CN219751141U - Double-layer feeding and discharging device - Google Patents
Double-layer feeding and discharging device Download PDFInfo
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- CN219751141U CN219751141U CN202320421699.3U CN202320421699U CN219751141U CN 219751141 U CN219751141 U CN 219751141U CN 202320421699 U CN202320421699 U CN 202320421699U CN 219751141 U CN219751141 U CN 219751141U
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- 239000000463 material Substances 0.000 claims abstract description 164
- 238000012545 processing Methods 0.000 claims abstract description 11
- 238000012546 transfer Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 12
- 239000002355 dual-layer Substances 0.000 claims description 10
- 238000012937 correction Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000013459 approach Methods 0.000 claims 1
- 125000004122 cyclic group Chemical group 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000004064 recycling Methods 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 9
- 230000001105 regulatory effect Effects 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 230000002688 persistence Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The utility model provides a double-layer feeding and discharging device which comprises a feeding conveying line, a discharging conveying line and a manipulator, wherein the feeding conveying line and the discharging conveying line are arranged in parallel up and down, the feeding conveying line is used for conveying a material box filled with materials to a material taking position, the discharging conveying line is used for conveying empty material boxes after the materials are taken out for recycling, the manipulator is arranged at one end of the whole feeding conveying line and one end of the whole discharging conveying line and is close to the material taking position, so that the material box filled with the materials, which is used for grabbing the material taking position on the feeding conveying line, moves to the feeding position of processing equipment, and the empty material boxes are moved to the discharging conveying line after all the materials in the material boxes are fed. The feeding boxes can be sequentially conveyed out of the empty boxes on the feeding conveying line through the mechanical arm, the feeding conveying line, the discharging conveying line and the processing equipment, so that materials are filled again on the feeding conveying line, feeding and discharging efficiency is improved, manual repeated feeding and material changing are not needed, and production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of pipeline conveying, in particular to a double-layer feeding and discharging device.
Background
In the prior art, in loading and unloading of an automatic assembly line for carrying material boxes of products such as an IC carrier plate, a PCB and the like, in the SMT industry, the automatic loading and unloading of the product material boxes are all single-size loading and unloading, and the size of the material boxes of customers generally has a plurality of different sizes. When carrying out the manual work and placing the magazine, place single magazine and carry out the material loading, the cost of labor is big, and it is frequent to change the magazine, can not last unmanned operation of long-time persistence. When loading and unloading are carried out, the magazine can only walk to fixed position and just can carry out clamping or transportation of product, can't freely control the position accuracy of magazine. Most of common automatic feeding and discharging structures are of single structures, a full material box needs to be placed manually, an empty material box in the material box cannot automatically discharge the feeding level after product feeding is finished, and the next full material box can be placed only by manually taking the material box, so that production efficiency is low. If the structure is difficult to maintain in the middle of production under the conditions of collision of a machine and the like, the problem can be solved only by stopping the production for a certain time.
Disclosure of Invention
In view of the above, the present utility model provides a dual-layer feeding and discharging device, so as to at least solve one of the above technical problems.
The utility model adopts the technical scheme that:
the utility model provides a double-layer feeding and discharging device which comprises a feeding conveying line, a discharging conveying line and a manipulator, wherein the feeding conveying line and the discharging conveying line are arranged in parallel up and down, the feeding conveying line is used for conveying a material box filled with materials to a material taking position, the discharging conveying line is used for conveying empty material boxes after the materials are taken out for recycling, the manipulator is arranged at one end of the whole feeding conveying line and one end of the whole discharging conveying line and is close to the material taking position, so that the material box filled with the materials, which is used for grabbing the material taking position on the feeding conveying line, moves to the feeding position of processing equipment, and the empty material boxes are moved to the discharging conveying line after all the materials in the material boxes are fed.
Further, the feeding conveying line comprises a feeding frame, driving wheels and a conveying belt, wherein the driving wheels are arranged at two ends of the feeding frame, and the conveying belt is wound on the two driving wheels.
