CN101875049B - Bearing washing flow line - Google Patents

Bearing washing flow line Download PDF

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Publication number
CN101875049B
CN101875049B CN2010101514574A CN201010151457A CN101875049B CN 101875049 B CN101875049 B CN 101875049B CN 2010101514574 A CN2010101514574 A CN 2010101514574A CN 201010151457 A CN201010151457 A CN 201010151457A CN 101875049 B CN101875049 B CN 101875049B
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CN
China
Prior art keywords
chamber
bearing
flow line
washing
washing flow
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CN2010101514574A
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Chinese (zh)
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CN101875049A (en
Inventor
梁晓东
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宁波达克轴承有限公司
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Priority to CN2010101514574A priority Critical patent/CN101875049B/en
Publication of CN101875049A publication Critical patent/CN101875049A/en
Application granted granted Critical
Publication of CN101875049B publication Critical patent/CN101875049B/en

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Abstract

The invention discloses a bearing washing flow line, which comprises a main body workbench and a spraying pump arranged in the main body workbench, wherein six working chambers, including a detergent spraying washing chamber (20), an ultrasonic bubbling washing chamber (30), a spraying rinsing chamber (40), a rinsing drying chamber (50), an antirust spraying chamber (60) and an antirust drying chamber (70), are arranged behind a charge roller bracket on the main body workbench; pneumatic control doors (15) are arranged between the adjacent working chambers; a row of rollers are arranged in each working chamber; a discharge roller bracket is arranged behind the antirust drying chamber; and washing and moving devices in all working chambers are connected with a programmable logic controller (PLC). The whole process of completely washing product is automatically completed, and the whole batch washing process, from washing to rust protection, is automatically completed by the PLC at one time. The bearing washing flow line has the advantages of greatly improving the washing efficiency and the washing quality, reducing intermediate links, effectively washing dead corners in the products, along with low operation and labor intensity.

Description

Bearing washing flow line

Technical field

The present invention relates to a kind of bearing cleaning equipment, especially a kind of bearing cleaning equipment that big specification bearing is cleaned that relates to.

Background technology

In main equipment, need use big specification bearing usually, and big specification bearing exists to a certain degree greasy dirt and micro-scrap after process multiple tracks production and processing operation; Because the dimensions of big specification bearing itself is big; Common bearing cleaning machine can not be able to satisfy the requirement of carrying out the effective cleaning of big specification bearing, and traditional method is to adopt by manual work to clean (seeing accompanying drawing 3): cleaning process is put into big specification bearing 91 between two rollers 92; Big specification bearing 91 is placed in the rinse bath 93; Open oil pump 94 then cleaning fluid is pressed into flexible pipe 95, oil pump is equipped with circulation filter 96 94 times, and workman's hand hose line 95 sprays big specification bearing 91 surfaces with cleaning fluid; And big specification bearing 91 with hand push simultaneously and on roller 92, rotate, reach and clean big specification bearing purpose.Manual work cleans not only that labour intensity is big, inefficiency; And basically can only bearing cleaning and the appearance of bearing housing, be difficult to clean the rolling element and the trench portions of bearing, directly have influence on the end product quality and the service property (quality) of big specification bearing.

The day for announcing is that the granted patent ZL03219509.5 on January 28th, 2004 discloses the three-dimensional cleaning machine of a kind of big specification bearing housing big-flow high-pressure; Comprise cleaning device, workbench and Mobile Slide; The rotary main shaft parts that clean in the main frame are fixed on the base; Rotary main shaft links to each other with infusion pump, the cleaning wheel workbench of establishing spray orifice is housed on it is installed on the Mobile Slide, Mobile Slide with respect to the removable bearing level to be cleaned of cleaning wheel on workbench; Said infusion pump is a centrifugal pump, and its power is 37kw~110kw; Flow is 110m 3/ h~400m 3/ h, lift are 80m~120m; The adjustment Mobile Slide makes the inner ring of bearing or moving body contact with the rubber sleeve of cleaning wheel appearance during cleaning; High-pressure cleaning liquid sprays from the spray orifice on cleaning wheel or the circular spray tube; Directly wash the rolling element on the bearing, this function is cleaned bearing and bearing housing fast, and dries up.Yet the cleaning operation of this structure cleaning machine trouble, inconvenience need winch to big specification bearing on the workbench, make cleaning wheel be arranged in the inner ring of bearing to be cleaned; Locate big specification bearing troublesome poeration, and also need carry out after having cleaned bearing cleaning hung out with cleaning wheel and be separated whole cleaning process troublesome poeration; Cleaning efficiency is low; Can not satisfy carry out in batches big specification bearing clean demand efficiently, fast and automatically, inefficiency, production cost is high; This cleaning structure also directly has influence on the final cleaning performance of big specification bearing to a certain extent simultaneously.

