CN219946690U - Floating plate production line - Google Patents
Floating plate production line Download PDFInfo
- Publication number
- CN219946690U CN219946690U CN202321573495.8U CN202321573495U CN219946690U CN 219946690 U CN219946690 U CN 219946690U CN 202321573495 U CN202321573495 U CN 202321573495U CN 219946690 U CN219946690 U CN 219946690U
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- Prior art keywords
- station
- model
- production line
- fitting
- floating
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- 238000007667 floating Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 230000001360 synchronised effect Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 12
- 238000012423 maintenance Methods 0.000 claims abstract description 11
- 238000009826 distribution Methods 0.000 claims abstract description 8
- 239000004744 fabric Substances 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 10
- 229910001294 Reinforcing steel Inorganic materials 0.000 abstract description 7
- 239000003795 chemical substances by application Substances 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000001723 curing Methods 0.000 description 14
- 239000006082 mold release agent Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000007688 edging Methods 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model provides a floating slab production line, which relates to the field of floating slabs and comprises a fitting unloading station, a vibration material distribution station and a maintenance pool, wherein one side of the fitting unloading station is provided with a synchronous jacking demolding station, one side of the synchronous jacking demolding station is provided with a spraying demolding agent station, one side of the spraying demolding agent station is provided with a model cleaning station, one side of the model cleaning station is provided with a fitting installation station, one side of the fitting installation station is provided with a reinforcing steel bar mold entering station, one side of the reinforcing steel bar mold entering station is provided with a model cooling station, one side of the model cooling station is provided with a vibration material distribution station, and one end of the vibration material distribution station is provided with a plastering and edge cleaning station; the equipment has universality, can produce floating plates of various types, and avoids repeated investment; the concrete is produced by a running water unit method, so that the maintenance control of the concrete is enhanced, and the durability of the produced floating slab is better.
Description
Technical Field
The utility model relates to the field of floating plates, in particular to a floating plate production line.
Background
The steel spring floating plate effectively reduces the problems of noise, vibration and the like generated in the running process of the metro vehicle, and is used in large area at home, but the floating plate is produced by a pedestal method, so that the production efficiency is not ideal, and because the floating plates used in various cities are different in general size, the floating plate is produced by a platform method, the equipment has no compatibility, the whole model, the matched equipment and the foundation are required to be replaced every time, the cost is high, the recycling rate is low, and a large amount of resources are wasted, so that the floating plate production line is provided.
Disclosure of Invention
The utility model aims to solve the following problems in the prior art: the existing floating plate is produced by a pedestal method generally, the production efficiency is not ideal enough, and because the floating plates used in various cities are different in general size, the floating plates are produced by a platform method, the equipment has no compatibility, and the model, the matched equipment and the foundation are required to be replaced integrally every time, so that the cost is high, the recycling rate is not high, and a large amount of resources are wasted.
In order to solve the problems in the prior art, the utility model provides a floating slab production line, which comprises a fitting unloading station, a vibration material distribution station and a maintenance pool, wherein one side of the fitting unloading station is provided with a synchronous jacking demolding station, one side of the synchronous jacking demolding station is provided with a spraying demolding agent station, one side of the spraying demolding agent station is provided with a model cleaning station, one side of the model cleaning station is provided with a fitting installation station, one side of the fitting installation station is provided with a reinforcing steel bar mold entering station, one side of the reinforcing steel bar mold entering station is provided with a model cooling station, one side of the model cooling station is provided with the vibration material distribution station, one end of the vibration material distribution station is provided with a plastering and edge cleaning station, the other side of the plastering and edge cleaning station is provided with the maintenance pool, and the other side of the maintenance pool is provided with a warehouse-in trolley.
Further, a transverse moving trolley is arranged between the vibration cloth station and the plastering and edge cleaning station. And the concrete ash conveying vehicle is used for conveying concrete, distributing the concrete into the model, and moving the model to a plastering and edge cleaning station through the transverse moving trolley after vibrating and compacting.
Further, a pool outlet station is arranged on the other side of the maintenance pool.
Furthermore, a hoisting crane is arranged at the accessory unloading station and the synchronous jacking demoulding station, and the moving route of the hoisting crane passes through the warehouse-in trolley. And separating the model and the floating plate by a synchronous jacking machine of the synchronous jacking demoulding station, hoisting the floating plate to a finished product warehousing trolley by a crane, and warehousing.
Further, a movable roller way is arranged between the fitting unloading station and the vibration material distributing station. The movable roller way is used for carrying out movable transmission work on the model, so that the model can conveniently and quickly enter the next station for processing.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the floating plate is produced by a flow machine set method, so that the workload of workers is reduced, and the working efficiency is improved; the equipment has universality, can produce floating plates of various types, and avoids repeated investment; the concrete is produced by a running water unit method, so that the maintenance control of the concrete is enhanced, and the durability of the produced floating slab is better; the curing is carried out through the curing pool, and the curing effect is better than the curing of traditional pedestal method, and 10 sets of floating slabs can be simultaneously cured to single curing pool, and heat utilization rate is higher, has practiced thrift the energy.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a partial structure of a vibratory material distribution station according to the present utility model;
FIG. 3 is a schematic view of a partial structure of the present utility model;
reference numerals: 1. a fitting unloading station; 2. synchronously jacking the demolding station; 3. spraying a release agent station; 4. a model cleaning station; 5. a fitting installation station; 6. a reinforcing steel bar is put into a mould station; 7. a model cooling station; 8. vibrating a cloth station; 9. a finishing and edge cleaning station; 10. maintaining a pool; 11. and (5) warehousing the trolley.
Detailed Description
In order that the manner in which the above recited features, objects and advantages of the present utility model are obtained, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Based on the examples in the embodiments, those skilled in the art can obtain other examples without making any inventive effort, which fall within the scope of the utility model.