Further, the material loading transfer chain includes the baffle, and two baffles are installed respectively on the material loading frame and are located the both sides of conveyer belt, and the interval and the width looks adaptation of magazine of two baffles.
Further, the material loading transfer chain is including getting the material inductor, gets the material inductor and installs on the material loading frame and be located and get the material level to supply to sense the control material loading transfer chain stop operation of feed box.
Further, the feeding conveying line further comprises an adjusting mechanism which is arranged on the feeding frame and used for adjusting the distance between the two baffles.
Further, adjustment mechanism includes regulating spindle, rack, gear and hand wheel, and the baffle slides and sets up on last work or material rest, and the regulating spindle rotates to be connected in the baffle bottom, and regulating spindle both ends fixed mounting have the gear, is equipped with the rack that meshes with the gear mutually on the material rest, and the hand wheel is fixed in regulating spindle one end to supply rotatory hand wheel drive regulating spindle and gear rotation.
Further, one end of the blanking conveying line, which is close to the manipulator, is provided with a discharging sensor so as to convey the sensed empty material box, and the empty material box is sent out to prompt the taking away of the empty material box after the empty material box on the blanking conveying line is sensed to be fully loaded.
Further, the manipulator comprises a horizontal sliding table, a lifting sliding table and a clamping component, wherein the horizontal sliding table is horizontally arranged at one end of the blanking conveying line, the lifting sliding table is vertically fixed on a horizontal sliding part of the horizontal sliding table, and the clamping component is fixed on the lifting sliding part of the lifting sliding table so as to drive the clamping component to clamp and release the material box.
Further, the clamping assembly comprises a clamping jaw cylinder and a clamping jaw material taking sensor which are arranged on a lifting sliding part of the lifting sliding table, wherein the clamping jaw material taking sensor is used for controlling the horizontal sliding table to stop when the horizontal sliding table drives the clamping jaw cylinder to drive the clamping jaw cylinder to move towards the material taking displacement in the process that a full material box is sensed to be close to the clamping jaw cylinder, and controlling the lifting sliding table to move the clamping jaw cylinder to a clamping position of the material box so as to clamp the material box.
Further, the feeding device also comprises a correction mechanism which is arranged at the bottom of the feeding conveying line and used for correcting the clamping position of the material box.
The utility model has the beneficial effects that:
compared with the prior art, the double-layer feeding and discharging device provided by the utility model has the advantages that the feeding conveying line and the discharging conveying line which are arranged in parallel up and down are arranged, the manipulator is arranged at one end of the whole feeding conveying line and one end of the whole discharging conveying line and close to the material taking position, the material box filled with materials and used for grabbing the material taking position on the feeding conveying line through the manipulator is moved to the feeding position of the processing equipment, and the empty material box is moved to the discharging conveying line after all materials in the material box are fed, so that the empty material box is conveyed back for recycling. Like this, can place a plurality of magazine that are equipped with the material on the material loading conveying line and carry out the material loading in proper order, pass the magazine through the manipulator between material loading transfer chain, unloading transfer chain, the processing equipment, can carry out in proper order empty magazine on unloading conveying line for on the material loading conveying line is placed in to the material loading again, promoted material loading and unloading efficiency, need not the manual work and repeatedly carry out material loading and reloading, can last long-time persistence automatic work to promote production efficiency.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the description serve to explain the utility model. In the drawings of which there are shown,
fig. 1: the first visual angle structure schematic diagram of the double-layer feeding and discharging device is provided;
fig. 2: the second view angle structure schematic diagram of the double-layer feeding and discharging device.
Reference numerals: the feeding conveyor line 1, the discharging conveyor line 2, the manipulator 3, the feeding frame 11, the driving wheel 12, the conveying belt 13, the baffle 14, the material taking sensor 15, the hand wheel 16, the material discharging sensor 21, the horizontal sliding table 31, the lifting sliding table 32, the clamping component 33, the clamping jaw cylinder 331, the clamping jaw material taking sensor 332 and the correction mechanism 4.