Summary of the invention

The present invention can not carry out big specification bearing is cleaned and whole cleaning process troublesome poeration for solving existing plain bearing cleaning machine effectively, easily; Easy generation is bumped scuffing, destroys product appearance even is influenced product and uses; Influence present situation such as production efficiency and bearing final products kind and provide a kind of can be effectively to big specification bearing reach cleaning efficiency height, operation labour intensity low, can accomplish cleaning products automatically, effectively the overall process of the minimizing intermediate link that possibly damage product quality, clean bearing washing flow line completely.

The present invention solves the problems of the technologies described above the concrete technical scheme that is adopted to be: a kind of bearing washing flow line; Comprise the body of work platform; Be installed in the spray pump on the body of work platform; It is characterized in that: behind the material loading support, be provided with cleaning agent spray irrigation chamber, ultrasonic bubbling purge chamber, spray rinsing chamber, rinsing on the body of work platform successively and dry up chamber, protection by spraying aqueous preventives chamber, antirust six operating rooms, chamber that dry up; Be provided with the pneumatic control door between the adjacent operating room, be provided with row's roller in each operating room, the antirust chamber of drying up is provided with down the roller tube support at the back; Cleaning in each operating room is connected with Programmable Logic Controller with mobile device, and the top, operating room is provided with inhales the mist air exhauster.In ultrasonic wave bubbling purge chamber converged, pneumatic door was closed, and can be dropped in the ultrasonic bubbling groove by lift behind the big specification bearing process material loading support, in cleaning fluid, soaked; The ultrasonic wave radiation that makes progress from the bottom then, the pine that can the foreign material of difficult drop-off on the bearing be shaken, the bottom is pressed into bubbling in the groove by air pump with air simultaneously, and foreign material are come off.Ultrasonic bubbling purge chamber and spray rinsing chamber all are furnished with reservoir and circulation filter, are used for guaranteeing the cleannes of cleaning fluid; Clean and finish the back elevator lifting, pneumatic door is opened the roller rotation, and bearing gets into the spray rinsing chamber again, carries out rinsing; Bearing gets into rinsing and dries up the chamber then, dries up the top, chamber and air knife is housed can compressed air be blown on the bearing; Then bearing gets into the protection by spraying aqueous preventives groove again, can be to the comprehensive antirust processing of bearing; Last bearing is sent to the antirust chamber that dries up, and in the antirust chamber that dries up, the unnecessary antirust oil of bearing surface can be blown off, finishes rear bearing and is sent to down the roller tube support, and cleaning finishes.The material loading of whole cleaning process flow, spray irrigation, bubbling ultrasonic waves for cleaning, spray rinsing, rinsing dry up, protection by spraying aqueous preventives, antirustly dry up, program that the equal Programmable Logic Controller of blanking is set moves automatically; The operation of bearing washing flow line equipment is by a touch-screen control, and is easy to learn; Safe and reliable to operation, the long service life of system.Can be effectively the big specification bearing of bearing products diameter 300 ~ 1100mm be cleaned completely, also can reach excellent cleaning effect certainly for the bearing outside this specification equally.

As preferably, described material loading support is provided with lift cylinder and mixes a tube motor, mixes tube motor and and arranges roller and be connected.Mix the rotation of tube driven by motor roller, roller rotating band dynamic bearing gets into the spray irrigation chamber; Lift cylinder drives row's roller and goes up and down, and makes things convenient for the material loading transmission.

