wall of the sliding block 201, and a guide limit rail 209 matched with the guide limit groove 208 is vertically arranged on the side wall of the cleaning mounting plate 202 opposite to the sliding block 201. The cooperation between the guiding and limiting groove 208 and the guiding and limiting rail 209 can realize the vertical lifting movement of the cleaning mounting plate 202.
In order to make the distance between the two cleaning mounting plates 202 suitable for cleaning rails of different specifications, the top end of the supporting plate 101 is provided with a plurality of sliding rails 104 in parallel, only one sliding rail 104 is shown in the drawing of the embodiment of the present invention, a plurality of sliding rails 104 are all arranged parallel to the length direction of the supporting plate 101, and the sliding block 201 is slidably mounted on one of the sliding rails 104 through a limiting sliding block 107 arranged at the bottom.
The driving mechanism 3 comprises a driving wheel 301 rotatably mounted on the supporting plate 101 and connected with the driving wheel 102 through a belt pulley group 307, a hinge shaft 303 is mounted on the supporting plate 101 right below the driving wheel 301, a rotating rod 304 is hinged on the hinge shaft 303, a closed guide groove 305 and an open guide groove 306 which is open towards the far end are formed in the rotating rod 304 along the axial direction, a first deflector rod 302 which is sleeved in the closed guide groove 305 in a sliding manner is mounted at an eccentric position perpendicular to the wheel surface of the driving wheel 301, a limit baffle 105 is arranged on the outer side of the supporting plate 101, and the limit baffle 105 can prevent the driving mechanism from being directly exposed. The limiting baffle 105 is provided with a limiting circular ring 106, and the first deflector rod 302 is installed in the limiting circular ring 106 in a sliding limiting manner. The limiting ring 106 can provide support and guide for the first shift lever 302 in the rotating process, so that the running stability of the device is improved.
The sliding block 201 is provided with a second deflector rod 308 which can be sleeved in the opening guide groove 306 in a sliding way;
the dust suction mechanism 4 includes a dust suction machine 401 and an air suction port 403 mounted on the inner side wall of the cleaning mounting plate 202, and the air suction port 403 is connected to the dust suction machine 401 through an air suction pipe 402.
The device of the invention further comprises a flushing device 5, the flushing device 5 comprises a water tank 501 and a telescopic water bag 502, the telescopic ends at two sides of the telescopic water bag 502 are respectively connected with the groove wall of the guide limit groove 208 and the first deflector rod 302, the water tank 501 is connected with the water inlet end of the telescopic water bag 502 through a first water pipe 503, the water outlet end of the telescopic water bag 502 is connected with the air suction port 403 through a second water pipe 504, a one-way liquid inlet valve 505 is arranged on the first water pipe 503, a one-way liquid outlet valve 506 is arranged on the second water pipe 504, the telescopic water bag 502 is also connected with an air outlet pipe 507, an air valve 508 is arranged on the air outlet pipe 507, and a water valve 509 is arranged on the first water pipe 503. The one-way liquid inlet valve 505 and the one-way liquid outlet valve 506 enable flushing liquid to move in the water pipe only in one way.
The working principle of the device of the invention is as follows:
when it is desired to clean the track of the crane, the device of the invention is first erected across both sides of the track. And the cleaning device is adjusted according to the width and height of the rail to be cleaned. Specific:
the slider 201 is placed in the corresponding slide rail 104 so that the spacing between the two cleaning mounting plates 202 can be adjusted to accommodate the width of the track to be cleaned. Then, the turntable 206 is rotated, the turntable 206 drives the screw rod 205 to rotate, and the cleaning mounting plate 202 connected with the connecting plate 207 sleeved on the screw rod 205 can be lifted and lowered along the vertical direction so as to adapt to the change of the track height. Therefore, the device can be suitable for cleaning rails with different specifications.
The cleaning process includes the steps of sweeping, dust collection and rinsing. Specific:
when cleaning is started, the vacuum cleaner 401 is started, the air valve 508 on the air outlet duct 507 is opened, and the water valve 509 is closed. The moving carriage 1 is driven to move, the moving carriage 1 moves in a direction parallel to the track, and the driving wheel 102 and the driven wheel 103 rotate.
Because the driving wheel 102 and the driving wheel 301 are connected through the belt wheel set 307, when the driving wheel 102 rotates, the driving wheel 301 also rotates, the first deflector rod 302 mounted on the driving wheel 301 rotates along with the driving wheel 301, the first deflector rod 302 drives the rotating rod 304 in which the sliding closed guide groove 305 is limited to swing left and right along the hinge shaft 303, during the swinging process of the rotating rod 304, the sliding block 201 in which the second deflector rod 308 limited by the opening guide groove 306 on the rotating rod 304 is located moves reciprocally along the sliding rail 104, and the brushes 204 mounted on the inner side of the cleaning mounting plate 202 on the sliding block 201 wipe the two sides of the rail reciprocally, so that dust adhered to the two side walls and the corners of the rail is wiped away.
In the process, the dust collector 401 of the dust collection mechanism 4 is opened, so that the dust which is wiped and separated can be sucked from the air suction pipe 402 through the air suction port 403, and the cleanness of a cleaning surface is ensured.
After the dust on the surface of the track is cleaned, the air valve 508 is closed and the water valve 509 is opened, and as the first deflector rod 302 reciprocates along the closed guide groove 305 in the process of rotating along with the driving wheel 301, the telescopic water bag 502 connected between the first deflector rod 302 and the side wall of the closed guide groove 305 is continuously stretched and extruded.
During the stretching process of the telescopic water bag 502, the volume inside the telescopic water bag 502 is increased, and under the action of negative pressure formed inside, water in the water tank 501 enters the telescopic water bag 502 through the first water pipe 503;
when the telescopic water bag 502 is squeezed, water in the telescopic water bag 502 is squeezed along the second water pipe 504 to the position of the air suction port 403 to be sprayed out, and the track position after cleaning is finally flushed.
According to the invention, through the cooperation among the moving frame 1, the cleaning mechanism 2, the driving mechanism 3, the dust collection mechanism 4 and the flushing device 5, on one hand, in the moving process of the moving frame 1, repeated wiping is carried out on the passed track indication, and the dust lifted in the process is sucked by the dust collector 401, so that the cleanness of the track cleaning surface is kept, and then the cleaning part is flushed by the flushing device 5; on the other hand, the device of the invention uses the rotation of the driving wheel 102 to drive the brush 204 on the surface of the cleaning mounting plate 202 to horizontally reciprocate in the moving process of the moving frame 1, and drives the telescopic water bag 502 to automatically supplement water and flush the flushing device 5 in the continuous stretching and extruding processes, thereby improving the utilization ratio of energy sources while simplifying the device and improving the cleaning efficiency of gantry crane tracks on the whole.
While the invention has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the invention and are intended to be within the scope of the invention as claimed.

