CN219970989U - Full-automatic tray loading, positioning and storing conveying line - Google Patents

Full-automatic tray loading, positioning and storing conveying line Download PDF

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Publication number
CN219970989U
CN219970989U CN202321248850.4U CN202321248850U CN219970989U CN 219970989 U CN219970989 U CN 219970989U CN 202321248850 U CN202321248850 U CN 202321248850U CN 219970989 U CN219970989 U CN 219970989U
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China
Prior art keywords
tray
jacking
positioning
conveying line
transfer chain
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CN202321248850.4U
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Chinese (zh)
Inventor
陈通达
侯天朋
张俊亚
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Kunshan Tiankai Automation Equipment Technology Co ltd
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Kunshan Tiankai Automation Equipment Technology Co ltd
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Abstract

The utility model discloses a full-automatic tray feeding, positioning and storing conveying line which comprises a supporting plate, a belt conveying line, a bin mechanism, a lifting machine, a shifting mechanism, a blocking component, a jacking positioning component and a tray receiving mechanism, wherein a double-layer belt conveying line is arranged between the two supporting plates, the conveying directions of an upper layer belt conveying line and a lower layer belt conveying line are opposite, the bin mechanism is in butt joint with the input end of the lower layer belt conveying line, the lifting machine is arranged below the output end of the lower layer belt conveying line, the shifting mechanism for shifting the upper tray of the lifting machine to the upper layer belt conveying line is arranged at the upper end of the supporting plate, the blocking component and the jacking positioning component are sequentially arranged along the conveying direction of the upper layer belt conveying line, and the tray receiving mechanism is in butt joint with the conveying end of the upper layer belt conveying line. Through the mode, the automatic feeding device is simple in structure, ingenious in design, capable of integrating feeding, positioning and storage, low in cost, capable of automatically working in a production line, capable of saving space and small in occupied area due to the adoption of the double-layer belt conveying line.