As preferably, described cleaning agent spray irrigation chamber, be provided with upper and lower shower; The nozzle of upper and lower shower adopts jet nozzle and fan nozzle compound mode, and upper and lower shower is installed in top and the bottom position place in the purge chamber respectively; The nozzle of upper and lower shower adopts jet nozzle, fan nozzle aggregate erection in the top and the bottom of purge chamber, and the jet nozzle impulsive force is big, and the fan nozzle broad covered area can carry out thoroughly cleaning from inside to outside to bearing comprehensively.

As preferably, be provided with lifting motor, ultrasonic bubbling groove and row's roller in the described ultrasonic bubbling purge chamber, be connected with cotton synthetic fibre band between lifting motor and the row's roller.Pneumatic door is opened after spray irrigation finishes, the roller rotation, and big specification bearing is brought to ultrasonic bubbling purge chamber; Equally big specification bearing gets into the back roller and stops the rotation, and pneumatic door is closed, and lifting motor starts, and big specification bearing is dropped to carry out ultrasonic bubbling cleaning in the ultrasonic bubbling groove, finishes the back elevator lifting, and pneumatic door is opened, roller begins rotation and advances.

As preferably, be provided with position-limited wheel on the self-powered platform of described ultrasonic bubbling purge chamber in its purge chamber.The take off and landing strip of lifting motor is moved the workbench oscilaltion, and after position-limited wheel went up and down to touch limited block, the work of control lifting motor drove the adjustable height of the big specification bearing of control in ultrasonic bubbling purge chamber.

As preferably, described spray rinsing chamber is provided with bubbling air pump and last shower, shower down.The bubbling air pump is located on the top of spray rinsing chamber; The nozzle of upper and lower shower adopts jet nozzle, fan nozzle aggregate erection top and the bottom in the rinsing chamber; The jet nozzle impulsive force is big, and the fan nozzle broad covered area can carry out thoroughly cleaning from inside to outside to bearing comprehensively.

As preferably, described rinsing dries up that indoor top is provided with air knife, rinsing dries up blower fan.Dry up the top, chamber and air knife is housed can compressed air be blown on the bearing, the cleaning agent on the big specification bearing is dried up.

As preferably, described protection by spraying aqueous preventives is indoor to be provided with antirust shower, and below, protection by spraying aqueous preventives chamber is provided with spray pump and antirust reservoir.In the antirust reservoir antirust oil is housed, the antirust oil that sprays in the shower can be to the comprehensive antirust processing of bearing.

As preferably, describedly antirustly dry up indoor being provided with and dry up blower fan, dry up air knife.The big unnecessary antirust oil of specification bearing surface can be blown off.

As preferably, described ultrasonic bubbling purge chamber and spray rinsing chamber all are provided with reservoir and circulation filter.Guarantee the cleannes of cleaning fluid.

The invention has the beneficial effects as follows: the automaticity of the cleaning operation of washing flow line is high, and whole batch cleaning process is controlled completion automatically by Programmable Logic Controller PLC, from cleaning to antirust once completion automatically; Cleaning efficiency is high, operation labour intensity is low, reduced intermediate link, and overall process, the cleaning that can accomplish cleaning products automatically are thorough, effectively clean to the dead angle in the product, and the cleannes of product significantly improve; Can carry out thoroughly cleaning from inside to outside to bearing comprehensively, improve the quality of products and service life; Satisfied requirement to product cleannes, product quality and service life, the cleaning performance reliable and stable, and reduce the intermediate link that possibly damage product quality, guaranteed the quality and the service life of product; Reduced labor strength, cleaning efficiency improves, and has reduced production cost.

Description of drawings:

Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed description.

Fig. 1 is the structural representation of the preferred implementation of bearing washing flow line of the present invention.

Fig. 2 is the structural representation of the upward view of Fig. 1.

Fig. 3 is the structural representation that adopts simple and easy cleaning machine when generally big specification bearing being cleaned.