Detailed Description
The following describes specific embodiments of the present utility model in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the utility model, are not intended to limit the utility model.
As shown in fig. 1 and 2, the present utility model provides a double-layer feeding and discharging device, which comprises a feeding conveying line 1, a discharging conveying line 2 and a manipulator 3. The feeding conveying line 1 and the discharging conveying line 2 are arranged up and down in parallel, the feeding conveying line 1 is used for conveying a material box filled with materials to a material taking position, and the discharging conveying line 2 is used for conveying the empty material box after the materials are taken out for recycling. The manipulator 3 sets up in material loading transfer chain 1 and the holistic one end of unloading transfer chain 2 and be close to the material taking level to the magazine that is equipped with the material of material taking level on the material loading transfer chain 1 is snatched and is moved to the material loading position of processing equipment, and the material that waits in the magazine is moved to on the unloading transfer chain 2 with empty magazine after the whole material loading is accomplished.
According to the double-layer feeding and discharging device, the feeding conveying line 1 and the discharging conveying line 2 which are arranged in parallel up and down are arranged, the manipulator 3 is arranged at one end of the whole of the feeding conveying line 1 and the whole end of the discharging conveying line 2 and close to the material taking position, the material box with materials on the material taking position on the feeding conveying line 1 is grabbed by the manipulator 3 and moves to the feeding position of processing equipment, and after all materials in the material box are fed, the empty material box is moved to the discharging conveying line 2 so as to convey the empty material box back for recycling. Like this, can place a plurality of magazine that are equipped with the material on material loading transfer chain 1 and carry out the material loading in proper order, pass the magazine through manipulator 3 between material loading transfer chain 1, unloading transfer chain 2, the processing equipment, can carry out with empty magazine in proper order on unloading transfer chain 2 for the material is equipped with again and places on material loading transfer chain 1, promoted material loading and unloading efficiency, need not the manual work and repeatedly carry out material loading and reloading, can last long-time persistence automatic work to promote production efficiency.
In this embodiment, the feeding conveyor line 1 includes a feeding frame 11, a driving wheel 12, a conveyor belt 13, baffles 14 and a material taking sensor 15, the driving wheels 12 are installed at two ends of the feeding frame 11, the conveyor belt 13 is wound on the two driving wheels 12, the two baffles 14 are installed on the feeding frame 11 and located at two sides of the conveyor belt 13, and the interval between the two baffles 14 is adapted to the width of the material box. The material taking sensor 15 is installed on the material loading frame 11 and is located at a material taking position, so that the material loading conveyor line 1 is controlled to stop running when sensing a material box. Optionally, two conveyor belts 13 are arranged in parallel, the feeding frame 11 is provided with a supporting plate for supporting the two conveyor belts 13, and each conveyor belt 13 on each side is provided with two driving wheels 12 for matching and driving. The feeding frame 11 is provided with a driving motor for driving the driving wheel 12 to rotate. In order to adapt to the material boxes with different specifications, the feeding conveyor line 1 further comprises an adjusting mechanism which is arranged on the feeding frame 11 and used for adjusting the distance between the two baffles 14. The adjusting mechanism comprises an adjusting shaft, racks, gears and a hand wheel 16, wherein the baffle 14 is arranged on the feeding frame 11 in a sliding mode, the adjusting shaft is connected to the bottom of the baffle 14 in a rotating mode, the gears are fixedly installed at two ends of the adjusting shaft, the feeding frame 11 is provided with the racks meshed with the gears, and the hand wheel 16 is fixed at one end of the adjusting shaft and used for driving the adjusting shaft and the gears to rotate by rotating the hand wheel 16.
