CN219586105U - Bubble remover for sugarcane juice - Google Patents

Bubble remover for sugarcane juice Download PDF

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Publication number
CN219586105U
CN219586105U CN202222705192.9U CN202222705192U CN219586105U CN 219586105 U CN219586105 U CN 219586105U CN 202222705192 U CN202222705192 U CN 202222705192U CN 219586105 U CN219586105 U CN 219586105U
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China
Prior art keywords
impurity removing
transmission
removing cavity
cavity
scraping plate
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CN202222705192.9U
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Chinese (zh)
Inventor
罗尉
陈杨卫
彭亚东
丘军燕
吴军华
翁磊浩
秦鸿
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Guangxi Miyi Tianxia Sugar Technology Co.,Ltd.
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Guangxi Xinmiji Sugar Co ltd
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Abstract

The utility model discloses a bubble remover for sugarcane juice, which comprises a impurity removing cavity, a scraping plate component, a heating component and a driving motor, wherein the impurity removing cavity is provided with a plurality of air inlets; a feed pipe and a discharge pipe with a switch are arranged on one side in the impurity removal cavity, and a residue storage groove is arranged on the other side; the scraping plate component is arranged above the cavity and is connected with a driving motor arranged at the outer side of the impurity removing cavity; the heating component is connected with the impurity removing cavity. According to the utility model, the heating component is matched with the scraping plate component, so that cane juice in the impurity removing cavity is heated to remove cane dross and solidified colloid in the cane juice, the whole structure of the bubble removing machine is simple, the use is convenient, the impurity removing effect is good, and the quality of finished sucrose can be improved.