Description

Full-automatic tray loading, positioning and storing conveying line
Technical Field
The utility model relates to the technical field of machinery, in particular to a full-automatic pallet feeding, positioning and storing conveying line.
Background
Empty pallet supplies are generally a buttress, need get the product one by one after the product production is accomplished put on the way pallet, this just needs the material loading in proper order, at present most is the manual work put the pallet on the conveyer line in proper order, still need fix a position the pallet to install the product, the pallet that fills with the product needs to be accomodate together, this just needs another workman to stand the conveyer line other end to accomodate, also there are some robots to replace artifical absorption pallet to go up the unloading in the market, its one robot is more expensive, its two robots need occupy a large amount of spaces.
Based on the defects and shortcomings, the prior art needs to be improved, and a full-automatic tray feeding, positioning and accommodating conveying line is designed.
Disclosure of Invention
The utility model mainly solves the technical problems of providing a full-automatic tray feeding, positioning and storing conveying line, solving the problems of high cost, long conveying line, large occupied area and single function of the tray feeding and discharging by means of a manipulator,
in order to solve the technical problems, the utility model adopts a technical scheme that: the utility model provides a transfer chain is accomodate in full-automatic tray material loading location, this kind of full-automatic tray material loading location is accomodate the transfer chain and is included backup pad, belt transfer chain, feed bin mechanism, lifting machine, stirring mechanism, fender material subassembly, jacking locating component and tray material receiving mechanism, two the double-deck belt transfer chain has been set up between the backup pad, including lower floor's belt transfer chain and upper belt transfer chain, the opposite direction of transport of upper and lower floor's belt transfer chain, lower floor's belt transfer chain input dock has feed bin mechanism, lower floor's belt transfer chain output below is provided with the lifting machine, and stirring mechanism with upper strata belt transfer chain is dialled to the lifting machine upper tray, has set gradually fender material subassembly and jacking locating component along upper strata belt transfer chain direction of transport, and upper strata belt transfer chain carries terminal butt joint to be provided with tray material receiving mechanism.
Preferably, the jacking positioning assembly comprises a lifting cylinder, a jacking supporting plate, positioning pins and a pressing plate, wherein the two lifting cylinders are respectively arranged at the outer ends of the supporting plates, the jacking supporting plate is commonly arranged on sliding blocks of the two lifting cylinders, through grooves for avoiding the supporting plates are formed in the jacking supporting plate, openings for avoiding the jacking supporting plate are also formed in the supporting plates, positioning pins matched with the positioning holes in the supporting plates are arranged at opposite angles of the upper ends of the jacking supporting plates, the pressing plate is arranged at the tops of the supporting plates penetrating through the through grooves, and the pressing plate is horizontally arranged.
Preferably, the material blocking assembly comprises a material blocking cylinder installed on the supporting plate through a bracket, and a material blocking plate driven by the material blocking cylinder to move up and down.
Preferably, the tray receiving mechanism comprises guide limiting frames, a jacking module, a check component and a full material sensor, wherein the four guide limiting frames are erected on a supporting plate, a storage bin consistent with the shape of the tray is enclosed by the four guide limiting frames, an avoidance opening which is convenient for the tray to flow in is formed in the bottom of the two guide limiting frames which are close to one side of the jacking positioning component, the jacking module is arranged below the guide limiting frames, the check component is further installed on the supporting plate between the two guide limiting frames on the same side, and a group of full material sensors are installed on the upper parts of the guide limiting frames; the check assembly comprises a fixing seat and check blocks, the two fixing seats are arranged on the supporting plate, a plurality of check blocks are rotatably arranged on opposite faces of the two fixing seats, and the upper parts of the check blocks are connected with opposite faces of the fixing seats through springs.
Preferably, the material stirring mechanism comprises a pneumatic rodless cylinder horizontally arranged at the outer end of the supporting plate and a stirring rod driven by the pneumatic rodless cylinder to horizontally move.
Preferably, the feed bin mechanism includes tray blowing bin, branch dish subassembly and material loading jacking module, the tray blowing bin is filled with a pile of tray, and tray blowing bin both sides are provided with branch dish subassembly, and tray blowing bin below butt joint is provided with material loading jacking module, branch dish subassembly includes guide holder, backup pad and push-and-pull cylinder, and the guide holder is fixed in tray blowing bin below backup pad, and the horizontal cartridge has the backup pad on two guide holders, and two backup pads opposite ends outwards extend and are provided with the lug that is used for supporting the tray, still install the push-and-pull cylinder of drive backup pad horizontal migration on the guide holder.
