CN219781525U - Automatic tobacco leaf arranging and blending production line - Google Patents
Automatic tobacco leaf arranging and blending production line Download PDFInfo
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- CN219781525U CN219781525U CN202321197505.2U CN202321197505U CN219781525U CN 219781525 U CN219781525 U CN 219781525U CN 202321197505 U CN202321197505 U CN 202321197505U CN 219781525 U CN219781525 U CN 219781525U
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 71
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 71
- 238000002156 mixing Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 46
- 238000009826 distribution Methods 0.000 claims abstract description 27
- 238000003860 storage Methods 0.000 claims abstract description 25
- 238000012384 transportation and delivery Methods 0.000 claims abstract description 7
- 238000003892 spreading Methods 0.000 claims abstract description 3
- 230000007480 spreading Effects 0.000 claims abstract description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 241000894007 species Species 0.000 description 6
- 230000007306 turnover Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The tobacco leaf automatic swaying and blending production line comprises a temporary storage overhead warehouse, tobacco leaf frame bars, a chain conveyor, a rotary chain conveyor, a box turning machine, a lifting feeder, a conveying belt conveyor, a reciprocating material distribution trolley, an electronic belt cabinet, a tobacco leaf spreading swaying belt conveyor and a summarizing and mixing belt conveyor; the tobacco leaf frame columns are placed in a temporary storage overhead warehouse; the delivery end of the temporary storage high-rise warehouse is connected with a chain conveyor; the output end of the longitudinal chain conveyer belt is connected with a box turning machine, and the other end of the box turning machine is connected with a lifting feeder; a conveying belt conveyor is arranged below the discharge end of the lifting feeder; a reciprocating material distribution trolley is arranged right below the output end of the conveying belt machine, a plurality of electronic belt cabinets are arranged below the reciprocating material distribution trolley, and a leaf laying swing handle belt machine is arranged right below the discharge end of the electronic belt cabinets; the summarizing and mixing belt conveyor is arranged on one side of the electronic belt cabinet. The utility model realizes the automatic operation of tobacco leaf handle arranging and blending, and has high working efficiency and good safety.
Description
Technical Field
The utility model belongs to the technical field of tobacco leaf processing, and particularly relates to an automatic tobacco leaf handle arranging and blending production line.
Background
So far, the threshing and redrying processing enterprises adopt manual operation in the process of paving leaves and arranging handles for blending; the manual operation requires a large number of personnel, the working strength is large, and the efficiency is low; and the tobacco leaf processing of threshing and redrying has seasonality, and the workload of recruitment, labor, planning and management is large, which brings great difficulty and challenge to the production enterprises. In order to solve the problems of lower automation degree and larger personnel demand in the existing leaf-laying swing handle blending technology, creative process system optimization design is needed from the aspects of process and layout, and automatic assembly line operation is realized.
Disclosure of Invention
The utility model aims to provide a tobacco leaf automatic handle-arranging and blending production line, which realizes automatic and continuous blending and feeding in a full variety and quantification manner by changing manual operation into automatic running operation, saves labor intensity and avoids unstable factors caused by manual operation.
In order to achieve the above object, the present utility model provides the following technical solutions: tobacco leaf automatic pendulum is to blending production line includes: temporary storage high-rack warehouse, tobacco leaf frame bars, chain conveyors, rotary chain conveyors, box turnover machines, lifting feeders, conveying belt conveyors, reciprocating material distribution trolleys, electronic belt cabinets, leaf laying swing handle belt conveyors and summary mixing belt conveyors;
the tobacco leaf frame columns are placed in a temporary storage overhead warehouse; the delivery end of the temporary storage high-rise warehouse is connected with a chain conveyor; a plurality of chain conveyors form a transverse chain conveyor belt and a longitudinal chain conveyor belt; a rotary chain conveyor is arranged at the joint of the transverse chain conveyor and the longitudinal chain conveyor; the production line is provided with two transverse chain conveying belts and four longitudinal chain conveying belts; two of the four longitudinal chain conveying belts are connected with the delivery end of the temporary storage high-rack warehouse;
the output end of the longitudinal chain conveyer belt is connected with a box turning machine, and the other end of the box turning machine is connected with a lifting feeder; a conveying belt conveyor is arranged below the discharge end of the lifting feeder; a reciprocating material distribution trolley is arranged right below the output end of the conveying belt machine, a plurality of electronic belt cabinets are arranged below the reciprocating material distribution trolley, and a leaf laying swing handle belt machine is arranged right below the discharge end of the electronic belt cabinets; the summarizing and mixing belt conveyor is arranged on one side of the electronic belt cabinet and is positioned below the discharge end of the leaf laying swing handle belt conveyor.
