WO2023193520A1

WO2023193520A1 - Automatic ceramic rinsing device

Info

Publication number: WO2023193520A1
Application number: PCT/CN2023/075358
Authority: WO
Inventors: 苏晨义; 苏尧政; 刘文渐
Original assignee: 福建省佳美集团公司
Priority date: 2022-04-08
Filing date: 2023-02-10
Publication date: 2023-10-12
Also published as: CN114750277A

Abstract

An automatic ceramic rinsing device comprises a machine rack (1), an air blowing mechanism arranged on the machine rack (1), a cleaning mechanism and a conveying rack (2). The air blowing mechanism is fixedly arranged on the two sides of the machine rack (1), and can preliminarily blow dust on the surface of a ceramic article (3) arranged on the conveying rack (2). The cleaning mechanism is arranged above the conveying rack (2), and can move up and down on the rack (1) by means of a lifting part. The cleaning mechanism comprises a rotatable cover (41) and a rinsing layer arranged in the rotatable cover (41). A water outlet (41a) is provided on the inner wall of the rotatable cover (41). The rotatable cover (41) can drive the rinsing layer to clean and wipe the ceramic article (3) under the action of the lifting part. The conveying rack (2) can move left and right on the rack (1) by means of horizontal driving part. The device realizes automatic automatic rinsing, makes the product quality more stable, and facilitates batch production.

Description

An automatic ceramic water suppression device

Technical field

The invention relates to the field of ceramic production and processing, and in particular to an automated ceramic water suppression device.

Background technique

At present, the process of ceramic production technology includes water treatment, and water treatment is an essential process, that is, using clean water to wash away the dust on the blank to prepare for the following processes such as painting the blank and glazing. However, the general water wiping is only done manually, which is inefficient, time-consuming and labor-intensive.

Contents of the invention

In order to solve the above problems, the present invention provides an automatic ceramic water suppression device.

In order to solve the above technical problems, the technical solution adopted by the present invention is: an automatic ceramic water suppression device, whose structure includes a frame, an air blowing mechanism arranged on the frame, a cleaning mechanism and a transmission frame;

The air blowing mechanism is fixedly arranged on both sides of the frame, and the air blowing mechanism can initially blow away the dust on the surface of the ceramic parts placed on the transmission rack;

The cleaning mechanism is arranged above the transfer frame. The cleaning mechanism can move up and down on the frame through the lifting part. The cleaning mechanism includes a rotating cover body and a naphthalene water layer arranged in the rotating cover body. The rotating cover The inner wall of the body is provided with a water outlet; the rotating cover body, under the action of the lifting part, can drive the naphthalene water layer to clean and wipe the ceramic parts;

The transfer frame can move left and right on the frame through a horizontal driving unit.

Preferably, the lifting part includes a screw rod and a screw nut. The screw rod is rotatably connected to the frame. The screw nut is drivingly connected to the screw rod. The screw nut can be moved along the The screw nut moves reciprocally along the length direction of the screw rod, and one end of the screw nut is fixedly connected to the lifting plate of the cleaning mechanism. The other end of the screw nut is slidingly connected to the frame. It also includes a device that drives the screw rod to rotate. Lift motor.

Preferably, it also includes a rotating device that drives the rotating cover to rotate. The rotating device includes a hollow rotating shaft arranged on the top of the rotating cover, and a rotating motor that drives the hollow rotating shaft to rotate. The other end of the hollow rotating shaft Rotatingly connected to the lifting plate of the cleaning mechanism.

Preferably, the rotating electric machine and the hollow rotating shaft are connected through a transmission device. The transmission device includes a driving gear and a driven gear that are meshed with each other. The driving gear is fixedly installed on the output shaft of the rotating electric machine. The driven gear is fixedly installed on the hollow rotating shaft.