Compared with the prior art, the utility model has the beneficial effects that:
the feeding jacking module of the feed bin mechanism drags the trays, and the trays are sequentially distributed and placed on the belt conveyor line by matching with the distribution plate assembly, so that the automatic feeding can be sequentially performed;
the pallet is conveyed to the rear section by a lower layer belt conveying line, the lifting machine is lifted to a preset height, the material shifting mechanism shifts the pallet to an upper layer belt conveying line, and the upper layer belt conveying line and the lower layer belt conveying line carry out pallet transition through the lifting machine and the material shifting mechanism;
the jacking and positioning assembly can jack up the tray and position the tray so as to swing materials;
the tray is swung and is fully lifted up the module and is jacked up to the receiving bin for storage, automatic material receiving is carried out, material returning is avoided, and after the full material sensor identifies full material, the machine stops running.
Drawings
Fig. 1 is a schematic structural diagram of a fully automatic pallet loading, positioning and storing conveyor line.
Fig. 2 is a schematic diagram of an internal structure of a fully automatic pallet loading, positioning and storing conveyor line.
Fig. 3 is a schematic diagram of a tray separating assembly structure of a full-automatic tray feeding, positioning and accommodating conveying line.
Fig. 4 is a schematic diagram of a part of the structure of a fully automatic pallet loading, positioning and storing conveyor line.
Fig. 5 is a schematic structural diagram of a check assembly of a fully automatic pallet loading, positioning and storing conveyor line.
Wherein, 1, a supporting plate, 10, an opening, 2, a belt conveying line, 21, a lower belt conveying line, 22, an upper belt conveying line, 3, a stock bin mechanism, 31, a tray discharging bin, 32, a tray separating component, 321, a guide seat, 322, a supporting plate, 323, a push-pull cylinder, 33, a feeding jacking module, 4, a lifting machine, 5, a material stirring mechanism, 51, a pneumatic rodless cylinder, 52 and a stirring rod, 6, a material blocking assembly, 61, a material blocking cylinder, 62, a material blocking plate, 7, a jacking positioning assembly, 71, a lifting cylinder, 72, a jacking supporting plate, 720, a through groove, 73, a positioning pin, 74, a pressing plate, 8, a tray receiving mechanism, 81, a guiding limit frame, 810, an avoidance opening, 82, a jacking module, 83, a check assembly, 831, a fixing seat, 832, a check block, 84 and a full sensor.
Detailed Description
The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present utility model.
Referring to fig. 1 to 5, an embodiment of the present utility model includes:
the utility model provides a transfer chain is accomodate in full-automatic tray material loading location, this kind of full-automatic tray material loading location is accomodate transfer chain includes backup pad 1, belt transfer chain 2, feed bin mechanism 3, lifting machine 4, dials material mechanism 5, keeps off material subassembly 6, jacking locating component 7 and tray material mechanism 8, and two backup pads 1 are vertical to be set up, two erect double-deck belt transfer chain 2 between the backup pad 1, including lower floor's belt transfer chain 21 and upper belt transfer chain 22, the opposite direction of transport of upper and lower floor's belt transfer chain, lower floor's belt transfer chain 21 input butt joint has feed bin mechanism 3, and lower floor's belt transfer chain 21 output below is provided with lifting machine 4, and the stirring mechanism 5 that dials the upper strata belt transfer chain 2 with the tray on the lifting machine 4 has set gradually fender material subassembly 6 and jacking locating component 7 along upper strata belt transfer chain 22 direction of transport, and upper strata belt transfer chain 22 carries terminal butt joint to be provided with tray material receiving mechanism 8.
The feed bin mechanism 3 comprises a tray discharging bin 31, a tray separating assembly 32 and a feeding jacking module 33, wherein a stack of trays is filled in the tray discharging bin 31, the tray separating assembly 32 is arranged on two sides of the tray discharging bin 31, the feeding jacking module 33 is arranged under the tray discharging bin 31 in a butt joint mode, the tray separating assembly 32 comprises guide bases 321, support plates 322 and push-pull cylinders 323, the guide bases 321 are fixed on the support plates 1 under the tray discharging bin 31, the support plates 322 are horizontally inserted on the two guide bases 321, protruding blocks for supporting the trays are outwards arranged at opposite ends of the two support plates 322 in an extending mode, the push-pull cylinders 323 for driving the support plates 322 to horizontally move are further arranged on the guide bases 321, when feeding is needed, the feeding jacking module 33 moves upwards to support a bottom tray, the push-pull cylinders 323 of the two tray separating assemblies 32 drive the support plates 322 to withdraw, the feeding jacking module 33 moves downwards to place the tray on the lower layer belt conveyor line 21, the two tray separating assemblies 32 reset to support the rest trays in the tray discharging bin 31, and the operations are repeated.