Specific embodiments of the present utility model are described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1-3, a floating slab production line is provided, a synchronous jacking demolding station 2 is arranged on one side of a fitting unloading station 1, a spraying demolding agent station 3 is arranged on one side of the synchronous jacking demolding station 2, a model cleaning station 4 is arranged on one side of the spraying demolding agent station 3, a fitting installation station 5 is arranged on one side of the model cleaning station 4, a reinforcing steel bar mold entering station 6 is arranged on one side of the fitting installation station 5, a model cooling station 7 is arranged on one side of the reinforcing steel bar mold entering station 6, a vibration material distributing station 8 is arranged on one side of the model cooling station 7, a plastering edging station 9 is arranged at one end of the vibration material distributing station 8, a transverse moving trolley is arranged between the vibration material distributing station 8 and the plastering edging station 9, a curing pool 10 is arranged on the other side of the plastering edging station 9, a warehouse-in trolley 11 is arranged on the other side of the curing pool 10, a lifting path passing through the warehouse-in trolley 11 is arranged at the fitting unloading station 1 and the synchronous jacking demolding station 2, and a moving roller way is arranged between the fitting unloading station 1 and the vibration material distributing station 8.
Description of working principle: during production, the model is lifted out of the curing pool 10, the accessory is lifted out by the accessory unloading station 1, the model and the floating plate are separated by the synchronous jacking machine of the synchronous jacking demoulding station 2, the floating plate is lifted onto the finished product warehousing trolley 11 by a crane for warehousing, the model continuously moves to the mold release agent spraying station 3 by a moving roller way, the model is moved to the model cleaning station 4 after being sprayed, the accessory installation and the reinforcement cage installation are carried out by the accessory installation station 5 and the reinforcement cage entering station 6 after being cleaned, the model is moved to the vibration distributing station 8 after being cooled to 5-35 ℃ at the model cooling station 7, the concrete is transported to the position of the concrete ash transporting trolley, the concrete is distributed into the model, the model is moved to the plastering and trimming station 9 by the transverse trolley after vibration compaction, the model is lifted into the curing pool 10 after finishing plastering and the trimming is carried out, and the procedures are repeated again after steam curing for 12 hours.
The fitting unloading station 1 is mainly used for unloading fittings of workpieces, and is used for carrying out conventional selection in the prior art according to the need.
The synchronous jacking demoulding station 2 is mainly used for separating a model from a floating plate, and is used for conventional selection in the prior art according to the need.
The mold release agent spraying station 3 is mainly used for spraying mold release agents on the mold, and the mold release agents are selected conventionally in the prior art according to the need.
The model cleaning station 4 is mainly used for cleaning the model, and the model is selected conventionally in the prior art according to the need.
The fitting mounting station 5 is mainly used for fitting mounting work, and conventional selection can be carried out in the prior art according to the need during selection.
The steel bar molding station 6 is mainly used for installing the steel bar cage, and is used for conventional selection in the prior art according to the need.
The model cooling station 7 is mainly used for cooling the model, and is used for carrying out conventional selection in the prior art according to the need.
The vibration distributing station 8 is mainly used for vibrating and compacting a model distributed in concrete, and conventional selection can be carried out in the prior art according to the need during selection.
The plastering and edge cleaning station 9 is mainly used for plastering and edge cleaning the model, and conventional selection can be carried out in the prior art according to the need during selection.
The curing pool 10 is mainly used for curing the model, and when the model is selected, a steam curing method is adopted for curing the model.
The warehouse-in trolley 11 is mainly used for transporting the floating plate to warehouse in, and is used for carrying out conventional selection in the prior art according to the need.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present utility model, and are not intended to limit the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a floating slab production line, includes and unloads accessory station (1), vibration cloth station (8) and maintenance pond (10), its characterized in that: one side of unloading accessory station (1) is equipped with synchronous jacking drawing of patterns station (2), one side of synchronous jacking drawing of patterns station (2) is equipped with spraying release agent station (3), one side of spraying release agent station (3) is equipped with model clearance station (4), one side of model clearance station (4) is equipped with accessory installation station (5), one side of accessory installation station (5) is equipped with reinforcing bar income mould station (6), one side of reinforcing bar income mould station (6) is equipped with model cooling station (7), one side of model cooling station (7) is equipped with vibration cloth station (8), one end of vibration cloth station (8) is equipped with the clear limit station of plastering (9), the opposite side of clear limit station of plastering (9) is equipped with maintenance pond (10), the opposite side of maintenance pond (10) is equipped with warehouse entry dolly (11).
2. A floating slab production line as claimed in claim 1, wherein: a transverse moving trolley is arranged between the vibration material distribution station (8) and the plastering and edge cleaning station (9).
3. A floating slab production line as claimed in claim 1, wherein: the other side of the maintenance pool (10) is provided with a pool outlet station.
4. A floating slab production line as claimed in claim 1, wherein: and a hoisting crane is arranged at the fitting unloading station (1) and the synchronous jacking demoulding station (2), and the moving route of the hoisting crane passes through the warehouse-in trolley (11).
5. A floating slab production line as claimed in claim 1, wherein: a movable roller way is arranged between the fitting unloading station (1) and the vibration distributing station (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321573495.8U CN219946690U (en) | 2023-06-20 | 2023-06-20 | Floating plate production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321573495.8U CN219946690U (en) | 2023-06-20 | 2023-06-20 | Floating plate production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219946690U true CN219946690U (en) | 2023-11-03 |
Family
ID=88535633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321573495.8U Active CN219946690U (en) | 2023-06-20 | 2023-06-20 | Floating plate production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219946690U (en) |
-
2023
- 2023-06-20 CN CN202321573495.8U patent/CN219946690U/en active Active
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