CN109701307B - Honey impurity removing device and method - Google Patents

Abstract

The invention discloses a honey impurity removal device, comprising: a honey impurity removal device, characterized in that it comprises: a box body, a feeding port is arranged on the top, a filter port is arranged on the side wall of the box body, and the filter port A filter screen is arranged at the place; the main shaft is arranged inside the box, and a scraper is arranged at one end of the main shaft, and the scraper is in contact with the surface of the filter screen, and a propeller is also arranged on the main shaft, so The force generated by the rotation of the propeller is directed towards the filter net. The invention also discloses a honey removal method. The invention can automatically remove and transport the impurities on the filter net, saves time and effort, realizes the continuous impurity removal operation, and improves the efficiency, stability and product quality of honey removal.

Description

Device and method for removing impurities from honey

technical field

The invention relates to the field of honey processing. More specifically, the present invention relates to a device and method for removing impurities from honey.

Background technique

Honey is a natural sweet substance that bees collect from the nectar, secretion or honeydew of plants, mix with their own secretions, and fully brew. Raw honey contains bee carcass, wax residue, plant pollen, dust and other impurities, which need to be removed in time during honey processing to improve honey storage stability and product quality. Honey is a supersaturated solution containing a variety of sugars, its sugar content is as high as 70-80%, mainly glucose (33-35%) and fructose (38-40%), and it is viscous at room temperature If the fluid cannot be removed in a timely and effective manner, the glucose component in the honey will be crystallized and precipitated, which will increase the difficulty of subsequent honey processing.

At present, the honey removal generally adopts the double filter method to realize the honey removal. The double filter method uses the bag filter to remove the impurities. Before the removal operation, the honey needs to be preheated, and then pumped through the delivery pump. With the extension of working time, the filter bag is prone to clogging, which increases the operating pressure of the filter, thereby increasing the risk of side leakage of the filter bag. At the same time, long-term high-pressure operation will greatly shorten the service life of the filter material. During the impurity removal operation, the working pressure will be monitored regularly. When the pressure reaches the rated upper limit, the filter needs to be cleaned and the filter bag replaced. Risk of secondary pollution. Therefore, there is an urgent need to design a honey impurity removal device and a corresponding method that can overcome the above-mentioned defects to a certain extent.

Contents of the invention

An object of the present invention is to provide a device and method for removing impurities from honey, which can automatically remove and transport impurities on the filter screen, save time and effort, realize continuous removal of impurities, and improve the efficiency and stability of removing impurities from honey.

In order to achieve these objects and other advantages according to the present invention, a honey impurity removal device is provided, comprising:

The box body is provided with a feeding port on its top, and a filter port is provided on the side wall of the box body, and a filter screen is provided at the filter port;

The main shaft, which is arranged inside the box, is provided with a scraper at one end of the main shaft, and the scraper is in contact with the surface of the filter screen, and the main shaft is also provided with a propeller, and the function of the rotation of the propeller is force toward the filter.

Preferably, in the honey impurity removal device, the middle part of the surface of the filter screen toward the inside of the box is inwardly recessed to form a strip-shaped groove, and a impurities-removing cylinder is arranged in the strip-shaped groove. The lower end of the miscellaneous cylinder is open, and the lower end of the miscellaneous removal cylinder is detachably connected with a miscellaneous storage box. The inside of the miscellaneous removal cylinder is provided with an auger, and the conveying direction of the auger is towards the miscellaneous storage box. A strip-shaped through hole is formed at a position close to the filter screen on one side, and holes having the same diameter as the filter screen are distributed in the area where the impurity removal cylinder is in contact with the strip-shaped groove.

Preferably, the described honey impurity removal device also includes:

The outer cover is arranged outside the box body and is arranged at the filter port, the outer cover is provided with a first discharge port, and the discharge position is provided with a valve.

Preferably, the described honey impurity removal device also includes:

At least two first miscellaneous removal boxes, the at least two first miscellaneous removal boxes are detachably arranged on the upper part inside the box, and the bottom and sides of the at least two first miscellaneous removal boxes are provided with filter holes , the pore size range of the filter hole is 500-900 μm.

Preferably, the described honey impurity removal device also includes:

The impurity removal plate is arranged under the at least two first impurity removal boxes, the aperture range of the impurity removal plate is 160-380 μm, the impurity removal plate is formed by connecting an inclined part and a horizontal part, and the box A cleaning hole is provided at a position corresponding to the horizontal part on the side wall of the body, and a hole cover is detachably provided at the cleaning hole.

Preferably, the described honey impurity removal device also includes:

A deflector and a heating plate, the deflector is arranged obliquely under the at least two first miscellaneous removal boxes, and is used to guide the honey to the inclined part, and the heating plate is arranged on the deflector and between the impurity removal plate.