Description

Bubble remover for sugarcane juice
Technical Field
The utility model relates to the technical field of sugar cane sugar production, in particular to a bubble remover for cane juice.
Background
Sugarcane is a temperate and tropical crop, is a raw material for manufacturing sucrose, and can refine ethanol as an energy substitute. The sugarcane contains rich sugar and water, and also contains various vitamins, fat, protein, organic acid, calcium, iron and other substances which are very beneficial to metabolism of human bodies, and is mainly used for preparing sugar. The sugar cane sugar manufacturing process comprises juice extracting, cleaning, evaporating, crystallizing, honey separating and drying. The common methods for extracting juice from sugarcane include a squeezing method and an exudation method, wherein the squeezing method is a method for extracting juice from sugarcane by matching pretreatment and squeezing equipment with an exudation system; the exudation method is a method that sugar of the sugarcane is continuously leached and washed out by preprocessing and crushing the sugarcane, leaching the sugarcane material by water and dilute sugar juice through exudation equipment and a certain juice flowing system. The cleaning process is to carry out the procedures of centrifugal separation and clarification film treatment on cane juice, so as to clarify the cane juice more effectively, and facilitate the subsequent evaporation crystallization and the like. However, after the sugarcane juice is extracted in the prior art, more impurities are in the sugarcane juice, and the impurities in the sugarcane juice are difficult to remove by directly centrifuging, so that the finished product has more sucrose impurities and low quality.
Disclosure of Invention
Aiming at the defect that impurities in cane juice cannot be removed in the sugar manufacturing process and finished sucrose is affected, the utility model provides a sugar-free cane juice. The cane juice bubble remover is convenient for removing impurities from cane juice, convenient to use and good in impurity removing effect, and can improve the quality of the subsequent finished product sucrose.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a bubble remover for sugarcane juice comprises a impurity removing cavity, a scraper component, a heating component and a driving motor; a feed pipe and a discharge pipe with a switch are arranged on one side in the impurity removal cavity, and a residue storage groove is arranged on the other side; the scraping plate component is arranged above the cavity and is connected with a driving motor arranged at the outer side of the impurity removing cavity; the heating component is connected with the impurity removing cavity; the scraper component consists of a transmission shaft group and scrapers; the transmission shaft group comprises two rotating shafts, bearing seats, transmission teeth and a transmission chain, each rotating shaft is provided with the transmission teeth, and two ends of each rotating shaft are fixedly arranged at two sides of the impurity removing cavity through the bearing seats; the transmission chain is meshed with the transmission teeth of the two rotating shafts respectively to form a transmission mechanism; the scraping plate is fixedly connected to the transmission chain; the driving motor is connected with a rotating shaft.
Further, the two transmission mechanisms are uniformly arranged on the two rotating shafts; when the scraping plates are connected, two sides of the bottom of each scraping plate are respectively connected with the transmission chains of the two transmission mechanisms. The two transmission mechanisms are connected with the scraping plate when in use, so that the stable connection of the scraping plate is ensured, and the phenomenon of deflection in the movement process of the scraping plate is avoided.
Further, the number of the scraping plates is two or more, and the scraping plates are uniformly arranged on the transmission chain; the tail end of the scraping plate is also connected with a scraping blade through a screw. The two or more scraping plates can improve the impurity removal efficiency of the bubble remover in use; the scraping blade connected through the screw is convenient to detach, is convenient to clean and replace, and further reduces maintenance and replacement cost of the bubble remover.
Further, at least two groups of scraper components are provided, and each two groups of scraper components are respectively provided with a transmission tooth on two adjacent rotating shafts, and the two transmission teeth are connected through a transmission chain; the driving motor is arranged on one side of the impurity removal cavity close to the residue storage groove and is connected with a rotating shaft of a similar scraping plate component. When the scraper blade assembly is used, the driving motor rotates to drive the rotating shaft of one group of scraper blade components to rotate, and the transmission chain drives the next group of scraper blade components to rotate, so that the movement of the whole scraper blade component is realized; at least two sets of scraper blade parts can improve edulcoration efficiency when using to can effectively avoid setting up a set of scraper blade part, because of the too long phenomenon that leads to the scraper blade transmission not steady enough of drive chain, influence the edulcoration effect of bubble remover.
Further, the heating component comprises a conveying pipeline and a steam heat source machine; the conveying pipeline is arranged at the bottom of the impurity removing cavity, and two ends of the conveying pipeline penetrate through the impurity removing cavity to be connected with the steam heat source machine. When the device is used, the steam heat source machine is started, the steam heat source machine heats liquid to form high-temperature steam, the high-temperature steam is conveyed to the bottom of the impurity removing cavity through the conveying pipe, cane juice in the impurity removing cavity is heated, and impurities of the cane juice are separated; the steam heat source machine is used as a heat source of the bubble remover, and has the advantages of high heat efficiency, intelligent frequency conversion, safety, energy saving and convenient use.