Preferably, the output ends of the four longitudinal chain conveyor belts are respectively provided with a box turning machine, and the other end of each box turning machine is provided with a lifting feeder, a conveyor belt, a reciprocating material distribution trolley, an electronic belt cabinet and a leaf laying swing handle belt conveyor in a matching way.
Preferably, the number of the electronic belt cabinets matched with one reciprocating distribution trolley is 11, and the 11 electronic belt cabinets are arranged below the reciprocating distribution trolley at equal intervals.
In the utility model, all tobacco leaves are classified and framed according to 44 kinds of grades, and threshing formula is selected and blended according to technical requirements from the 44 kinds of grades. According to the grade identification of the conveyed materials, the corresponding materials are conveyed to the corresponding electronic belt cabinets through the reciprocating material distribution trolley, the reciprocating material distribution trolley can move back and forth on the guide rail, and the materials are accurately and uniformly conveyed to the designated stations.
The chain conveyor and the rotary chain conveyor sequentially convey frames filled with tobacco leaves of different types in the temporary storage high-frame warehouse to the position of a designated box overturning machine from a warehouse outlet, the materials are poured into a lifting feeder, the lifting feeder lifts the tobacco leaves to a certain height and conveys the tobacco leaves to a conveying belt conveyor, the conveying belt conveyor conveys the materials into a reciprocating material distributing vehicle, the reciprocating material distributing vehicle conveys the materials to an electronic belt cabinet of a designated station, the electronic belt cabinet lays the materials in a leaf paving belt conveyor according to the formula requirement, the leaf paving belt conveyor conveys the materials of the selected electronic belt cabinet to a collecting belt conveyor in a mixed mode, and the mixed materials are beaten and redried by the collecting belt conveyor.
The utility model realizes the automatic operation of tobacco leaf handle arranging and blending, and does not need manual operation; the utility model is not affected by seasonality and working time, can accurately and quantitatively supply and blend materials, and can realize the accurate combined threshing formula of all grades and all types of required tobacco leaves.
The utility model can realize the requirements of threshing and redrying of a full-class automatic formula, and realize automatic conveying, handle arranging, blending and mixing of the classified frame tobacco leaves; the utility model has compact equipment combination, reasonable system layout, high working efficiency, high reliability and good safety.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a flow chart of the present utility model;
FIG. 4 is a plan view of the present utility model;
in the figure: 1-temporary storage overhead warehouse, 2-tobacco leaf frame column, 3-chain conveyor, 4-rotary chain conveyor, 5-box turning machine, 6-lifting feeder, 7-conveying belt conveyor, 8-reciprocating material distribution trolley, 9-electronic belt cabinet, 10-leaf laying swing belt conveyor and 11-summarizing mixing belt conveyor.
Detailed Description
Embodiments of the present utility model will now be described with reference to the accompanying drawings. It will be appreciated by those skilled in the art that the following examples are illustrative of the present utility model and should not be construed as limiting the scope of the utility model. The specific techniques, connections, or conditions are not identified in the examples and are set forth in accordance with the techniques, connections, conditions, or in accordance with the product specifications described in the literature in this field. The materials, instruments or equipment used are conventional products available from commercial sources, not identified to the manufacturer.
In describing embodiments of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model is understood by those of ordinary skill in the art according to the specific circumstances.