Preferably, in the honey removal device, the side wall and the bottom of the box are provided with a water bath jacket, and the outer wall of the box is provided with an insulating layer;

The bottom periphery of the box body is provided with a frame, the bottom center of the box body protrudes downwards, and a second discharge port is provided, and a second miscellaneous removal box is connected to the second discharge port. A valve is arranged at the second discharge port.

Preferably, in the honey removal device, the scraper extends in a streamlined shape, and the scraper is provided with bristles.

Preferably, in the honey removal device, the other end of the main shaft passes through the box and is power-connected with the first motor, and the auger is driven by the second motor.

The invention also provides a method for removing impurities in honey, using the device for removing impurities in honey.

The present invention at least includes the following beneficial effects:

The invention has no complex mechanical structure, low energy consumption and low failure rate. The present invention uses the impurity removal box for the first step of impurity removal, then uses the impurity removal plate for the second step of impurity removal, and finally uses the filter net for the third step of impurity removal, and can use the cleaning component to automatically clean and move the impurities on the filter net To the miscellaneous storage box, saving time and effort, improving the efficiency and stability of honey removal, and enabling uninterrupted production. The present invention utilizes the propeller to apply force towards the filter screen to the honey in the box, so as to accelerate the removal of impurities from the honey.

Other advantages, objectives and features of the present invention will partly be embodied through the following descriptions, and partly will be understood by those skilled in the art through the research and practice of the present invention.

Description of drawings

Fig. 1 is the structural representation of an embodiment of the present invention;

Fig. 2 is the structural representation of scraper of the present invention;

Fig. 3 is the structural schematic diagram 2 of scraping board;

Figure 4 is a schematic structural view of the impurity removal cylinder and filter screen;

Figure 5 is a schematic structural view of the impurity removal cylinder.

Detailed ways

The present invention will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it with reference to the description.

It should be understood that terms such as "having", "comprising" and "including" as used herein do not entail the presence or addition of one or more other elements or combinations thereof.

In one technical solution, as shown in Figures 1-5, the honey impurity removal device includes:

The top of the box body 2 is provided with a feed inlet, the side wall of the box body 2 is provided with a filter port, and the filter port is provided with a filter screen 102;

The main shaft 8 is arranged inside the box body 2, and one end of the main shaft 8 is provided with a scraper 10, and the scraper 10 is in contact with the surface of the filter screen 102, and the main shaft 8 is also provided with a propeller 9 , the force generated by the rotation of the propeller 9 is directed towards the filter screen 102 .

In the above technical solution, taking the vertical setting of the box body 2 as an example, the top of the box body 2 is provided with a feed inlet for feeding raw honey, the side wall of the box body 2 is provided with a filter port, and a filter screen 102 is provided at the filter port. , The filter screen 102 is used to filter out impurities such as bee carcasses, wax residues, plant pollen, and dust. The main shaft 8 is arranged horizontally, and the position of the main shaft 8 corresponds to the filter screen 102. The end of the main shaft 8 facing the filter screen 102 is provided with a scraper 10, and the main shaft 8 is also provided with a propeller 9. The plate 10 is used to scrape the impurities remaining on the inner surface of the filter screen 102 away from the filter screen 102, so as to avoid the clogging of the filter screen 102 in real time. The propeller 9 is designed in the shape of the paddle so that when the propeller 9 is stirred in the raw material honey, it can Honey exerts the active force toward filter screen 102, and the design of propeller 9 paddle shapes can be realized by prior art. It can be seen that this technical solution simultaneously drives the scraper 10 and the propeller 9 through a main shaft 8 to clean up impurities, apply thrust and stir for raw honey, has a simple structure, and improves the filtration speed and filtration efficiency of raw honey , and facilitate non-stop raw honey filtration operations.