The material stirring mechanism 5 comprises a pneumatic rodless cylinder 51 horizontally arranged at the outer end of the supporting plate 1 and a stirring rod 52 driven by the pneumatic rodless cylinder 51 to horizontally move, and the stirring rod 52 horizontally moves to stir the lifting machine 4 to the upper tray on the upper belt conveying line 22.
The material blocking assembly 6 comprises a material blocking cylinder 61 installed on the supporting plate 1 through a bracket and a material blocking plate 62 driven by the material blocking cylinder 61 to move up and down, and when the tray positioned at the jacking positioning assembly 7 is subjected to material placing and product discharging, the material blocking cylinder 61 drives the material blocking plate 62 to stretch out to block the next tray.
The jacking positioning assembly 7 comprises lifting cylinders 71, lifting supporting plates 72, positioning pins 73 and pressing plates 74, the two lifting cylinders 71 are respectively arranged at the outer ends of the supporting plates 1, the lifting supporting plates 72 are jointly arranged on sliding blocks of the two lifting cylinders 71, through grooves 720 for avoiding the supporting plates 1 are formed in the lifting supporting plates 72, openings 10 for avoiding the lifting supporting plates 72 are also formed in the supporting plates 1, positioning pins 73 matched with positioning holes in the trays are arranged at opposite corners of the upper ends of the lifting supporting plates 72, the pressing plates 74 are arranged at the tops of the supporting plates 1 penetrating through the through grooves 720, the pressing plates 74 are horizontally arranged, when the trays are conveyed to the jacking positioning assembly 7, the two lifting cylinders 71 drive the lifting supporting plates 72 to move upwards, the positioning pins 73 penetrate into the positioning holes in the trays first, the lifting supporting plates 72 continue to move upwards until the trays abut against the pressing plates 74, and the positions of the trays are fixed at the moment, so that the products can be placed and placed.
The tray receiving mechanism 8 comprises guide limiting frames 81, a jacking module 82, a check assembly 83 and a full material sensor 84, wherein the four guide limiting frames 81 are erected on the supporting plate 1, storage bins consistent with the shape of the tray are enclosed by the four guide limiting frames 81, avoiding openings 810 which are convenient for the tray to flow in are formed in the bottoms of the two guide limiting frames 81 close to one side of the jacking positioning assembly 7, the jacking module 82 is arranged below the guide limiting frames 81, the jacking module 82 is fixed on the supporting plate 1 through a bracket, the check assembly 83 is further installed on the supporting plate 1 between the two guide limiting frames 81 on the same side, a group of full material sensors 84 are installed on the upper parts of the guide limiting frames 81, and after the tray flows into the guide limiting frames 81, the jacking module 82 drives the tray to move upwards and push the tray to the check assembly 83 to be stacked in sequence for accommodating the full material tray; the check assembly 83 includes fixing base 831 and check piece 832, two fixing base 831 is installed in backup pad 1, and a plurality of check pieces 832 are installed in the rotation of two fixing base 831 opposite faces, and check piece 832 upper portion and fixing base 831 opposite faces pass through spring coupling, and when the tray was pushed by jacking module 82 and is moved up, the tray can drive check piece 832 and rotate, and check piece 832 dodges the tray and move up, and when the tray moved to check piece 832 top, the reverse rotation under the effect of the spring of check piece 832, and check piece 832 top can support the tray this moment.
When the full-automatic tray feeding, positioning, storing and conveying line works, a tray is manually stacked and placed in a tray placing bin 31, a feeding jacking module 33 drags the tray, a tray separating assembly 32 is matched to sequentially separate and place the tray on a lower layer belt conveying line 21, the tray is conveyed to the rear section by the lower layer belt conveying line 21, a lifting machine 4 lifts the tray to a preset height, a material shifting mechanism 5 dials the tray into the upper layer belt conveying line 22, the tray is positioned and placed at a positioning position, when the tray is conveyed to a jacking positioning assembly 7, two lifting cylinders 71 drive a jacking supporting plate 72 to move upwards, positioning pins 73 firstly penetrate through positioning holes in the tray, the jacking supporting plate 72 continuously moves upwards until the tray abuts against a pressing plate 74, at the moment, the tray is fixed in position, the product can be placed in a swinging way, when the tray positioned at the jacking positioning assembly 7 swings and discharges the product, a blocking cylinder 61 drives a blocking plate 62 to stretch out, after the tray is full, the tray flows into a guide limiting frame 81, and a jacking module 82 drives the tray to move upwards and pushes the tray to a positioning assembly 83 to be stacked in sequence, and the tray is stored in a full mode.
The full-automatic tray feeding, positioning and storing conveying line is ingenious in design, can integrate feeding, positioning and storing, is low in cost, adopts a double-layer belt conveying line, saves space and occupies less space.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (6)