Preferably, the lifting plate is provided with a water storage bucket, the inner cavity of the rotating cover is provided with a longitudinal flow channel connected to the water outlet, and the water outlet end of the water storage bucket is fixedly connected to the top of the hollow rotating shaft; thus promoting the storage The water in the water bucket can pass through the hollow rotating shaft, longitudinal flow channel and water outlet in sequence and then be discharged to the naphthalene water layer.

Preferably, the air blowing mechanism includes an air storage pipe and an air inlet pipe connected to the air storage pipe. The air storage pipe is fixedly arranged on the front and rear sides of the frame. The air storage pipe is provided with a number of gas pipes connected to the inner cavity of the air storage pipe. Gas nozzle.

Preferably, the horizontal drive unit includes a left station inlet and outlet oil cylinder and a right station inlet and outlet oil cylinder. The left station inlet and outlet oil cylinder is fixedly connected to the bottom of the transmission frame. The piston rod of the left station inlet and outlet oil cylinder is connected to the right station inlet and outlet oil cylinder. The piston rods of the right station entering and leaving the oil cylinder are connected through the oil cylinder connector, and the cylinder block of the right station entering and exiting the oil cylinder is fixedly connected to the base of the frame.

Preferably, the bottom of the transfer frame is provided with universal rollers, and the sides of the transfer frame are provided with side guide wheels.

Preferably, the naphthalene water layer is a sponge block, and the sponge block is locked on the inside of the rotating cover body through bolts.

Preferably, the bottom of the rotating cover body is provided with a plug closing the longitudinal flow channel. From the above description of the structure of the present invention, it can be seen that compared with the prior art, the present invention has the following advantages:

1. The invention provides an automatic ceramic water-repellent device, which is provided with a blowing mechanism, a cleaning mechanism and a transmission rack, that is, the blowing mechanism can initially blow off the dust on the surface of the ceramic parts, and the cleaning mechanism can clean the ceramic parts. Cleaning and wiping, and the alternating use of the left and right movement of the conveyor rack will help workers have time to inspect the water-drained ceramics after placing the parts, realizing the automation of water-draining, making the product quality more stable, and conducive to mass production in the workshop .

2. The present invention provides an automatic ceramic water suppression device. The transmission frame is provided with universal rollers and side guide wheels, which can ensure the stability of the transmission of ceramic parts.

Description of the drawings

The drawings forming a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached picture:

Figure 1 is a left side view of an automated ceramic water suppression device according to the present invention;

Figure 2 is a cross-sectional view of A-A in Figure 1;

Figure 3 is a cross-sectional view of B-B in Figure 1;

FIG. 4 is a cross-sectional view along C-C in FIG. 1 .

Implementation

It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of the present invention can be combined with each other.

In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and The simplified description is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms “first”, “second”, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined by "first," "second," etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

The present invention will be described in detail below with reference to the accompanying drawings and embodiments.

Example

As shown in Figures 1, 2, 3 and 4, an automatic ceramic water suppression device has a structure including a frame 1, an air blowing mechanism, a cleaning mechanism and a transfer frame 2 arranged on the frame;

The air blowing mechanism is fixedly arranged on both sides of the frame 1, and the air blowing mechanism can preliminarily blow away the dust on the surface of the ceramic piece 3 placed on the transfer frame 2;

The cleaning mechanism is arranged above the transfer frame 2. The cleaning mechanism can move up and down on the frame 1 through the lifting device. The cleaning mechanism includes a rotating cover 41 and a naphthalene water layer arranged in the rotating cover 41. The rotating cover 41 A water outlet 41a is provided on the inner wall of 41; the rotating cover body 41, under the action of the lifting part, can drive the naphthalene water layer to clean and wipe the ceramic piece 3;

The transfer frame 2 can move left and right on the frame 1 through a horizontal drive unit.