In another technical solution, in the honey impurity removal device, the filter screen 102 is recessed inward toward the middle of the surface of the box body 2 to form a strip-shaped groove, and a strip-shaped groove is provided in the strip-shaped groove. The miscellaneous cylinder 11, the lower end of the miscellaneous cylinder 11 is open, the lower end of the miscellaneous cylinder 11 is detachably connected with a miscellaneous storage box 13, the inside of the miscellaneous cylinder 11 is provided with an auger 12, and the transportation of the auger 12 The direction is towards the miscellaneous storage box 13, and a strip-shaped through hole 1101 is formed on one side of the miscellaneous removal cylinder 11 close to the filter screen 102, and the area where the miscellaneous removal cylinder 11 is in contact with the strip-shaped groove is distributed There are holes 1102 with the same aperture as the filter screen 102 . Here, the preferred structure of the filter screen 102 is provided, that is, the impurity removal cylinder 11 and the auger 12 are arranged in the middle of the filter screen 102, and the side of the impurity removal cylinder 11 is provided with a strip-shaped through hole. The direction of rotation of the plate 10 is related, so that the scraper 10 can scrape the impurities on the filter screen 102 into the impurity removal cylinder 11 from the strip-shaped through hole, and the auger 12 is used to rotate to drive the impurities entering the impurity removal cylinder 11 to move. , the present technical solution is to move to storage in miscellaneous storage box 13. There are holes in the area where the miscellaneous removal cylinder 11 is in contact with the bar-shaped groove, which facilitates the filtration of raw honey and prevents a large amount of raw honey from being deposited into the miscellaneous storage box 13 . Preferably, as shown in Figure 5, the cross-section of the bar-shaped groove is an excellent arc, and the radius of the impurity removal cylinder 11 is the same as that of the bar-shaped groove, and only part of the area of the impurity removal cylinder 11 is higher than the surface of the filter screen 102, and most of the area , that is, the area occupied by the hole 1102 fits with the strip groove. It can be seen that this technical solution provides an optimal solution for removing, transporting, and storing impurities. During this process, there is no need to shut down the impurity removal device, which can realize uninterrupted production, save time and effort, and can improve the efficiency of honey removal and stability.

In another technical solution, the honey impurity removal device also includes:

The outer cover 14 is arranged outside the box body 2 and is arranged at the filter opening. The outer cover 14 is provided with a first discharge port, and a valve is provided at the discharge position. Here, an outer cover 14 is provided, and the cover is located outside the filter port, so that the filtered raw honey can enter the space formed by the outer cover 14 and the outer wall of the box body 2, and then be released through the valve, which facilitates the collection of filtered honey and reduces the need for removal. The risk of secondary pollution of the mixed honey.

In another technical solution, the honey impurity removal device also includes:

At least two first miscellaneous removal boxes 3, the at least two first miscellaneous removal boxes 3 are detachably arranged on the inner upper part of the box body 2, the bottom and sides of the at least two first miscellaneous removal boxes 3 are A filter hole is provided, and the diameter range of the filter hole is 500-900 μm. Here, the first miscellaneous removal box 3 provides preliminary filtration for the raw honey to filter out relatively large impurities. The two first miscellaneous removal boxes 3 work alternately to avoid poor filtration due to blockage of the filter holes, and effectively solve the problem of bees. Carcasses adversely affect honey quality during subsequent heating.

In another technical solution, the honey impurity removal device also includes:

The impurity removal plate 4 is arranged under the at least two first impurity removal boxes 3, the aperture range of the impurity removal plate 4 is 160-380 μm, and the impurity removal plate 4 is formed by connecting an inclined part and a horizontal part A cleaning hole 7 is provided at a position corresponding to the horizontal part on the side wall of the box body 2, and a hole cover is detachably provided at the cleaning hole 7. Here, the impurity removal plate 4 further filters smaller impurities on the basis of the first impurity removal box 3. The impurity removal plate 4 is formed by connecting an inclined part and a horizontal part, and the horizontal part is lower than the inclined part, so that impurities can be deposited to the horizontal part. , and then clean up through the cleaning hole 7.

In another technical solution, the honey impurity removal device also includes:

The deflector 5 and the heating plate 6, the deflector 5 is arranged obliquely under the at least two first miscellaneous removal boxes 3, and is used to guide the honey to the inclined part, and the heating plate 6 is arranged on the Between the deflector 5 and the impurity removal plate 4 . Here, the free end of the deflector 5 points to the upper end of the inclined part, and is used to guide the raw honey filtered by the first trash removal box 3 to the inclined part of the trash removal plate 4, so that the trash removal plate 4 is convenient for filtering and convenient Impurities are deposited to the horizontal part, and the heating plate 6 instantaneously heats the raw honey guided by the deflector 5 to quickly melt the honey crystals on the impurity removal plate 4, improve the fluidity of honey, and facilitate the impurity removal plate 4 to filter.

In another technical solution, in the honey removal device, the side wall and bottom of the box body 2 are provided with a water bath jacket 16, and the outer wall of the box body 2 is provided with an insulating layer;

The bottom periphery of the box body 2 is provided with a frame 1, and the center of the bottom of the box body 2 protrudes downwards, and is provided with a second discharge port, which is connected with a second discharge port. As for the miscellaneous box 15, a valve is arranged at the second discharge port. Here, the water bath jacket 16 is used to heat the honey in a water bath to maintain the fluidity of the honey. The box body 2 is supported by the frame 1, and the center of the bottom of the box body 2 is provided with a second discharge port and a second miscellaneous removal box 15. The honey remaining at the bottom of the body 2 still has more impurities, which needs to be removed with the second impurities removal box 15 .