The specific embodiment

Among Fig. 1, the embodiment shown in Figure 2; A kind of bearing washing flow line; Comprise body of work platform 10; Be installed in the spray pump on the body of work platform 10, the front end place on the body of work platform 10 is equipped with roller tube support 11, cleaning agent spray irrigation chamber 20, ultrasonic bubbling purge chamber 30, spray rinsing chamber 40, rinsing is installed behind the last roller tube support 11 successively dries up chamber 50, protection by spraying aqueous preventives chamber 60, antirust 70 6 operating rooms, chamber that dry up; Pneumatic control door 15 is installed between the adjacent operating room; The rotatable roller 17 of one row is installed in each operating room, and antirust 70 back, chamber that dry up on body of work platform 10 are equipped with roller tube support 18 down, lift cylinder is installed on the following roller tube support 18 and mixes the tube motor; Pneumatic control door 15 is connected with Programmable Logic Controller 80 with mobile device with cleaning in each operating room, and the top, operating room is equipped with inhales mist air exhauster 14.Lift cylinder 13 is installed on the last roller tube support 11 and mixes tube motor 12, mix tube motor 12 and be connected with row's roller 17.20 tops, cleaning agent spray irrigation chamber are equipped with shower 21, shower 22 is down installed in the bottom; The nozzle of upper and lower shower adopts jet nozzle, fan nozzle aggregate erection in the top and the bottom of purge chamber, and the nozzle of last shower, following shower adopts the mounting structural mode of jet nozzle and fan nozzle assembled arrangement.The jet nozzle impulsive force is big, the fan nozzle broad covered area, and the ejection impulsive force of raising cleaning fluid that can be to a greater extent and ejection coverage rate can carry out thoroughly cleaning from inside to outside to bearing comprehensively.Go up shower, on the shower a plurality of jet nozzles and fan nozzle be installed down for every.Lifting motor 31, ultrasonic bubbling groove 32 and row's roller 17 are installed in the ultrasonic bubbling purge chamber 30, are connected with cotton synthetic fibre band 131 between lifting motor 31 and the row's roller 17.On the self-powered platform of ultrasonic bubbling purge chamber 30 in its purge chamber position-limited wheel 121 is installed; The take off and landing strip of lifting motor is moved the workbench oscilaltion; After position-limited wheel goes up and down to touch limited block; The work of control lifting motor drives the adjustable height of the big specification bearing of control in ultrasonic bubbling purge chamber; At in spray rinsing chamber 40 is equipped with bubbling air pump 41, and spray rinsing chamber 40 inner tops are installed shower 42, shower 43 is down installed in the bottom.Rinsing dries up that chamber 50 inner tops are equipped with air knife 51, the below is equipped with rinsing and dries up blower fan.Protection by spraying aqueous preventives chamber 60 inner tops are equipped with antirust shower 61, the bottom is equipped with down antirust shower 62, and 60 belows, protection by spraying aqueous preventives chamber are equipped with spray pump 64 and antirust reservoir 63.Antirust chamber 70 inner tops of drying up are installed and are dried up air knife 72, and the below is equipped with and dries up blower fan 71.Ultrasonic bubbling purge chamber 30 all is furnished with reservoir and circulation filter with spray rinsing chamber 40.