With this structure, a blowing mechanism, a cleaning mechanism and a transfer rack are provided, that is, the blowing mechanism can initially blow off the dust on the surface of the ceramic parts, the cleaning mechanism can clean and wipe the ceramic parts, and the transfer rack moves left and right. The alternate use helps workers have time to inspect the water-proofed ceramics after placing the parts, and realizes the automation of water-proofing, making the product quality more stable and conducive to mass production in the workshop.

As shown in Figure 1, the lifting part includes a screw 431 and a screw nut 432. The screw 431 is rotatably connected to the frame 1, and the screw nut 432 is drivingly connected to the screw 431. The screw nut 432 can move along the screw. The length direction of the rod 431 reciprocates, and one end of the screw nut 432 is fixedly connected to the lifting plate 42 of the cleaning mechanism. The other end of the screw nut 432 is slidingly connected to the frame 1, and also includes a lifting motor that drives the screw 431 to rotate. 433. With this structure, the lifting motor is started, and the lifting motor drives the screw rod to rotate through the coupling. During the rotation of the screw rod, it can drive the screw nut threaded on it to rotate, so that the rotating cover body can rotate. The frame moves up and down to facilitate cleaning of ceramic parts in the vertical direction, making the cleaning more comprehensive and thorough.

As shown in Figures 1 and 4, it also includes a rotating part device that drives the rotating cover body 41 to rotate. The rotating part device includes a hollow rotating shaft 411 arranged on the top of the rotating cover body 41, a rotating motor 412 that drives the hollow rotating shaft 411 to rotate, and the hollow rotating shaft The other end of 411 is rotatably connected to the lifting plate 42 of the cleaning mechanism; the rotating motor 412 and the hollow rotating shaft 411 are connected through a transmission device. The transmission device includes a driving gear 441 and a driven gear 442 that are meshed with each other. The driving gear 441 is fixed. Installed on the output shaft of the rotating electrical machine 412, the driven gear 442 is fixedly installed on the hollow rotating shaft 411. With this structure, the rotating motor is started, and the rotation of the output shaft of the rotating motor drives the rotation of the driving gear connected to it. The rotating gear can drive the rotation of the driven gear connected to it, so that the rotating cover can rotate in the horizontal direction. Ultimately, the naphthalene water layer can clean the ceramic parts in the horizontal direction, making the cleaning more comprehensive and thorough.

As shown in Figure 1, a water storage bucket 5 is provided on the lifting plate 42, and a longitudinal flow channel 41b connected to the water outlet 41a is provided in the inner cavity of the rotating cover 41. The water outlet end of the water storage bucket 5 is connected to the top of the hollow rotating shaft 411. Fixed connection; the water in the water storage bucket 5 can be discharged to the naphthalene water layer through the hollow rotating shaft 411, the longitudinal flow channel 41b and the water outlet 41a in sequence; the bottom of the water storage bucket 5 is also connected with a pair of water storage buckets. The pneumatic ball valve 11 is used to open or close the water inside. With this structure, when the ceramic parts need to be cleaned and wiped, the pneumatic ball valve is opened, and the water in the water storage bucket will pass through the hollow rotating shaft, the longitudinal flow channel and the water outlet in sequence and then be discharged to the sponge in the naphthalene water layer. The sponge can wipe ceramic parts with good cleaning effect and high degree of automation.

As shown in Figures 1, 2 and 3, the air blowing mechanism includes an air storage pipe 61 and an air inlet pipe 62 connected to the air storage pipe 61. The air storage pipe 61 is fixedly arranged on the front and rear sides of the frame 1. The air storage pipe 61 is provided with There are several air nozzles 61a connected with the inner cavity of the air storage pipe 62. With this structure, when the ceramic parts placed on the transfer rack need to be initially dusted, the air inlet pipe enters the air, and the gas can enter the air storage pipe from the air inlet pipe, and finally be sprayed out from the air nozzle to complete the dust removal. Preliminarily remove dust from the surface of ceramic parts.