Further, the conveying pipeline is arranged at the bottom of the impurity removing cavity in a folded shape. The heating area of the frame cavity can be increased through the conveying pipeline arranged in the folded line shape, so that the heating rate of cane juice is accelerated, and the cane juice is heated more uniformly and fully.
Further, a filter screen is arranged in the impurity removing cavity, and the filter screen is arranged at the middle upper part of the impurity removing cavity and below the feeding pipe. When cane juice enters the filter screen, large filter residues contained in the cane juice can be filtered out firstly, so that the filter residues are prevented from being too large, and the filter residues are difficult to remove after sinking; meanwhile, in the using process of the bubble removing device, after the cane juice is heated, the separated impurities are collected above the filter screen through the filter screen, so that the scraping plate is convenient to scrape.
Further, the side of the impurity removing cavity is also provided with a sedimentation tank, and an outlet of the discharging pipe is communicated with the sedimentation tank. The cane juice subjected to impurity removal enters a sedimentation tank through a discharge hole, so that impurities in the cane juice are further settled and separated, and the quality of the finished sucrose is improved.
During the use, with the cane juice in the edulcoration cavity through the inlet pipe input, afterwards open heating element, the cane juice in the edulcoration cavity is heated to 100-105 ℃, cane juice heating element is to the temperature back cane juice in cane juice impurity such as sugarcane dross and solidification colloid can separate out from the cane juice, then come-up on the cane juice, afterwards open driving motor, driving motor drives the pivot and rotates, the pivot drives the driving tooth simultaneously and rotates, make the driving chain drive another pivot move, and then drive the scraper blade on the driving chain along the path motion of driving chain, scrape the impurity in the edulcoration cavity in the residue storage tank, realize the edulcoration operation, afterwards open the switch of discharging pipe department, the cane juice after the edulcoration flows out the edulcoration cavity through the discharging pipe.
Compared with the prior art, the utility model has the following advantages and beneficial effects:
1. according to the utility model, the heating component in the impurity removing cavity is used for heating cane juice to separate out impurities in the cane juice, and then the electric driving scraper component is driven to move, so that the impurities separated out from the surface of the cane juice are scraped into the residue containing groove of the cavity to be collected, so that the impurity removing operation of the cane juice is realized.
2. The driving motor drives the scraper component to move, the transmission mechanism of the transmission shaft group drives the scraper to move, impurities separated from cane juice are removed, and the impurity removal process is stable and reliable; meanwhile, the scraping plates are respectively connected with the two transmission mechanisms in a combined way, so that stable and reliable connection of the scraping plates is further ensured, and the phenomenon of deviation or inclination cannot occur in the using process.
3. The utility model realizes the steam heating of cane juice in the impurity removing cavity through the cooperation of the steam pipeline and the steam heat source machine, adopts the steam heat source machine to realize safe and energy saving, has high heating speed, can reduce the heating time of the cane juice, indirectly improves the dust removal efficiency and improves the sugar production efficiency.
4. According to the utility model, the impurity-removed cane juice is further settled by the settling pond, so that impurities in the cane juice can be more fully removed, the purity of the finished product sucrose is further improved, and the finished product quality is high.
Drawings
Fig. 1 is a schematic perspective view of a bubble removing machine for sugarcane juice according to the present utility model.
Fig. 2 is a schematic diagram showing the connection between the scraper member and the driving motor of a bubble removing machine for sugarcane juice according to the present utility model.
FIG. 3 is a schematic view showing the connection between the heating element and the impurity removing chamber of the bubble removing device for sugarcane juice.
Fig. 4 is a schematic perspective view of a scraper blade of a bubble removing machine for sugarcane juice according to the present utility model.
The attached drawings are identified:
the device comprises a impurity removing cavity body-1, a feeding pipe-11, a switch 12, a discharging pipe-13, a residue accommodating groove-14, a filter screen-15, a scraper blade component-2, a transmission shaft group-21, a rotating shaft-211, a bearing seat-212, transmission teeth-213, a transmission chain-214, a scraper blade-22, a heating component-3, a conveying pipeline-31, a steam heat source machine-32, a driving motor-4 and a sedimentation tank-5.
Description of the embodiments
The utility model is further described below with reference to the accompanying drawings.
Example 1:
a bubble remover for sugarcane juice comprises a impurity removing cavity 1, a scraper component 2, a heating component 3 and a driving motor 4; one side in the impurity removing cavity 1 is provided with a feed pipe 11 and a discharge pipe 13 with a switch 12, and the other side is provided with a residue accommodating groove 14; the scraper component 2 is arranged above the cavity and is connected with a driving motor 4 arranged outside the impurity removal cavity 1; the heating component 3 is connected with the impurity removing cavity 1; the scraper component 2 consists of a transmission shaft group 21 and scrapers 22; the transmission shaft group 21 comprises two rotating shafts 211, bearing seats 212, transmission teeth 213 and a transmission chain 214, each rotating shaft 211 is provided with the transmission teeth 213, and two ends of the rotating shaft 211 are fixedly arranged at two sides of the impurity removing cavity 1 through the bearing seats 212; the transmission chains 214 are respectively meshed with the transmission teeth 213 of the two rotating shafts 211 to form a transmission mechanism; the scraper 22 is fixedly connected to a transmission chain 214; the driving motor 4 is connected to a rotating shaft 211.