Referring to fig. 1 to 3, the automatic tobacco leaf handle arranging and blending production line provided by the utility model comprises the following steps: the tobacco leaf collecting and conveying device comprises a temporary storage high-rack warehouse 1, tobacco leaf frame bars 2, a chain conveyor 3, a rotary chain conveyor 4, a box turning machine 5, a lifting feeder 6, a conveying belt conveyor 7, a reciprocating material distribution trolley 8, an electronic belt cabinet 9, a tobacco leaf spreading swing handle belt conveyor 10 and a collecting and mixing belt conveyor 11; wherein,,
the tobacco frame columns 2 are placed in a temporary storage high-frame warehouse 1, and the temporary storage high-frame warehouse 1 is a high-frame warehouse for temporarily storing frame column stacking after being classified and framed for marking according to 44 category levels; the delivery end of the temporary storage high-frame warehouse 1 is connected with a chain conveyor 3 and is used for conveying tobacco leaf frame columns 2 from the temporary storage high-frame warehouse 1; a plurality of chain conveyors 3 form a transverse chain conveyor belt and a longitudinal chain conveyor belt; a rotary chain conveyor 4 is arranged at the joint of the transverse chain conveyor and the longitudinal chain conveyor;
the output end of the longitudinal chain conveyer belt is connected with a box turning machine 5, and the other end of the box turning machine 5 is connected with a lifting feeder 6; the box turnover machine 5 is a device for forking up, turnover and dumping the frame columns filled with tobacco leaves, and the lifting feeder 6 is a conveying device for lifting the dumped materials to a designed height and has a certain loosening function for conveying the materials; a conveying belt conveyor 7 is arranged below the discharge end of the lifting feeder 6 and used for conveying tobacco leaves from the lifting feeder 6; a reciprocating material distribution trolley 8 is arranged right below the output end of the conveying belt conveyor 7, a plurality of electronic belt cabinets 9 are arranged below the reciprocating material distribution trolley 8, and a leaf laying swing handle belt conveyor 10 is arranged right below the discharge end of the electronic belt cabinets 9; the summarizing and mixing belt conveyor 11 is arranged on one side of the electronic belt cabinet 9 and is positioned below the discharge end of the leaf laying swing handle belt conveyor 10.
The utility model further optimizes the scheme, which comprises two transverse chain conveying belts and four longitudinal chain conveying belts; two of the four longitudinal chain conveying belts are connected with the delivery end of the temporary storage high-rack warehouse 1; four frame column inlets and outlets (T1, T2, T3 and T4 in figure 4) are formed at two ends of the two transverse chain conveying belts and are used for outputting empty frame columns or unqualified full tobacco leaf frame columns, and the full tobacco leaf frame columns 2 which do not enter the temporary storage elevated warehouse 1 can also be fed into a blending production line.
Specifically, the output ends of the four longitudinal chain conveying belts are respectively provided with and connected with a box turning machine 5, and the other end of each box turning machine 5 is provided with a lifting feeder 6, a conveying belt machine 7, a reciprocating distributing trolley 8, an electronic belt cabinet 9 and a leaf-laying swing handle belt machine 10 in a matched manner to form four automatic conveying leaf-laying swing handle lines (A, B, C, D in fig. 4).
Specifically, the number of the electronic belt cabinets 9 matched with one reciprocating distribution trolley 8 is 11, and the 11 electronic belt cabinets 9 are arranged below the reciprocating distribution trolley 8 at equal intervals, namely 44 electronic belt cabinets 9 (A-1~A-11, B-1~B-11, C-1~C-11 and D-1~D-11 in figure 4) are arranged in total and correspond to 44 types of sorting identification tobacco leaves; the electronic belt cabinet 9 has the functions of conveying, buffering and weighing, and can realize quantitative discharging according to the needs; the reciprocating material distribution trolley 8 can reciprocate on 11 electronic belt cabinets corresponding to the reciprocating material distribution trolley, and accurate material falling is achieved.