Claims (4)

1. A gantry crane track cleaning device which is characterized in that: comprising
The mobile frame (1) comprises two supporting plates (101) which are vertically and oppositely arranged, wherein a driving wheel (102) and a driven wheel (103) are arranged on the supporting plates (101) side by side;
the cleaning mechanism (2) comprises a sliding block (201) which is arranged at the top end of the corresponding supporting plate (101) in a sliding manner and a cleaning mounting plate (202) which is arranged on the sliding block (201) and can be driven to lift through a power mechanism, wherein the cleaning mounting plate (202) extends to the inner side wall of the supporting plate (101), and a brush (204) is arranged on the inner side wall of the cleaning mounting plate (202);
the driving mechanism (3) comprises a driving wheel (301) rotatably mounted on the supporting plate (101) and connected with the driving wheel (102) through a belt pulley group (307), a hinge shaft (303) is mounted on the supporting plate (101) right below the driving wheel (301), a rotating rod (304) is hinged on the hinge shaft (303), a closed guide groove (305) and an open guide groove (306) which is open towards the far end are formed in the rotating rod (304) along the axial direction, a first deflector rod (302) which is slidably sleeved in the closed guide groove (305) is mounted at an eccentric position perpendicular to the wheel surface of the driving wheel (301), and a second deflector rod (308) which is slidably sleeved in the open guide groove (306) is mounted on the sliding block (201);
a dust collection mechanism (4) comprising a dust collector (401) and an air suction port (403) arranged on the inner side wall of the cleaning mounting plate (202), wherein the air suction port (403) is connected with the dust collector (401) through an air suction pipe (402);
flushing device (5), flushing device (5) include water tank (501) and flexible water pocket (502), the vertical guide limiting groove (208) that is provided with of lateral wall of sliding block (201), flexible end in both sides of flexible water pocket (502) respectively with cell wall and first driving lever (302) of guide limiting groove (208) are connected, water tank (501) with be connected through first water pipe (503) between the inlet end of flexible water pocket (502), the outlet end of flexible water pocket (502) with be connected through second water pipe (504) between induction port (403), be provided with one-way feed liquor valve (505) on first water pipe (503), be provided with one-way discharge liquor valve (506) on second water pipe (504), flexible water pocket (502) are still being connected outlet duct (507), be provided with pneumatic valve (508) on outlet duct (507), be provided with water valve (509) on first water pipe (503).
2. A gantry crane track cleaning apparatus as claimed in claim 1, wherein: the top parallel arrangement of backup pad (101) is provided with a plurality of slide rails (104), and a plurality of slide rails (104) are all parallel to the length direction setting of backup pad (101), slider (201) are through setting up spacing slider (107) at the bottom slidable mounting on one of them slide rail (104).
3. A gantry crane track cleaning apparatus as claimed in claim 1, wherein: the power mechanism comprises a screw rod (205) which is vertically and rotatably arranged above a corresponding sliding block (201), a connecting plate (207) which is perpendicular to the screw rod (205) is connected to the cleaning mounting plate (202), the connecting plate (207) is sleeved on the screw rod (205) through a screw nut, the top end of the screw rod (205) is driven to rotate through a rotary table (206), and a guiding limiting rail (209) which is mutually matched with the guiding limiting groove (208) is vertically arranged on the side wall, opposite to the sliding block (201), of the cleaning mounting plate (202).
4. A gantry crane track cleaning apparatus as claimed in claim 1, wherein: the outside of backup pad (101) is provided with limit baffle (105), limit ring (106) have been seted up on limit baffle (105), first driving lever (302) slip spacing install in limit ring (106).
CN202211280668.7A 2022-10-19 2022-10-19 Gantry crane track cleaning device Active CN115502119B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211280668.7A CN115502119B (en) 2022-10-19 2022-10-19 Gantry crane track cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211280668.7A CN115502119B (en) 2022-10-19 2022-10-19 Gantry crane track cleaning device

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CN115502119A CN115502119A (en) 2022-12-23
CN115502119B true CN115502119B (en) 2023-08-15

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CN120308846B (en) * 2025-04-28 2025-11-21 江西众联机电科技有限公司 A rail-mounted box lifting device

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CN112124980A (en) * 2020-08-21 2020-12-25 芜湖海格力斯起重机械制造有限公司 Stable form commodity circulation conveying equipment
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CN216988801U (en) * 2022-04-02 2022-07-19 朱亚栋 Cleaning device for rail of gantry crane
CN115142677A (en) * 2022-06-28 2022-10-04 青岛环城建工集团有限公司 Building construction template surface clearing device based on multilayer reciprocating brushing mechanism

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