When the device is used, cane juice is input into the impurity removing cavity 1 through the feed pipe 11, then the heating part 3 is opened, the heating part 3 heats the cane juice in the impurity removing cavity 1 to 100-105 ℃, impurities such as cane scum and solidified colloid in the cane juice can be separated out from the cane juice after the cane juice is heated to the temperature, then the cane juice floats on the cane juice, the driving motor 4 drives the scraper part 2 to move along the direction shown by an arrow in the figure 1, specifically, the driving motor 4 drives the rotating shaft 211 to rotate, the rotating shaft 211 simultaneously drives the driving teeth 213 to rotate, the driving chain 214 drives the other rotating shaft 211 to move, then the scraper 22 on the driving chain 214 moves along the moving path of the driving chain 214, the impurities in the impurity removing cavity 1 are scraped into the residue accommodating groove 14, the impurity removing operation is realized, the impurities on the surface of the cane juice are scraped into the residue accommodating groove 14 of the impurity removing cavity 1, then the switch 12 at the discharging pipe 13 is opened, and the cane juice after the impurity removing flows out of the impurity removing cavity through the discharging pipe 13.
Example 2:
the difference from the embodiment 1 is that the two transmission mechanisms are uniformly arranged on the two rotating shafts 211; when the scraping plate 22 is connected, two sides of the bottom of the scraping plate 22 are respectively connected with the transmission chains 214 of the two transmission mechanisms. The two transmission mechanisms are connected with the scraping plate 22 when in use, so that the scraping plate 22 is ensured to be connected stably, and the phenomenon of deflection in the movement process of the scraping plate 22 is avoided.
The impurity removing cavity 1 is internally provided with a filter screen 15, and the filter screen 15 is arranged at the middle upper part of the impurity removing cavity 1 and below the feeding pipe 11. When cane juice enters, the filter screen 15 can filter out large filter residues contained in the cane juice firstly so as to avoid overlarge filter residues, and the filter residues are difficult to remove after sinking; meanwhile, in the use process of the bubble remover, after the cane juice is heated, the separated impurities are collected above the filter screen 15 through the filter screen 15, so that the scraper 22 can be conveniently scraped.
The working principle of this embodiment is the same as that of embodiment 1.
Example 3:
unlike embodiment 1, the scraper 22 has two or more than two blades uniformly arranged on the transmission chain 214; the end of the scraping plate 22 is also connected with a scraping blade through a screw. Two or more scrapers 22 can improve the impurity removal efficiency of the bubble remover in use; the scraping blade connected through the screw is convenient to detach, is convenient to clean and replace, and further reduces maintenance and replacement cost of the bubble remover.
At least two groups of scraper components 2 are arranged, and each two groups of scraper components 2 are respectively provided with a transmission tooth 213 on two adjacent rotating shafts 211, and the two transmission teeth 213 are connected through a transmission chain 214; the driving motor 4 is arranged at one side of the impurity removing cavity 1 close to the residue accommodating groove 14 and is connected with a rotating shaft 211 of the similar scraper component 2. When in use, the driving motor 4 rotates to drive the rotating shaft 211 of one group of scraper components 2 to rotate, and the transmission chain 214 drives the next group of scraper components 2 to rotate, so that the whole scraper components 2 can move; the scraper blade part 2 of at least two sets of can improve edulcoration efficiency when using to can effectively avoid setting up a set of scraper blade part 2, because of the too long phenomenon that leads to scraper blade 22 transmission not steady enough of drive chain 214, influence the edulcoration effect of bubble remover.
The working principle of this embodiment is the same as that of embodiment 1.
Example 4:
the difference from embodiment 1 is that the heating member 3 includes a delivery pipe 31 and a steam heat source unit 32; the conveying pipeline 31 is arranged at the bottom of the impurity removing cavity 1, and two ends of the conveying pipeline 31 penetrate through the impurity removing cavity 1 and are connected with the steam heat source machine 32. When the device is used, the steam heat source machine 32 is started, the steam heat source machine 32 heats liquid to form high-temperature steam, the high-temperature steam is conveyed to the bottom of the impurity removing cavity 1 through the conveying pipe, cane juice in the impurity removing cavity is heated, and impurities of the cane juice are separated; the steam heat source unit 32 is used as a heat source of the bubble remover, and has high heat efficiency, intelligent frequency conversion, safety, energy saving and convenient use.
The conveying pipeline 31 is arranged at the bottom of the impurity removing cavity 1 in a zigzag shape. The heating area of the frame cavity can be increased by the conveying pipeline 31 arranged in a folded line shape, so that the heating rate of cane juice is accelerated, and the cane juice is heated more uniformly and fully.
The working principle of this embodiment is the same as that of embodiment 1.
Example 5:
the difference with the embodiment 1 is that the side of the impurity removing cavity 1 is also provided with a sedimentation tank 5, and the outlet of the discharging pipe 13 is communicated with the sedimentation tank 5. The cane juice subjected to impurity removal enters a sedimentation tank 5 through a discharge hole, so that impurities in the cane juice are further settled and separated, and the quality of the finished sucrose is improved.
The working principle of this embodiment is the same as that of embodiment 1.
In the description of the present utility model, numerous specific details are set forth. However, it is understood that embodiments of the utility model may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model, and are intended to be included within the scope of the appended claims and description.