The utility model also provides a blending method using the production line, which comprises the following steps:
step 1: the tobacco leaf frame columns 2 are output by a temporary storage overhead warehouse 1 and are conveyed to a box turnover machine 5 through a chain conveyor 3 and a rotary chain conveyor 4;
step 2: the box turning machine 5 turns the tobacco leaf frame columns 2 into boxes and pours the materials into the lifting feeder 6;
step 3: the lifting feeder 6 lifts and conveys tobacco leaf materials onto the conveying belt conveyor 7, and the conveying belt conveyor 7 conveys the tobacco leaf materials into the reciprocating distribution trolley 8;
step 4: the blanking port of the reciprocating distribution trolley 8 is stopped above the corresponding electronic belt cabinet 9, and the materials are accurately conveyed into the electronic belt cabinet 9;
step 5: repeating the steps 1-4, outputting the required tobacco leaf frame columns 2 from the temporary storage elevated warehouse 1 and conveying the tobacco leaf frame columns to the corresponding electronic belt cabinets 9;
step 6: after all the prepared tobacco leaves in the formula are conveyed to the corresponding electronic belt cabinets 9, the electronic belt cabinets 9 are quantitatively and uniformly discharged according to the blending proportion, the tobacco leaves are automatically laid on the tobacco leaf laying and arranging belt conveyor 10, and the tobacco leaves are uniformly mixed and conveyed by the summarizing and mixing belt conveyor 11.
According to the threshing formula requirement, the marking tobacco leaves of 44 kinds of grades are selected according to the formula to be quantitatively fed and blended, and different electronic belt cabinets 9 are used for uniformly discharging at the same time; the materials conveyed by the electronic belt cabinet 9 orderly fall into the leaf-laying swing handle belt conveyor 10 to replace manual leaf-laying swing handles, so that automatic leaf-laying swing handles are realized; the mixed materials are quantitatively supplied according to the formula, and the belt conveyor is conveyed to the gathering belt conveyor 11 by the leaf laying pendulum for further mixing, so that the homogenization processing of threshing and redrying of the formula is realized.
Examples
Referring to fig. 4, the automatic tobacco leaf arranging and blending production line (described by the conveying direction of the tobacco leaf frame column) provided in this embodiment is: eight tobacco leaf species grades are selected from 44 tobacco leaf species grades according to a simulated formula, the eight tobacco leaf species grades are subjected to formula threshing and redrying, the eight threshing and redrying formulas correspond to A-3, A-8, B-3, B-8, C-3, C-8, D-3 and D-8 in A, B, C, D lines of an electronic belt cabinet 9 respectively, and the species of the eight electronic belt cabinets are directly adopted by the following description species to replace the species grade of the tobacco leaf with the required formula, and the concrete steps are as follows:
the A-3 tobacco leaf frame column 2 is output by a temporary storage high-frame warehouse 1, conveyed to a box turning machine 5 at the A position by a shortest path through a chain conveyor 3 and a rotary chain conveyor 4, box turning and dumping are carried out on the A-3 tobacco leaf frame column by the box turning machine 5 to a lifting feeder 6, the lifting feeder 6 lifts and conveys tobacco leaf materials to a conveying belt conveyor 7, the conveying belt conveyor 7 conveys the tobacco leaf materials to a reciprocating material distributing trolley 8 of an A line, a blanking port of the reciprocating material distributing trolley 8 is stopped above an electronic belt cabinet 9 of the A-3, and the materials are accurately conveyed to the inside of the A-3 electronic belt cabinet 9; simultaneously, the empty tobacco leaf frame columns 2 poured by the A-line box turnover machine 5 are returned and withdrawn, returned through the adjacent chain conveyor 3 and the rotary chain conveyor 4 and output through a T2 port, and the empty tobacco leaf frame columns 2 are recovered and stacked by a manual or automatic production line; the empty tobacco leaf frame columns can be led out from the T2 and T4 conveying ports, the full tobacco leaf frame columns 2 which do not enter the temporary storage overhead warehouse 1 can enter from the T1 and T2 conveying ports, or the unqualified full tobacco leaf frame columns 2 can also be output from the T1 and T2.
Similarly, the rest seven types of tobacco frame columns are respectively conveyed, turned over and lifted for feeding through a conveying line of A, B, C, D, and are distributed and temporarily stored in the corresponding seven electronic belt cabinets 9 for temporary storage.