In this embodiment, the blanking conveying line 2 may have the same structure as the feeding conveying line 1, and will not be described herein. One end of the blanking conveying line 2, which is close to the manipulator 3, is provided with a discharging sensor 21 so as to convey the empty material box which is sensed, and after the empty material box on the blanking conveying line 2 is fully loaded, a signal is sent when the empty material box is sensed for 5 to 10 seconds so as to prompt a worker to take the empty material box.
In this embodiment, the manipulator 3 includes a horizontal sliding table 31, a lifting sliding table 32 and a clamping component 33, where the horizontal sliding table 31 is horizontally arranged at one end of the blanking conveying line 2, the lifting sliding table 32 is vertically fixed on a horizontal sliding component of the horizontal sliding table 31, and the clamping component 33 is fixed on the lifting sliding component of the lifting sliding table 32, so as to drive the clamping component 33 to clamp and release the material box. The horizontal sliding table 31 and the lifting sliding table 32 are moving mechanisms disclosed in the prior art, and are not described herein. The clamping assembly 33 comprises a clamping jaw cylinder 331 and a clamping jaw material taking sensor 332 which are arranged on a lifting sliding part of the lifting sliding table 32, wherein the clamping jaw material taking sensor 332 is used for controlling the horizontal sliding table 31 to stop when the horizontal sliding table 31 drives the clamping jaw cylinder 331 to move towards a material taking movement process and sensing that a full material box is close to the clamping jaw cylinder 331, and controlling the lifting sliding table 32 to move the clamping jaw cylinder 331 to a material box clamping position so as to clamp the material box.
In order to improve the positioning accuracy of the clamping jaw cylinder 331 clamping the material taking box, the double-layer feeding and discharging device further comprises a correcting mechanism 4 which is arranged at the bottom of the feeding conveying line 1 and used for correcting the clamping position of the material taking box. The correcting mechanism 4 adopts a correcting cylinder to tightly attach the material box filled with materials to the side top of the clamping jaw cylinder 331 so as to complete the position correction of the material box. The material box filled with the materials is moved to the extension correction position of the correction cylinder through the horizontal sliding table 31 and the lifting sliding table 32. After the position of the material box is corrected by the correction cylinder, the material box filled with the material is moved to the feeding position of the processing equipment through the horizontal sliding table 31 and the lifting sliding table 32.
The manipulator 3 in this embodiment is realized by adopting the cooperation of the horizontal sliding table 31, the lifting sliding table 32 and the clamping component 33, and has the advantages of simple structure, easy purchase of accessories, convenient manufacture, low manufacturing cost and easy realization of accurate movement of the material box. It is to be understood that the robot arm 3 is not limited to the above-described configuration, as long as a device for moving the magazine between the loading position of the loading conveyor line 1, the unloading conveyor line 2, and the processing equipment can be realized.
Any combination of the various embodiments of the utility model should be considered as being within the scope of the present disclosure, as long as the inventive concept is not violated; within the scope of the technical idea of the utility model, any combination of various simple modifications and different embodiments of the technical proposal without departing from the inventive idea of the utility model should be within the scope of the utility model.
Claims (10)
1. The utility model provides a unloader in bilayer which characterized in that: including material loading transfer chain (1), unloading transfer chain (2) and manipulator (3), material loading transfer chain (1) and unloading transfer chain (2) are arranged from top to bottom in parallel, material loading transfer chain (1) is used for carrying the magazine that is equipped with the material to getting the material position, unloading transfer chain (2) are used for carrying out with taking off the empty magazine behind the material and come out for cyclic utilization, manipulator (3) set up in material loading transfer chain (1) and the holistic one end of unloading transfer chain (2) and be close to the material level of getting, in order to snatch the magazine that is equipped with the material of material level on material loading transfer chain (1) and remove to the material loading position of processing equipment, wait to remove empty magazine to on unloading transfer chain (2) after the whole material that is gone up in the magazine.