Claims (6)

1. A bubble remover for sugarcane juice, characterized in that: comprises a impurity removing cavity (1), a scraping plate component (2), a heating component (3) and a driving motor (4); one side in the impurity removing cavity (1) is provided with a feed pipe (11) and a discharge pipe (13) with a switch (12), and the other side is provided with a residue accommodating groove (14); the scraping plate component (2) is arranged above the cavity and is connected with a driving motor (4) arranged outside the impurity removing cavity (1); the heating component (3) is connected with the impurity removing cavity (1); the scraper component (2) consists of a transmission shaft group (21) and scrapers (22); the transmission shaft group (21) comprises two rotating shafts (211), a bearing seat (212), transmission teeth (213) and a transmission chain (214), wherein the transmission teeth (213) are arranged on each rotating shaft (211), and two ends of each rotating shaft (211) are fixedly arranged at two sides of the impurity removing cavity (1) through the bearing seat (212); the transmission chain (214) is meshed with transmission teeth (213) of the two rotating shafts (211) respectively to form a transmission mechanism; the scraping plate (22) is fixedly connected to the transmission chain (214); the driving motor (4) is connected with a rotating shaft (211); the scraping plates (22) are uniformly arranged on the transmission chain (214); the tail end of the scraping plate (22) is also connected with a scraping blade through a screw; at least two groups of scraper components (2) are arranged, transmission teeth (213) are respectively arranged on two adjacent rotating shafts (211) of each two groups of scraper components (2), and the two transmission teeth (213) are connected through a transmission chain (214); the driving motor (4) is arranged on one side of the impurity removing cavity (1) close to the residue accommodating groove (14) and is connected with a rotating shaft (211) of the similar scraper component (2).
2. A de-bubbling device for sugarcane juice as claimed in claim 1, wherein: the two transmission mechanisms are uniformly arranged on the two rotating shafts (211); when the scraping plate (22) is connected, two sides of the bottom of the scraping plate (22) are respectively connected with the transmission chains (214) of the two transmission mechanisms.
3. A de-bubbling device for sugarcane juice as claimed in claim 1, wherein: the heating component (3) comprises a conveying pipeline (31) and a steam heat source machine (32); the conveying pipeline (31) is arranged at the bottom of the impurity removing cavity (1), and two ends of the conveying pipeline (31) penetrate through the impurity removing cavity (1) to be connected with the steam heat source machine (32).
4. A de-bubbling device for sugarcane juice as claimed in claim 3, wherein: the conveying pipeline (31) is arranged at the bottom of the impurity removing cavity (1) in a zigzag shape.
5. A de-bubbling device for sugarcane juice as claimed in claim 1, wherein: a filter screen (15) is arranged in the impurity removing cavity (1), and the filter screen (15) is arranged at the middle upper part of the impurity removing cavity (1) and below the feeding pipe (11).
6. A de-bubbling device for sugarcane juice as claimed in claim 1, wherein: the side of the impurity removal cavity (1) is also provided with a sedimentation tank (5), and the outlet of the discharging pipe (13) is communicated with the sedimentation tank (5).
CN202222705192.9U 2022-10-14 2022-10-14 Bubble remover for sugarcane juice Active CN219586105U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222705192.9U CN219586105U (en) 2022-10-14 2022-10-14 Bubble remover for sugarcane juice

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222705192.9U CN219586105U (en) 2022-10-14 2022-10-14 Bubble remover for sugarcane juice

Publications (1)

Publication Number Publication Date
CN219586105U true CN219586105U (en) 2023-08-25

Family

ID=87690115

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222705192.9U Active CN219586105U (en) 2022-10-14 2022-10-14 Bubble remover for sugarcane juice

Country Status (1)

Country Link
CN (1) CN219586105U (en)

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Effective date of registration: 20240628

Address after: 545799 East of the first floor of the office building, No. 37 Jianzhong Street, Toupai Town, Jinxiu County, Laibin City, Guangxi Zhuang Autonomous Region

Patentee after: Guangxi Miyi Tianxia Sugar Technology Co.,Ltd.

Country or region after: China

Address before: 530029 Room 101, Room 103, Unit 2, Building 1, Qingxiu Garden, No. 16-1, Qingxiu Road, Qingxiu District, Nanning City, Guangxi Zhuang Autonomous Region

Patentee before: Guangxi Xinmiji Sugar Co.,Ltd.

Country or region before: China