In another technical solution, in the honey removal device, the scraper 10 extends in a streamlined shape, and the scraper 10 is provided with bristles. Here, the preferred structure of the scraper 10 is provided, the streamline shape reduces the resistance of honey, the bristles improve the effect of removing impurities, and the bristles can also be in contact with the rotating auger 12 to clean up the impurities adhered to the bristles to a certain extent .

In another technical solution, in the honey impurity removal device, the other end of the main shaft 8 passes through the box body 2 and is power-connected with the first motor, and the auger 12 is driven by the second motor. Here, the preferred driving form of the main shaft 8 and the auger 12 is simple in structure.

The present invention also provides a method for removing impurities in honey, using the honey removing device to remove impurities in honey, specifically, 1. closing the valve of the second outlet, and heating the heating plate 6 to 50-80 degrees Celsius; 2. 1. Raw material honey is introduced into the first impurity removal box 3, and the first step of impurity removal is carried out to honey; 3, the honey that is completed through the first step of impurity removal flows through the impurity removal plate 4 from top to bottom to carry out the second step of impurity removal; The honey after the step removal of impurities flows into the bottom of the casing 2, and when the liquid level sensor monitoring value reaches the working liquid level, start the first motor and the second motor; 4, the filter screen 102 and the propeller 9 carry out the third step of filtering honey The miscellaneous plate 10, the auger 12, and the miscellaneous storage box 13 clean and collect the impurities; 5. After the impurity removal operation is completed, open the valve of the second discharge port to filter and remove the impurities remaining at the bottom of the box 2 6. After the cleaning of all materials and liquids is completed, clean the cleaning cylinder 11 and the storage box 13, and the cleaning of honey is completed.

The number of devices and processing scales described here are used to simplify the description of the present invention. Applications, modifications and changes to the honey removal device and method of the present invention will be apparent to those skilled in the art.

Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (8)

1. The honey impurity removal device is characterized in that, comprising: The box body is provided with a feeding port on its top, and a filter port is provided on the side wall of the box body, and a filter screen is provided at the filter port; The main shaft, which is arranged inside the box, is provided with a scraper at one end of the main shaft, and the scraper is in contact with the surface of the filter screen, and the main shaft is also provided with a propeller, and the function of the rotation of the propeller is force towards said filter screen; The middle part of the surface of the filter screen toward the inside of the box body is inwardly recessed to form a strip-shaped groove, and a impurities-removing cylinder is arranged in the strip-shaped groove, the lower end of the impurities-removing cylinder is open, and the lower end of the impurities-removing cylinder A miscellaneous storage box is detachably connected. An auger is arranged inside the miscellaneous removal cylinder, and the conveying direction of the auger is toward the miscellaneous storage box. Shaped through holes, the area where the impurity removal cylinder is in contact with the strip-shaped groove is distributed with holes with the same aperture as the filter screen; The outer cover is arranged outside the box body and is arranged at the filter port, the outer cover is provided with a first discharge port, and the discharge position is provided with a valve. 2. honey impurity removal device as claimed in claim 1, is characterized in that, also comprises: At least two first miscellaneous removal boxes, the at least two first miscellaneous removal boxes are detachably arranged on the upper part inside the box, and the bottom and sides of the at least two first miscellaneous removal boxes are provided with filter holes , the pore size range of the filter holes is 500-900 μm. 3. honey impurity removal device as claimed in claim 2, is characterized in that, also comprises: The impurity removal plate is arranged under the at least two first impurity removal boxes, the aperture range of the impurity removal plate is 160-380 μm, the impurity removal plate is formed by connecting an inclined part and a horizontal part, and the box A cleaning hole is provided at a position corresponding to the horizontal part on the side wall of the body, and a hole cover is detachably provided at the cleaning hole. 4. honey impurity removal device as claimed in claim 2, is characterized in that, also comprises: A deflector and a heating plate, the deflector is arranged obliquely under the at least two first miscellaneous removal boxes, and is used to guide the honey to the inclined part, and the heating plate is arranged on the deflector and between the impurity removal plate. 5. honey impurity removal device as claimed in claim 1, is characterized in that, the side wall of described casing and the bottom are provided with water-bath jacket, and the outer wall of described casing is provided with insulating layer; The bottom periphery of the box body is provided with a frame, the bottom center of the box body protrudes downwards, and a second discharge port is provided, and a second miscellaneous removal box is connected to the second discharge port. A valve is arranged at the second discharge port. 6. The honey removal device according to claim 1, characterized in that, the scraper extends in a streamlined shape, and the scraper is provided with bristles. 7. The honey impurity removal device according to claim 1, characterized in that, the other end of the main shaft passes through the box and is connected with the power of the first motor, and the auger is driven by the second motor. 8. The honey removal method, characterized in that the honey removal device according to any one of claims 1 to 7 is used to remove impurities from honey.