When preparing to clean; The bearing that will clean is put on the roller tube support 11, and roller 17 rotation under the driving that mixes tube motor 12 drives bearing and gets into cleaning agent spray irrigation chamber 20, after bearing gets into cleaning agent spray irrigation chamber 20 fully; Roller 17 stops the rotation; The pneumatic door 15 of 20 both sides, cleaning agent spray irrigation chamber is closed, and last shower 21, shower 22 is opened down, and bearing surface is by preliminary flushing.Pneumatic door 15 is opened after flushing finishes, roller 17 rotations, and bearing is brought to ultrasonic bubbling purge chamber 30; Same bearing gets into back roller 17 to be stopped, and pneumatic door 15 is closed, and lift 31 starts; Bearing dropped to carry out ultrasonic bubbling in the ultrasonic bubbling groove 32 and clean, after the end, lift 31 promotes; Pneumatic door 15 is opened, roller 17 rotations, and bearing gets into spray rinsing chamber 40 again, carries out rinsing; Bearing gets into rinsing and dries up chamber 50 then, and rinsing dries up 50 tops, chamber and air knife 51 is housed can compressed air be blown on the bearing, and the cleaning agent on the bearing is dried up; Then bearing gets into protection by spraying aqueous preventives chamber 60 again, and the protection by spraying aqueous preventives groove of protection by spraying aqueous preventives chamber 60 is through last shower 61,62 li ejections of shower antirust oil down, to the comprehensive antirust processing of bearing.Last bearing is sent to the antirust chamber 70 that dries up, and in the antirust chamber 70 that dries up, the unnecessary antirust oil of bearing surface can be blown off, finishes rear bearing and is sent to down roller tube support 18, and cleaning finishes.

Claims (10)

1. bearing washing flow line; Comprise body of work platform (10); Be installed in the spray pump on the body of work platform (10); It is characterized in that: body of work platform (10) is gone up and behind last roller tube support (11), to be provided with cleaning agent spray irrigation chamber (20), ultrasonic bubbling purge chamber (30), spray rinsing chamber (40), rinsing successively and to dry up chamber (50), protection by spraying aqueous preventives chamber (60), antirust (70) six operating rooms, chamber that dry up; Be provided with pneumatic control door (15) between the adjacent operating room; Be provided with row's roller (17) in each operating room, the antirust back, chamber (70) that dries up is provided with down roller tube support (18), and the cleaning in each operating room is connected with Programmable Logic Controller (80) with mobile device.
2. according to the described bearing washing flow line of claim 1, it is characterized in that: the described roller tube support (11) of going up is provided with lift cylinder (13) and roller motor (12), and roller motor (12) is connected with row's roller (17).
3. according to the described bearing washing flow line of claim 1; It is characterized in that: be provided with upper and lower shower in the described cleaning agent spray irrigation chamber (20); The nozzle of upper and lower shower adopts jet nozzle and fan nozzle compound mode, and upper and lower shower is installed in top and the bottom position place in the purge chamber respectively.
4. according to the described bearing washing flow line of claim 1; It is characterized in that: be provided with lifting motor (31), ultrasonic bubbling groove (32) and row's roller (17) in the described ultrasonic bubbling purge chamber (30), be connected with cotton synthetic fibre band (131) between lifting motor (31) and the row's roller (17).
5. according to the described bearing washing flow line of claim 4, it is characterized in that: be provided with position-limited wheel (121) on the self-powered platform of described ultrasonic bubbling purge chamber (30) in its purge chamber.
6. according to the described bearing washing flow line of claim 1; It is characterized in that: described spray rinsing chamber (40) is provided with bubbling air pump (41) and last shower (42), descends shower (43); Bubbling air pump (41) is located on the top of spray rinsing chamber (40), and last shower (42) and following shower (43) divide top and the at that is located in the spray rinsing chamber (40).
7. according to the described bearing washing flow line of claim 1, it is characterized in that: described rinsing dries up that chamber (50) inner top is provided with air knife (51), at is provided with rinsing and dries up blower fan.
8. according to the described bearing washing flow line of claim 1, it is characterized in that: be provided with antirust shower in the described protection by spraying aqueous preventives chamber (60), protection by spraying aqueous preventives chamber (60) below is provided with spray pump (64) and antirust reservoir (63).
9. according to the described bearing washing flow line of claim 1, it is characterized in that: described antirust dry up to be provided with in the chamber (70) dry up blower fan (71), dry up air knife (72).
10. according to claim 1 or 4 or 6 described bearing washing flow lines, it is characterized in that: described ultrasonic bubbling purge chamber (30) and spray rinsing chamber (40) are equipped with reservoir and circulation filter.
CN2010101514574A 2010-04-21 2010-04-21 Bearing washing flow line CN101875049B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN101875049B true CN101875049B (en) 2012-07-04

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