As shown in Figure 1, Figure 2 and Figure 3, the horizontal drive unit includes a left station inlet and outlet cylinder 71 and a right station inlet and outlet cylinder 72. The left station inlet and outlet cylinder 71 is fixedly connected to the bottom of the transfer frame 2. The left station inlet and outlet cylinder 71 is fixedly connected to the bottom of the transfer frame 2. The piston rod of the right station inlet and outlet cylinder 71 is connected to the piston rod of the right station inlet and outlet oil cylinder 72 through a cylinder connector 73. The cylinder body of the right station inlet and outlet oil cylinder 72 is fixedly connected to the base of the frame 1. This structure is adopted, that is, the left and right workstations are set up and used alternately, so that workers have time to inspect the ceramics after placing the parts. It also reduces the labor intensity of workers.

As shown in Figures 1, 2 and 3, universal rollers 21 are provided on the bottom of the transmission frame 2, and side guide wheels 22 are provided on the sides of the transmission frame 2. With this structure, the transmission frame is equipped with universal rollers and side guide wheels, which can ensure the stability of the transmission of ceramic parts.

As shown in Figures 1 and 4, the naphthalene water layer is a sponge block 45, and the sponge block 45 is locked on the inside of the rotating cover body 41 through bolts. Adopting this structure, that is, using sponge blocks, the water-holding equipment can comprehensively clean multiple ceramic pieces of different sizes; by arranging detachably connected sponge blocks, the water-holding equipment can maintain stability for a long time work ability.

As shown in FIG. 1 , the bottom of the rotating cover 41 is provided with a blocking opening 41 c that closes the longitudinal flow channel. This structure can ensure that the water in the longitudinal flow channel can only flow out from the water outlet.

working principle:

The worker places the ceramic piece 3 on the suction cup 2a at the center of the transfer frame 2 at the right station 8. The bottom of the ceramic piece 3 is sucked by the suction cup 2a. The piston rod of the inlet and outlet cylinder 72 at the right station extends, pushing the transfer frame 2 Move to the water-holding station 9 in the middle of the frame 1 (the position of the water-holding station is the position where the frame is located directly below the rotating cover). At this time, the rotating cover 41 is at the high position of the screw rod;

Then, the solenoid valve (not shown in the figure) at the front end of the air inlet pipe 62 is opened, so that the compressed air can be ejected from the air nozzle 61a through the air storage pipe 61 to initially remove the dust on the surface of the ceramic piece 3;

Then, the pneumatic ball valve 11 below the water storage bucket 5 is opened, allowing water to flow into each longitudinal flow channel 41b of the rotating cover 41 through the inner cavity of the hollow rotating shaft 411, and then flow out from the water outlet 41a into the sponge block 45 that penetrates into the water-holding layer. then, the rotating motor 412 drives the rotating cover body 41 to rotate through the rotation of the transmission device; the lifting motor 433 drives the screw rod 431 to rotate, which in turn drives the screw nut 432 to move along the height direction of the screw rod, driving the rotating cover body 41 descends while rotating, and the sponge block 45 is in full contact with the surface of the ceramic piece 3 to complete the water suppression of the ceramic piece 3;

Finally, the rotating cover body 41 rises, and the piston rod of the left station inlet and outlet cylinder 71 extends, driving the transfer frame 2 to move to the left side of the frame to the left station 10, and the worker removes the ceramic piece 3 that has completed the water suppression. Then put the new ceramic piece 3, and then retract the piston rod of the left station inlet and outlet cylinder 71 to push the transfer rack 2 to the right to the water-repelling station 9, and repeat the above steps in sequence.

It should be noted that the electrical components appearing in this application are all connected to the external power supply and control system. The left work station inlet and outlet cylinder and the right work station inlet and outlet oil cylinder are connected to the external hydraulic station. The control system can adopt the existing technology. The structure can be configured with a button structure such as a switch. The control system is used to control the operation of the lifting motor, rotating motor, pneumatic ball valve, solenoid valve at the front end of the intake pipe, and the left station inlet and outlet cylinders and the right station inlet and outlet cylinders.