1. Full-automatic tray material loading location is accomodate transfer chain, its characterized in that: including backup pad, belt transfer chain, feed bin mechanism, lifting machine, stirring mechanism, fender material subassembly, jacking locating component and tray receiving mechanism, two the bilayer belt transfer chain has been set up between the backup pad, including lower floor's belt transfer chain and upper belt transfer chain, the transport direction of upper and lower floor's belt transfer chain is opposite, and lower floor's belt transfer chain input butt joint has feed bin mechanism, and lower floor's belt transfer chain output below is provided with the lifting machine, and stirring mechanism with upper tray of lifting machine dials upper strata belt transfer chain is installed to the backup pad upper end, has set gradually fender material subassembly and jacking locating component along upper belt transfer chain direction of delivery, and the terminal butt joint of upper belt transfer chain is provided with tray receiving mechanism.
2. The fully automatic pallet loading, positioning and storing conveyor line according to claim 1, wherein: the jacking positioning assembly comprises a lifting cylinder, a jacking supporting plate, positioning pins and a pressing plate, wherein the two lifting cylinders are respectively arranged at the outer ends of the supporting plates, the jacking supporting plate is arranged on sliding blocks of the two lifting cylinders, through grooves for avoiding the supporting plates are formed in the jacking supporting plate, openings for avoiding the jacking supporting plate are also formed in the supporting plates, the positioning pins matched with the positioning holes in the supporting plates are arranged at opposite angles of the upper ends of the jacking supporting plates, the pressing plate is arranged at the tops of the supporting plates penetrating through the through grooves, and the pressing plate is horizontally arranged.
3. The fully automatic pallet loading, positioning and storing conveyor line according to claim 1, wherein: the material blocking assembly comprises a material blocking cylinder arranged on the supporting plate through a bracket, and a material blocking plate driven by the material blocking cylinder to move up and down.
4. The fully automatic pallet loading, positioning and storing conveyor line according to claim 1, wherein: the tray receiving mechanism comprises guide limiting frames, jacking modules, check assemblies and full-load sensors, wherein the four guide limiting frames are erected on a supporting plate, a storage bin consistent with the shape of a tray is enclosed by the four guide limiting frames, avoiding openings which are convenient for the tray to flow in are formed in the bottoms of the two guide limiting frames which are close to one side of the jacking positioning assembly, the jacking modules are arranged below the guide limiting frames, the check assemblies are further installed on the supporting plate between the two guide limiting frames on the same side, and a group of full-load sensors are installed on the upper parts of the guide limiting frames; the check assembly comprises a fixing seat and check blocks, the two fixing seats are arranged on the supporting plate, a plurality of check blocks are rotatably arranged on opposite faces of the two fixing seats, and the upper parts of the check blocks are connected with opposite faces of the fixing seats through springs.
5. The fully automatic pallet loading, positioning and storing conveyor line according to claim 1, wherein: the stirring mechanism comprises a pneumatic rodless cylinder horizontally arranged at the outer end of the supporting plate and a stirring rod driven by the pneumatic rodless cylinder to horizontally move.
6. The fully automatic pallet loading, positioning and storing conveyor line according to claim 1, wherein: the feed bin mechanism comprises a tray discharging bin, a tray dividing assembly and a feeding jacking module, a stack of trays is filled in the tray discharging bin, the tray dividing assemblies are arranged on two sides of the tray discharging bin, the feeding jacking module is arranged under the tray discharging bin in a butt joint mode, the tray dividing assembly comprises guide bases, support plates and push-pull cylinders, the guide bases are fixed on the support plates below the tray discharging bin, the support plates are horizontally inserted on the two guide bases, protruding blocks for supporting the trays are outwards arranged at opposite ends of the two support plates in an extending mode, and the push-pull cylinders for driving the support plates to horizontally move are further arranged on the guide bases.
CN202321248850.4U 2023-05-23 2023-05-23 Full-automatic tray loading, positioning and storing conveying line Active CN219970989U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321248850.4U CN219970989U (en) 2023-05-23 2023-05-23 Full-automatic tray loading, positioning and storing conveying line

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Application Number Priority Date Filing Date Title
CN202321248850.4U CN219970989U (en) 2023-05-23 2023-05-23 Full-automatic tray loading, positioning and storing conveying line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117819129A (en) * 2024-03-01 2024-04-05 康辉南通新材料科技有限公司 One-way non-return device of lithium ion diaphragm conveying line body

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117819129A (en) * 2024-03-01 2024-04-05 康辉南通新材料科技有限公司 One-way non-return device of lithium ion diaphragm conveying line body

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