2. The dual-layer feeding and discharging device according to claim 1, wherein: the feeding conveying line (1) comprises a feeding frame (11), driving wheels (12) and a conveying belt (13), wherein the driving wheels (12) are arranged at two ends of the feeding frame (11), and the conveying belt (13) is wound on the two driving wheels (12).
3. The dual-layer feeding and discharging device according to claim 2, wherein: the feeding conveying line (1) comprises baffle plates (14), wherein two baffle plates (14) are respectively arranged on the feeding frame (11) and positioned on two sides of the conveying belt (13), and the distance between the two baffle plates (14) is matched with the width of the material box.
4. A dual-layer loading and unloading device according to claim 3, wherein: the feeding conveying line (1) comprises a material taking inductor (15), wherein the material taking inductor (15) is arranged on the feeding frame (11) and located at a material taking position, so that the feeding conveying line (1) is controlled to stop running when a material box is sensed.
5. A dual-layer loading and unloading device according to claim 3, wherein: the feeding conveying line (1) further comprises an adjusting mechanism which is arranged on the feeding frame (11) and used for adjusting the distance between the two baffles (14).
6. The dual-layer feeding and discharging device according to claim 5, wherein: the adjusting mechanism comprises an adjusting shaft, racks, gears and a hand wheel (16), the baffle (14) is arranged on the feeding frame (11) in a sliding mode, the adjusting shaft is connected to the bottom of the baffle (14) in a rotating mode, the gears are fixedly mounted at two ends of the adjusting shaft, the racks meshed with the gears are arranged on the feeding frame (11), and the hand wheel (16) is fixed at one end of the adjusting shaft so that the hand wheel (16) can rotate to drive the adjusting shaft and the gears to rotate.
7. The dual-layer feeding and discharging device according to claim 1, wherein: one end of the blanking conveying line (2) close to the manipulator (3) is provided with a discharging inductor (21) so as to convey the empty material box sensed, and the empty material box on the blanking conveying line (2) is sensed to send a signal to prompt the taking away of the empty material box after being fully loaded.
8. The dual-layer feeding and discharging device according to claim 1, wherein: the manipulator (3) comprises a horizontal sliding table (31), a lifting sliding table (32) and a clamping component (33), wherein the horizontal sliding table (31) is horizontally arranged at one end of the blanking conveying line (2), the lifting sliding table (32) is vertically fixed on a horizontal sliding component of the horizontal sliding table (31), and the clamping component (33) is fixed on the lifting sliding component of the lifting sliding table (32) so as to drive the clamping component (33) to clamp and release the material box.
9. The dual-layer feeding and discharging device according to claim 8, wherein: the clamping component (33) comprises a clamping jaw cylinder (331) and a clamping jaw material taking sensor (332) which are arranged on a lifting sliding part of the lifting sliding table (32), wherein the clamping jaw material taking sensor (332) is used for controlling the horizontal sliding table (31) to stop when the horizontal sliding table (31) drives the clamping jaw cylinder (331) to approach to the clamping jaw cylinder (331) in the material taking moving process to sense that a full material box is close to the clamping jaw cylinder (331), and controlling the lifting sliding table (32) to move the clamping jaw cylinder (331) to a material box clamping position to clamp the material box.
10. The dual-layer feeding and discharging device according to claim 1, wherein: the automatic feeding device also comprises a correction mechanism (4) which is arranged at the bottom of the feeding conveying line (1) and used for correcting the clamping position of the material box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320421699.3U CN219751141U (en) | 2023-02-27 | 2023-02-27 | Double-layer feeding and discharging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320421699.3U CN219751141U (en) | 2023-02-27 | 2023-02-27 | Double-layer feeding and discharging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219751141U true CN219751141U (en) | 2023-09-26 |
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ID=88073111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320421699.3U Active CN219751141U (en) | 2023-02-27 | 2023-02-27 | Double-layer feeding and discharging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219751141U (en) |
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2023
- 2023-02-27 CN CN202320421699.3U patent/CN219751141U/en active Active
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