The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims

An automatic ceramic water suppression device, characterized in that its structure includes a frame, an air blowing mechanism, a cleaning mechanism and a transmission frame arranged on the frame;

The air blowing mechanism is fixedly arranged on both sides of the frame, and the air blowing mechanism can initially blow away the dust on the surface of the ceramic parts placed on the transmission rack;

The cleaning mechanism is arranged above the transfer frame. The cleaning mechanism can move up and down on the frame through the lifting part. The cleaning mechanism includes a rotating cover body and a naphthalene water layer arranged in the rotating cover body. The rotating cover The inner wall of the body is provided with a water outlet; the rotating cover body, under the action of the lifting part, can drive the naphthalene water layer to clean and wipe the ceramic parts;

The transfer frame can move left and right on the frame through a horizontal driving unit.
An automatic ceramic water suppression device according to claim 1, characterized in that: the lifting part includes a screw rod and a screw nut, the screw rod is rotationally connected to the frame, and the screw nut The transmission is connected to the screw rod, the screw nut can reciprocate along the length direction of the screw rod, and one end of the screw nut is fixedly connected to the lifting plate of the cleaning mechanism, and the other end of the screw nut is It is slidably connected to the frame and also includes a lifting motor that drives the screw rod to rotate.
An automatic ceramic water suppressor device according to claim 1, characterized in that: it further includes a rotating part device that drives the rotating cover body to rotate, and the rotating part device includes a hollow rotating shaft arranged on the top of the rotating cover body, a driving unit The hollow rotating shaft rotates a rotating motor, and the other end of the hollow rotating shaft is rotatably connected to the lifting plate of the cleaning mechanism.
An automated ceramic water suppression device according to claim 3, characterized in that: the rotating motor and the hollow rotating shaft are connected through a transmission device, and the transmission device includes a driving gear and a driven gear that are meshed with each other. The driving gear is fixedly installed on the output shaft of the rotating electrical machine, and the driven gear is fixedly installed on the hollow rotating shaft.
An automated ceramic water suppression device according to claim 3, characterized in that: a water storage bucket is provided on the lifting plate, and a longitudinal flow channel connected to the water outlet is provided in the inner cavity of the rotating cover, and the The water outlet end of the water storage bucket is fixedly connected to the top of the hollow rotating shaft; the water in the water storage bucket can be discharged to the naphthalene water layer through the hollow rotating shaft, the longitudinal flow channel and the water outlet in sequence.
An automatic ceramic water suppression device according to claim 1, characterized in that: the air blowing mechanism includes an air storage pipe and an air inlet pipe connected to the air storage pipe, and the air storage pipe is fixedly arranged on the front and rear sides of the frame. , the air storage pipe is provided with a number of air nozzles connected with the inner cavity of the air storage pipe.
An automated ceramic water suppression device according to claim 1, characterized in that: the horizontal drive unit includes a left work station inlet and outlet oil cylinder and a right work station inlet and outlet oil cylinder, and the left work station inlet and outlet oil cylinder is fixedly connected to the conveyor At the bottom of the frame, the piston rod of the left station entering and exiting the oil cylinder is connected with the piston rod of the right station entering and exiting the oil cylinder through a cylinder connector. The cylinder of the right station entering and exiting the oil cylinder is fixedly connected to the base of the frame.
An automatic ceramic water suppression device according to claim 1, characterized in that: a universal roller is provided on the bottom of the transmission frame, and a side guide wheel is provided on the side of the transmission frame.
An automatic ceramic water suppression device according to claim 1, characterized in that: the naphthalene water layer is a sponge block, and the sponge block is locked on the inside of the rotating cover body through bolts.
An automatic ceramic water suppressing device according to claim 5, characterized in that: a plug closing the longitudinal flow channel is provided on the bottom of the rotating cover body.