After all the eight kinds of prepared tobacco leaves in the formula are conveyed into the electronic belt cabinets 9, the eight electronic belt cabinets 9 are quantitatively and uniformly discharged according to the blending proportion, the tobacco leaves are automatically laid on the tobacco laying pendulum handle belt conveyors 10 with A, B, C, D four lines, and then the tobacco leaves are uniformly mixed and conveyed by the summarizing and mixing belt conveyors 11.
The leaf laying pendulum is divided into four conveying lines, namely A, B, C, D four formula conveying lines respectively, each formula production line is provided with complete conveying equipment, wherein 11 electronic belt cabinets 9 are arranged on each formula line, 44 formula lines are arranged on the four formula lines, and the four formula lines correspond to 44 types of tobacco leaves.
The foregoing description is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, and any minor modifications, equivalents, and improvements made to the above embodiment according to the technical substance of the present utility model should be included in the scope of the technical solution of the present utility model.
Claims (3)
1. Automatic tobacco leaf pendulum is mix production line, its characterized in that includes: the tobacco leaf collecting and conveying device comprises a temporary storage high-rack warehouse (1), tobacco leaf frame columns (2), a chain conveyor (3), a rotary chain conveyor (4), a box turning machine (5), a lifting feeder (6), a conveying belt conveyor (7), a reciprocating material distribution trolley (8), an electronic belt cabinet (9), a leaf spreading swing handle belt conveyor (10) and a collecting and mixing belt conveyor (11); wherein,,
the tobacco leaf frame columns (2) are placed in a temporary storage high-frame warehouse (1); the delivery end of the temporary storage high-rack warehouse (1) is connected with a chain conveyor (3); a plurality of chain conveyors (3) form a transverse chain conveyor belt and a longitudinal chain conveyor belt; a rotary chain conveyor (4) is arranged at the joint of the transverse chain conveyor and the longitudinal chain conveyor; the production line is provided with two transverse chain conveying belts and four longitudinal chain conveying belts; two of the four longitudinal chain conveying belts are connected with the delivery end of the temporary storage high-rack warehouse (1);
the output end of the longitudinal chain conveyer belt is connected with a box turning machine (5), and the other end of the box turning machine (5) is connected with a lifting feeder (6); a conveying belt conveyor (7) is arranged below the discharging end of the lifting feeder (6); a reciprocating material distribution trolley (8) is arranged right below the output end of the conveying belt machine (7), a plurality of electronic belt cabinets (9) are arranged below the reciprocating material distribution trolley (8), and a leaf laying swing handle belt machine (10) is arranged right below the discharge end of the electronic belt cabinets (9); the summarizing and mixing belt conveyor (11) is arranged on one side of the electronic belt cabinet (9) and is positioned below the discharge end of the leaf laying swing handle belt conveyor (10).
2. The tobacco leaf automatic handle-arranging and blending production line according to claim 1 is characterized in that output ends of four longitudinal chain conveying belts are respectively provided with a box turning machine (5), and a lifting feeder (6), a conveying belt machine (7), a reciprocating material distribution trolley (8), an electronic belt cabinet (9) and a tobacco leaf handle-laying belt machine (10) are arranged at the other end of each box turning machine (5) in a matched mode.
3. The tobacco leaf automatic handle-arranging and blending production line according to claim 2, wherein the number of the electronic belt cabinets (9) matched with one reciprocating distribution trolley (8) is 11, and the 11 electronic belt cabinets (9) are arranged below the reciprocating distribution trolley (8) at equal intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321197505.2U CN219781525U (en) | 2023-05-18 | 2023-05-18 | Automatic tobacco leaf arranging and blending production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321197505.2U CN219781525U (en) | 2023-05-18 | 2023-05-18 | Automatic tobacco leaf arranging and blending production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219781525U true CN219781525U (en) | 2023-10-03 |
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ID=88153798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321197505.2U Active CN219781525U (en) | 2023-05-18 | 2023-05-18 | Automatic tobacco leaf arranging and blending production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219781525U (en) |
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2023
- 2023-05-18 CN CN202321197505.2U patent/CN219781525U/en active Active
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